CN102322729B - Treatment process and equipment for dehydrating and drying fruit residues - Google Patents

Treatment process and equipment for dehydrating and drying fruit residues Download PDF

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Publication number
CN102322729B
CN102322729B CN 201110225262 CN201110225262A CN102322729B CN 102322729 B CN102322729 B CN 102322729B CN 201110225262 CN201110225262 CN 201110225262 CN 201110225262 A CN201110225262 A CN 201110225262A CN 102322729 B CN102322729 B CN 102322729B
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China
Prior art keywords
pomace
crawler belt
treatment process
fruit
drying
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Expired - Fee Related
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CN 201110225262
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Chinese (zh)
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CN102322729A (en
Inventor
张云彭
张云龙
姜开乐
张永政
张传国
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Yantai Fugang Logistics Co., Ltd.
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YANTAI FUGANG LOGISTICS CO Ltd
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Priority to CN 201110225262 priority Critical patent/CN102322729B/en
Publication of CN102322729A publication Critical patent/CN102322729A/en
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Abstract

The invention provides a fruit residue dehydrating and drying treatment process and equipment thereof. The fruit residue dehydrating and drying treatment process comprises the following steps of: (1), neutralizing and loosening the fruit residues; (2) dehydrating the fruit residues; and (3), drying the fruit residues. The equipment of the fruit residue dehydrating and drying treatment process comprises a stirring mill, wherein the stirring mill is connected with a filter through a feeding machine A; the filter is connected with a caterpillar band dehydrator through a feeding machine B; the caterpillar band dehydrator is connected with a drying machine through a feeding machine C; and the filter comprises a strong magnetic impurity removal device and a drum filter. After the waste fruit residues which are subjected to fruit juice and pectin extraction are dehydrated and dried by using the process and the equipment, the fruit residues become a valuable resource for processing raw materials of animal feeds and biomass fuels and the like, are changed into a valuable material, so the problem of environmental pollution is solved, energy resources are saved, and simultaneously the cost is reduced.

Description

A kind of pomace dehydrate treatment process and equipment thereof
Technical field
The present invention relates to the pomace processing technique field, specifically a kind of pomace dehydrates treatment process and equipment thereof.
Background technology
After fruit juice and pectin processing enterprise carry out the extraction of fruit juice and pectin, can produce a large amount of useless pomaces.The dewatering process of the pomace fruit juice factory after the processing fruit juice adopts the twin-screw dewaterer to dewater, this technology cost is higher, and the useless pomace that produces behind the processing pectin does not have the processing treatment process technology of system's maturation at present, therefore, these useless pomaces are piled up in the field and cause very big pollution to environment, and it is even more serious to the pollution of environment to produce a large amount of mosquito and pernicious gas after particularly summer, pomace was rotted.
Summary of the invention
The objective of the invention is to overcome the deficiency of above-mentioned prior art, and the treatment process that dehydrates of a kind of pomace is provided.
Another object of the present invention provides the equipment that dehydrates treatment process of a kind of pomace.
Technical scheme of the present invention is achieved in that the treatment process that dehydrates of a kind of pomace, may further comprise the steps:
(1), the neutralization of pomace, loose processing: pomace is poured into mixer, select the powdery calcium oxide as additive, ratio according to pomace weight 6-10% adds additive, stir after 8-12 minute, make thick pomace become the pomace of loose shape, the p H value of pomace reaches 7 by 3-4, and the water content of pomace is about 80-89%;
(2), the processed of pomace: through the dehydration of crawler belt dewaterer, the crawler width of crawler belt dewaterer is 1.5-2 rice through the pomace after neutralization, the loose processing, and the crawler belt gap is 6mm, dewatering pressure 30-50kg/cm 2, speed of service 3-5 m/min, crawler belt dewaterer front end is equipped with strong magnetic knot screen and cylinder filter, gap 5mm between two cylinders, pomace water content after the dewaterer dehydration drops to 45-51%;
(3), the drying of pomace handles: the pomace after processed enters dryer, and the inlet temperature of dryer is 1000 degree, and outlet temperature is 80 degree, through the moisture content of pomace behind the drying machine drying drop to<20%;
The equipment that dehydrates treatment process of a kind of pomace, comprise mixer, mixer links to each other with the cylinder filter by feeder A, and the cylinder filter links to each other with the strong magnetic knot screen of crawler belt dewaterer front end by feeder B, and the crawler belt dewaterer links to each other with dryer by feeder C.
The invention has the beneficial effects as follows: the present invention will extract after useless pomace behind fruit juice and the pectin dehydrates processing, become the valuable resources such as raw material of processing animals feed and biomass fuel, turn waste into wealth, both solved problem of environment pollution caused, save the energy again, reduced cost simultaneously.
Description of drawings
Fig. 1 is device structure schematic diagram of the present invention.
Part explanation: 1, mixer, 2, feeder A, 3, the cylinder filter, 4, feeder B, 5, the crawler belt dewaterer, 6, feeder C, 7, dryer, 8, strong magnetic knot screen.
The specific embodiment
In order to understand better and to implement, describe the present invention in detail below in conjunction with embodiment: a kind of pomace dehydrate treatment process, may further comprise the steps: (1), add additive in the pomace: the useless pomace that pomace produces behind processing extraction pectin is more residual pectin still, these residual pectin are wrapped in the surface of useless pomace, surface useless pomace has formed a protective layer, thereby it is thick causing useless pomace, the water evaporates of the inside is not come out, select the powdery calcium oxide as additive, pomace is added in the mixer, ratio according to 8% (being 100kg pomace and 8kg powdery calcium oxide) is added the powdery calcium oxide in the mixer to, stir after 10 minutes, make thick pomace become the pomace of loose shape, the pH value of pomace reaches 7 by 3-4, and the water content of pomace is about 85% at this moment; (2), the processed technology of pomace: useless pomace is after the process surface treatment, thick acidic materials originally namely become loose neutral substance, the condition that has possessed the dehydration of crawler belt dewaterer, but enter the foreign material that to remove earlier before the crawler belt dewaterer in the pomace (as stone, ironware etc.), pomace is by the cylinder filter time, granularity is blocked in the top of filter drum greater than the hard foreign material in gap between two filter drum can not enter the crawler belt dewaterer, the gap is 5mm between two filter drum, gap between two-layer dehydration crawler belt is 6mm, the gap is less than the gap between two-layer dehydration crawler belt between two filter drum, magnetic foreign material such as the ironware strong magnetic knot screen sucking-off of installing before by the crawler belt dewaterer simultaneously, pomace after the processing enters the crawler belt dewaterer, and pomace water content behind dewaterer drops to 50% by 85%; (3), the dry treatment process of pomace: enter dryer through the pomace after the processed, the inlet temperature of dryer is 1000 degree, outlet temperature is 80 degree, and the moisture content of pomace drops to below 20% behind the process drying machine drying, becomes the raw material of processing feed and fuel;
The equipment that dehydrates treatment process of a kind of pomace, comprise mixer 1, mixer 1 links to each other with filter by feeder A2, filter links to each other with crawler belt dewaterer 5 by feeder B4, crawler belt dewaterer 5 links to each other with dryer 7 by feeder C6, and filter comprises strong magnetic knot screen 8 and cylinder filter 3.

Claims (2)

  1. A pomace dehydrate treatment process, it is characterized in that may further comprise the steps:
    (1), the neutralization of pomace, loose processing: pomace is poured into mixer, select the powdery calcium oxide as additive, ratio according to pomace weight 6-10% adds additive, stir after 8-12 minute, make thick pomace become the pomace of loose shape, the pH value of pomace reaches 7 by 3-4, and the water content of pomace is at 80-89%;
    (2), the processed of pomace: through the dehydration of crawler belt dewaterer, the crawler width of crawler belt dewaterer is 1.5-2 rice through the pomace after neutralization, the loose processing, and the crawler belt gap is 6mm, dewatering pressure 30-50kg/cm 2, speed of service 3-5 m/min, crawler belt dewaterer front end is equipped with strong magnetic knot screen and cylinder filter, gap 5mm between two cylinders, pomace water content after the dewaterer dehydration drops to 45-51%;
    (3), the drying of pomace handles: the pomace after processed enters dryer, and the inlet temperature of dryer is 1000 degree, and outlet temperature is 80 degree, through the moisture content of pomace behind the drying machine drying drop to<20%.
  2. 2. the equipment that dehydrates treatment process of a kind of pomace according to claim 1, it is characterized in that comprising mixer (1), mixer (1) is by feeder A(2) link to each other with cylinder filter (3), cylinder filter (3) is by feeder B(4) link to each other with the strong magnetic knot screen (8) of crawler belt dewaterer (5) front end, crawler belt dewaterer (5) is by feeder C(6) link to each other with dryer (7).
CN 201110225262 2011-08-08 2011-08-08 Treatment process and equipment for dehydrating and drying fruit residues Expired - Fee Related CN102322729B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201110225262 CN102322729B (en) 2011-08-08 2011-08-08 Treatment process and equipment for dehydrating and drying fruit residues

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201110225262 CN102322729B (en) 2011-08-08 2011-08-08 Treatment process and equipment for dehydrating and drying fruit residues

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CN102322729A CN102322729A (en) 2012-01-18
CN102322729B true CN102322729B (en) 2013-08-07

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Families Citing this family (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NZ717970A (en) 2013-08-19 2017-05-26 Paul Koenig Waste processing system
CN103913046A (en) * 2014-02-19 2014-07-09 南充佳美食品工业有限公司 Orange pomace and peel drying method
CN108061431A (en) * 2017-12-07 2018-05-22 洪作娟 Organic fertilizer drying system with dehydrating function
CN109084572A (en) * 2018-09-18 2018-12-25 郑州鼎力新能源技术有限公司 Chinese medicine slag drying production line and furnace drying method

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1589805A (en) * 1922-03-20 1926-06-22 Kajerdt William Apparatus for drying and handling bagasse and similar materials
US2481305A (en) * 1945-10-04 1949-09-06 Charles W Fuller Apparatus for drying bagasse
CN1033002A (en) * 1987-11-09 1989-05-24 杨森 Caterpillar fruit press
CN1196969A (en) * 1997-04-21 1998-10-28 魏树海 Method of dewatering and filtering slurry and dewatering filtering machine
CN2332489Y (en) * 1997-12-31 1999-08-11 刘福林 Strong magnetic trash separator
CN1952088A (en) * 2005-10-21 2007-04-25 高茂喜 Regenerable solid fuel and production process therefor
CN101274165A (en) * 2008-04-11 2008-10-01 华章电气(桐乡)有限公司 Band press filter overlapped with polyester net band
CN101423557A (en) * 2008-03-06 2009-05-06 四川省农业机械研究设计院 Potato residue dehydration method and apparatus

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1589805A (en) * 1922-03-20 1926-06-22 Kajerdt William Apparatus for drying and handling bagasse and similar materials
US2481305A (en) * 1945-10-04 1949-09-06 Charles W Fuller Apparatus for drying bagasse
CN1033002A (en) * 1987-11-09 1989-05-24 杨森 Caterpillar fruit press
CN1196969A (en) * 1997-04-21 1998-10-28 魏树海 Method of dewatering and filtering slurry and dewatering filtering machine
CN2332489Y (en) * 1997-12-31 1999-08-11 刘福林 Strong magnetic trash separator
CN1952088A (en) * 2005-10-21 2007-04-25 高茂喜 Regenerable solid fuel and production process therefor
CN101423557A (en) * 2008-03-06 2009-05-06 四川省农业机械研究设计院 Potato residue dehydration method and apparatus
CN101274165A (en) * 2008-04-11 2008-10-01 华章电气(桐乡)有限公司 Band press filter overlapped with polyester net band

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