CN102320490A - Special-shaped plastic bag blanking machine - Google Patents
Special-shaped plastic bag blanking machine Download PDFInfo
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- CN102320490A CN102320490A CN201110155982A CN201110155982A CN102320490A CN 102320490 A CN102320490 A CN 102320490A CN 201110155982 A CN201110155982 A CN 201110155982A CN 201110155982 A CN201110155982 A CN 201110155982A CN 102320490 A CN102320490 A CN 102320490A
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Abstract
The invention provides a special-shaped plastic bag blanking machine. The blanking machine comprises a frame, a feeding device, a tension controller, a coiling device, a size adjusting device, a cutting and positioning device, a transmission device, a detection device and a control system. The feeding device is arranged at the tail of the frame; the tension controller is connected with a feeding shaft end gear at the end of a feeding device shaft of the feeding device; the coiling device is arranged in the middle of the frame and is parallel to a main shaft of the feeding device; the size adjusting device is connected with limiting strips at two ends of the coiling device; the cutting and positioning device is arranged on one adjusting rod of the size adjusting device; the transmission device is arranged below the coiling device; the detection device is arranged on the frame at the main shaft end of the coiling device; and the control system is arranged in a control box at the front end of the frame. The blanking machine has the advantages of high production efficiency, safety in operation, convenience for maintenance, stable production quality and humanization in operation, and has many advantages which similar equipment does not have.
Description
Technical field
The present invention relates to nonrigid plastic sheet blanking equipment, be applicable to all types of plastic bag and sheet material blanking,, improve productive output, reduce labor intensity of operating staff, enhance productivity to realize that full automaticity batches, counts.
Background technology
At present, the producer that produces all kinds of abnormity bags mostly adopts manual rotary unloading mode, and minority adopts motor to replace artificial rotary unloading.These two kinds of cutting mode efficient are not high, and particularly first kind of mode people labour intensity high yield is low, only is suitable for fragmentary production; Though the second way has adopted drive of motor, production efficiency promotes to some extent, and quality can not get guaranteeing with safety, scraps greatly, occurs safety misadventure easily.Along with improving constantly of industrialized level; The amount of all types of plastic packing constantly increases; Improving constantly of producers' awareness of safety; Existing installation can not adapt to the needs of modernization industry development, and relevant enterprise has been obtained certain effect through continuous exploration improvement in recent years, but still has many technical matterss to need to solve.
Goal of the invention
The present invention provides a kind of special-shaped plastic bag blanking machine; The problem that solve that old-fashioned blanking production efficiency of equipment is low, safety factor is low, waste is big reduces the manpower productive costs in the production process, enhances productivity, product design; And the raising production security, cut the waste.
Summary of the invention
Solution of the present invention is following:
The special-shaped plastic bag blanking machine of a kind of intelligence, it includes frame, discharging device, expanding force controller, batch up gear, size adjustment mechanism, cuts registration device, driving device, detecting device, control system etc.Frame is a cuboid framed structure, and discharging device is at the frame afterbody, and expanding force controller and discharging device spindle end link; Batch up gear in the middle of the frame with the discharging device spindle parallel, size adjustment mechanism support and batch up gear two ends disk link, and cut registration device on wherein adjust bar of size adjustment mechanism; Driving device is below batch up gear, and detecting device is on the spindle end frame of batch up gear, and control system is in the frame front-end control box; Control box right hand side dress button switch; On the chamber door of front counting machine is housed, control box inner electric machine actuator, PLC controller, brake assemblies are according to the different PLC program of product input; Different quantity is set, and the control motor driver is with different speed production.
This blanking machine adopts the PLC controller as master controller, uses torque motor, adopts frequency conversion drive, and chain gear is to guarantee device ', transmission accuracy, production efficiency, intellectuality.Discharging device axle two ends adopt bearing to support, the noise that sends when reducing rotation, the stability the when weight capacity of raising axle and rotation; Discharging device axle left end increases by a cover tension control setup, overcomes film and twists in the rotation process because the force of inertia that own wt produces makes discharging device and batch up gear remain certain tension.Owing to adopt expanding force controller to apply-individual pretightning force to the film volume, make film keep smooth, particularly thin-the film blown film time generally all a small amount of wrinkle can be arranged, by expanding force controller wrinkle are launched, the error in length between each sack can be littler.Expanding force controller is furnished with a handwheel and can finely tunes as required conveniently according to Different products in process of production.Batch up gear adopts high-quality stainless steel sheet fine limit work to form, and than common material shock resistance, body is not yielding, the accuracy rate when guaranteeing to install, the accuracy of cutting length, the service life of assurance equipment.Batch up gear adopts chain and chain sprocket drive, controls the precision of assurance transmission and the accuracy of parking jointly by PLC controller and frequency converter.When can making things convenient for small batch production, size adjustment mechanism changes the product of different size at any time.Speed skate during blade fly-cutting when cutting and positioning device can conveniently cut makes product end surface uneven, influences product design.Control system adopts the PLC controller; The operability of raising equipment and degree of automation; Operating personal only need configure parameters such as length, number, speed, tension by the order requirement; Put coating materials well and be fixed on the batch up gear and can produce, count automatically aborning, no longer need manual work to count; Adopt the many speed of frequency conversion to drive, the chain gear coiling system can require flexible selection speed according to different size; After counting is accomplished under the cooperation of detection head, slow down, shut down the fixed position, is convenient to cut, because operation is more stable, reliable between each parts of cooperation of checking system, transmission accuracy is higher.The button human oriented design of control system goes wrong in process of production and can press pause button, after the problem of treating solves, can return to the state continuation operation down before occurring asking from newly pressing pause button.
This production efficiency of equipment height, safety of operation, maintenance side make, the quality of production is stable, user-friendly for operation, have the many advantages that do not possess of same category of device.
Description of drawings
This special-shaped plastic bag blanking machine front view of Fig. 1;
This special-shaped plastic bag blanking machine left view of Fig. 2;
This special-shaped plastic bag blanking machine birds-eye view of Fig. 3;
Fig. 3 A is the A portion enlarged drawing of Fig. 3;
The front view of the tension regulating control of this special-shaped plastic bag blanking machine of Fig. 4.
In the drawings: a rack 2 disc 3 Size 4 Size adjustment device lever bracket 5 lever fixed block size 6 size lever mounting screws 7 cut positioning device 8 Sizing Slot 9 motor 10 motor output shaft sprocket 11 chain 12 gear sprocket set 13 winder sprocket 14 disc screws 15 winder shaft 16 Bearings Block 17 bearing screws 18 detection head 19 electrical control box 20 High Speed Counter 21 low-speed counter 22 start button 23 Pause / Reset button 24 Power start button 25 Stop button 26 discharge device axis 27 support bearings 28 movable base 29.30 lock nut 31 gear 32 up force controller spindle screw 33 tension controller gear 34 friction plates 35 hand wheel 36 springs.
The specific embodiment
The concrete structure of this blanking machine combines accompanying drawing specifically to provide by following examples:
In Fig. 1, frame 1 is a cuboid framed structure, behind channel-section steel welding shelf, becomes with the steel plate face of weld again, and the installation position is passed through fine limit work and reached the design size requirement, and impact resistance, rigidity are good.Size adjustment mechanism is installed on the disk on batch up gear both sides 2; Size adjustment mechanism has four size adjustment bars 3 to be installed on eight size adjustment mechanism supports 4; Can adjust the change blank size up and down; After size adjustment is good, fixing with size adjustment bar check screw 6 through size adjustment bar fixed block 5.Cutting registration device 7 and be installed on the size adjustment bar 3, is that a cuboid is rectangular, has the sizing groove 8 of strip shape in rectangular middle, and cutter guarantees that along the cutting groove cutting product cutting edge is straight during cutting.Driving device is installed on the frame 1 left back underframe; By motor 9 propulsion source is provided,, passes to rough lock wheels 12 through chain 11 through motor output shaft sprocket wheel 10 outputting powers; Rough lock wheels 12 slow down after chain passes to batch up gear sprocket wheel 13; Batch up gear sprocket wheel 13 aligns with the rough lock wheels at the batch up gear left end, drives batch up gear and produces product.
As shown in Figure 2; Length adjustment device is fixed on the disk 2 on batch up gear both sides through disk check screw 14; Batch up gear axle 15 two ends are equipped with bearing seat 16; Be fixed on through four bearing seat check screws 17 on the shelf of frame 1 both sides channel-section steel welding, discharging device axle and wrap-up axle keep horizontal alignment, and film positioning or size are inaccurate when preventing to batch.Counting, detection and localization 18 a detection batch up gear operating condition feed back to control system, make action and judge.The electric cabinet 19 of control system is a cuboid casing; Be welded with steel plate, on the control chamber door high-speed counter 20 arranged, begin counting for the motor of enhancing productivity moves this counting machine at a relatively high speed during start; When counting down to; Low speed counting machine 21 begins counting, and prepares for shutting down, motor hard stop and braking when counting down to; First button is that starter button 22 starting procedure drive the batch up gear running on the control box right side, and second button pressed back to be solved for time-out/reset button 23 and recovered when production process goes wrong; The 3rd button is that power supply starter button 24 is pressed the main and auxiliary power supply of connection; The 4th button is that stop button 25 cuts off all power supplys shutdown.
Shown in Fig. 3 and Fig. 3 A; Discharging device axle 26 both sides keep unsettled rotation flexible by three bearing supportings, location respectively, resistance, reduction friction noise when reducing to rotate, and three radial journal bearings 27 in both sides are installed on the mobile base 28; Mobile base 28 is divided into two halves up and down; Film volume on the convenience, two halves prevent to throw away when the film convolution from changeing through block nut 29/30 locking up and down; Mobile base 28 is installed on the frame 1 through check screw; Discharging device axle 26 left ends are equipped with discharging device shaft gear 31, and control blowing tension links to each other with expanding force controller.
Referring to Fig. 4, expanding force controller is installed in pay-off supporting base 27 belows, and expanding force controller main shaft screw mandrel 32 links to each other with frame 1 through check screw.Expanding force controller gear 33 is installed in main shaft screw mandrel 32 inner ends, with blowing shaft end gear 31 bite registration; Friction lining 34 is equipped with on blowing shaft end gear 31 both sides; Give 33 1 resistances of expanding force controller gear; Stop 31 rotations of feeding shaft end gear; Handwheel 35 is installed in expanding force controller main shaft screw mandrel 32 outer ends, and spring 36 is installed between friction lining 34 and the handwheel 35, when handwheel 35 is regulated, gives 33 1 resistances of expanding force controller gear with adjustment tension size.
Control system is arranged in the control box 19 of frame front end; The right hand side dress button switch of control box 19; On the chamber door of front counting machine is housed; Control box inner electric machine actuator, PLC controller, frequency converter, contactless switch, counting machine, brake assemblies etc., the PLC controller connects actuator drives motor 9, detecting device 18, counting machine 20 and 21 through control line.According to the different PLC program of product input, different quantity is set, the control motor driver is with different speed production.
Claims (8)
1. special-shaped plastic bag blanking machine, it comprises frame (1), and rack-mounted discharging device, expanding force controller, batch up gear, size adjustment mechanism, cuts registration device, driving device, detecting device and control system; It is characterized in that: said frame (1) is a cuboid framed structure; Said discharging device is arranged on the frame afterbody; The blowing shaft end gear of the termination of the discharging device axle of expanding force controller and discharging device links; Batch up gear be arranged in the middle of the frame and with the spindle parallel of discharging device; The positive stop strip at size adjustment mechanism and batch up gear two ends links, and cuts registration device and is arranged on wherein adjust bar of size adjustment mechanism, and driving device is arranged on the below of batch up gear; Detecting device is arranged on the frame of spindle end of batch up gear, and control system is arranged in the control box of frame front end.
2. special-shaped plastic bag blanking machine according to claim 1; It is characterized in that: said discharging device comprises discharging device axle (26), radial journal bearing (27) and mobile base (28); Location and installation is supported on mobile base (28) by radial journal bearing (27) respectively in said discharging device axle (26) both sides; Be used for the film volume; Mobile base (28) is installed on the frame (1) through check screw, and mobile base (28) is divided into two halves up and down, throws away when preventing that through block nut (29 and 30) locking the film convolution from changeing; The left end head of said discharging device axle (26) is equipped with blowing shaft end gear (31), and control blowing tension links to each other with expanding force controller.
3. special-shaped plastic bag blanking machine according to claim 1; It is characterized in that: said expanding force controller is installed in the below of the radial journal bearing (27) of discharging device, and it comprises main shaft screw mandrel (32), expanding force controller gear (33), friction lining (34), handwheel (35) and spring (36); Said main shaft screw mandrel (32) links to each other with frame (1) through check screw; Expanding force controller gear (33) is installed in main shaft screw mandrel (32) inner end; With blowing shaft end gear (31) interlock, friction lining (34) is equipped with on the both sides of expanding force controller gear (33), gives (33) resistances of expanding force controller gear; Stop blowing shaft end gear (31) rotation; Handwheel (35) is installed in main shaft screw mandrel (32) outer end, and spring (36) is installed between friction lining (34) and the handwheel (35), when handwheel (35) is regulated, gives (33) resistances of expanding force controller gear with adjustment tension size.
4. special-shaped plastic bag blanking machine according to claim 1; It is characterized in that: it is middle and parallel with the discharging device axle (26) of discharging device that said batch up gear is arranged on frame (1), and it comprises batch up gear axle (15), bearing seat (16) and check screw (17); Said batch up gear axle (15) two ends is equipped with bearing seat (16); Be fixed on the frame (1) through bearing seat check screw (17); Batch up gear axle (15) keeps horizontal alignment with the discharging device axle (26) of discharging device, and film positioning or size are inaccurate when preventing to batch.
5. special-shaped plastic bag blanking machine according to claim 1; It is characterized in that: said size adjustment mechanism is installed on the disk (2) at batch up gear axle (15) two ends of batch up gear; Comprise size adjustment bar (3), size adjustment mechanism support (4), size adjustment bar fixed block (5) and size adjustment bar check screw (6); Said size adjustment mechanism support (4) is fixing through batch up gear disk check screw (14) and disk (2); Four size adjustment bars (3) are installed on eight size adjustment mechanism supports (4), are fixed on the size adjustment mechanism support (4) through size adjustment bar check screw (6) and size adjustment bar fixed block (5).
6. special-shaped plastic bag blanking machine according to claim 1; It is characterized in that: the said registration device (7) that cuts is arranged on the wherein adjust bar (3) of size adjustment mechanism; Cutting registration device (7) is microscler an of cuboid; Isometric with adjust bar (3), cut the overlapping back welding of registration device and adjust bar horizontal vertical, become the T font; Be fixed on the size adjustment mechanism support (4) through size adjustment bar fixed block (5) and size adjustment bar check screw 6, cut the middle sizing groove (8) that has of registration device (7).
7. special-shaped plastic bag blanking machine according to claim 1; It is characterized in that: said driving device is arranged on the below of batch up gear, comprises motor (9), output shaft sprocket wheel (10), chain (11), rough lock wheels (12) and batch up gear sprocket wheel (13); Said motor (9) is installed on the frame (1); Through motor output shaft sprocket wheel (10) outputting power; Connect rough lock wheels (12) through chain (11); Rough lock wheels (12) connect batch up gear sprocket wheel (13) through chain again, and batch up gear sprocket wheel (13) is assemblied in batch up gear axle (15) left end of batch up gear.
8. according to each described special-shaped plastic bag blanking machine of claim 1-7, it is characterized in that: said detecting device (18) is arranged on the frame of batch up gear axle (15) axle head of batch up gear, and it is a counting, detection and localization head; Said control system is arranged in the control box of frame front end, includes PLC, frequency converter, contactless switch, counting machine, and PLC connects actuator drives motor (9), detecting device (18) sum counter (20 and 21) through control line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110155982A CN102320490A (en) | 2011-06-11 | 2011-06-11 | Special-shaped plastic bag blanking machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110155982A CN102320490A (en) | 2011-06-11 | 2011-06-11 | Special-shaped plastic bag blanking machine |
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| Publication Number | Publication Date |
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| CN102320490A true CN102320490A (en) | 2012-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110155982A Pending CN102320490A (en) | 2011-06-11 | 2011-06-11 | Special-shaped plastic bag blanking machine |
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| CN (1) | CN102320490A (en) |
Citations (9)
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|---|---|---|---|---|
| CN2368666Y (en) * | 1999-03-23 | 2000-03-15 | 唐成义 | Cutter for plastic tubular bags |
| CN2426868Y (en) * | 2000-04-21 | 2001-04-18 | 韩德庆 | Tension controlling device for paper tape rewinding |
| WO2008008026A1 (en) * | 2006-07-10 | 2008-01-17 | Megtec Systems Amal Aktiebolag | Flying paster arrangement |
| CN201220431Y (en) * | 2008-05-27 | 2009-04-15 | 宁波荣溢化纤科技有限公司 | Slicing equipment for polyethylene fiber enhanced composite material |
| CN201307231Y (en) * | 2008-07-08 | 2009-09-09 | 常州百佳磁卡有限公司 | Plastic rolling machine electric control system |
| CN201376803Y (en) * | 2009-03-13 | 2010-01-06 | 深圳市博泰印刷设备有限公司 | Striping rewinding equipment |
| CN101670952A (en) * | 2009-08-04 | 2010-03-17 | 东莞市雄林塑胶有限公司 | Method for coiling TPU film |
| CN201614194U (en) * | 2010-03-01 | 2010-10-27 | 深圳王子新材料股份有限公司 | Coiling machine |
| CN202193475U (en) * | 2011-06-11 | 2012-04-18 | 重庆南岸区江山塑料制品厂 | Intelligent abnormal plastic bag blanking machine |
-
2011
- 2011-06-11 CN CN201110155982A patent/CN102320490A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2368666Y (en) * | 1999-03-23 | 2000-03-15 | 唐成义 | Cutter for plastic tubular bags |
| CN2426868Y (en) * | 2000-04-21 | 2001-04-18 | 韩德庆 | Tension controlling device for paper tape rewinding |
| WO2008008026A1 (en) * | 2006-07-10 | 2008-01-17 | Megtec Systems Amal Aktiebolag | Flying paster arrangement |
| CN201220431Y (en) * | 2008-05-27 | 2009-04-15 | 宁波荣溢化纤科技有限公司 | Slicing equipment for polyethylene fiber enhanced composite material |
| CN201307231Y (en) * | 2008-07-08 | 2009-09-09 | 常州百佳磁卡有限公司 | Plastic rolling machine electric control system |
| CN201376803Y (en) * | 2009-03-13 | 2010-01-06 | 深圳市博泰印刷设备有限公司 | Striping rewinding equipment |
| CN101670952A (en) * | 2009-08-04 | 2010-03-17 | 东莞市雄林塑胶有限公司 | Method for coiling TPU film |
| CN201614194U (en) * | 2010-03-01 | 2010-10-27 | 深圳王子新材料股份有限公司 | Coiling machine |
| CN202193475U (en) * | 2011-06-11 | 2012-04-18 | 重庆南岸区江山塑料制品厂 | Intelligent abnormal plastic bag blanking machine |
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Owner name: CHONGQING BOLANG PLASTIC CO., LTD. Free format text: FORMER OWNER: CHONGQING NANAN JIANGSHAN PLASTIC PRODUCTS FACTORY Effective date: 20130128 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| COR | Change of bibliographic data |
Free format text: CORRECT: ADDRESS; FROM: 400063 NANAN, CHONGQING TO: 400020 JIULONGPO, CHONGQING |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20130128 Address after: 400020 Chongqing Jiulongpo District, Chongqing Plaza F block 5-1 Applicant after: CHONGQING BOLANG PLASTIC CO., LTD. Address before: Panlong Industrial Park Jiguanshi 400063 Nan'an District of Chongqing City Applicant before: Chongqing Nan'an District Jiangshan Plastic Products Factory |
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| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120118 |
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| WD01 | Invention patent application deemed withdrawn after publication |