CN102319739A - Rolling angle adjusting device for two-roller skew rolling piercing mill - Google Patents

Rolling angle adjusting device for two-roller skew rolling piercing mill Download PDF

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Publication number
CN102319739A
CN102319739A CN201110319510A CN201110319510A CN102319739A CN 102319739 A CN102319739 A CN 102319739A CN 201110319510 A CN201110319510 A CN 201110319510A CN 201110319510 A CN201110319510 A CN 201110319510A CN 102319739 A CN102319739 A CN 102319739A
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roll
angle
side pressure
hydraulic
programmable controller
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CN201110319510A
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CN102319739B (en
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彭敬红
张湧
付思扬
张玉洁
高树培
荣伟
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Beijing Aritime Intelligent Control Co Ltd
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Beijing Aritime Intelligent Control Co Ltd
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Abstract

The invention discloses a rolling angle adjusting device for a two-roller skew rolling piercing mill. The device comprises a two-roller skew rolling piercing mill, hydraulic mechanisms, position sensors, hydraulic motors, side pressing screws, lead screws, a programmable controller and a human-computer interface, wherein the two-roller skew rolling piercing mill comprises a left roller and a right roller which are drum-shaped; the left roller is connected with two hydraulic mechanisms by two side pressing screws; each hydraulic mechanism is connected with one hydraulic motor and one position sensor respectively; the two hydraulic mechanisms are connected with each other by a lead screw; the connecting mode of the right roller is the same as that of the left roller; the right roller is connected with two hydraulic mechanisms by two side pressing screws; each hydraulic mechanism is connected with one hydraulic motor and one position sensor respectively; the two hydraulic mechanisms are connected with each other by a lead screw; the four position sensors are connected with the programmable controller; and the programmable controller is connected with the human-computer interface.

Description

Mannesmann piercing machine roll off angle regulating device
Technical field
The invention belongs to the technical field of steel pipe's production middle punch machine pass adjustment, be specifically related to Mannesmann piercing machine roll off angle regulating device.
Background technology
Punch is the equipment that solid pipe is pierced into hollow hollow billet.Different according to the structure of punch and perforation procedure deformation characteristics, punch can be divided into two big types, and one type is press piercing mill and pushing piercing machine; Another kind of is Mannesmann piercing mill.Mannesmann piercing is that the servo-actuated top in the middle of being positioned at by the godet of two active rolls that are in tilted layout with respect to rolling centerline, two fixed guide plates or active rotation and constitutes a ring seal pass, adjustment roll roll off angle be control pass one of important step.
At present adopt manual adjustments usually for the adjustment at Mannesmann piercing machine roll off angle; At first to unload two locking leading screws between the side pressure hydraulic mechanism; Control this two hydraulic mechanisms then respectively, make it drive side pressure screw precession or back-out, thereby adjust to the angle that needs to roll; The angle correctness is checked through the inclination angle indicating dial on the rotary drum; Playback is installed to leading screw again after angle adjustment is good, locks two hydraulic mechanisms, to guarantee that the roll off angle immobilizes in the adjustment roll distance and the operation of rolling.More than be the adjustment process at a roll roll off angle, another roll also will be by same procedure.
So this manual adjusting style is consuming time longer, hand labor intensity is big.According to the difference of rolling specs, pass is also just different, therefore adjusts the roll off angle process that is absolutely necessary.Manual mode has restricted the adjustment rhythm when changing rolling specs.
Summary of the invention
The traditional approach process that the objective of the invention is in order to solve adjustment roll off angle is comparatively loaded down with trivial details, and adjustment cycle is long, and labor intensive is many, has proposed a kind of Mannesmann piercing machine roll off angle regulating device.
A kind of Mannesmann piercing machine roll off angle regulating device of the present invention comprises Mannesmann piercing machine, hydraulic mechanism, position sensor, hydraulic motor, side pressure screw, leading screw, programmable controller and man-machine interface;
The Mannesmann piercing machine comprises left roll and right roll; Left side roll, right roll are the cydariform roll; Left side roll connects two hydraulic mechanisms through two side pressure screws; Each hydraulic mechanism connects a hydraulic motor, connects through leading screw between two hydraulic mechanisms, and hydraulic mechanism also connects a position sensor respectively; The connected mode of right roll and left roll is identical; Right roll also connects two hydraulic mechanisms through two side pressure screws; Each hydraulic mechanism connects a hydraulic motor, connects through leading screw between two hydraulic mechanisms, and hydraulic mechanism also connects a position sensor respectively; Four position sensors connect programmable controller, and programmable controller connects man-machine interface; Desired value through man-machine interface input roll off angle exports desired value to programmable controller; Four position sensors detect the physical location of four side pressure screws respectively, and the physical location of side pressure screw is exported to programmable controller, and programmable controller obtains roll off angle value of feedback; Programmable controller comparison object value and value of feedback, the adjustment hydraulic mechanism changes the displacement of side pressure screw, forms closed loop, and adjustment roll off angle value of feedback makes it consistent with roll off angle desired value;
Described programmable controller obtains roll off angle value of feedback and is specially: with the roll horizontal level is initial position, and S is two strokes that the side pressure screw begins precession or back-out from initial position, and stroke is consistent, and then roll off angle θ is:
θ=arctg(2*S/L)
In the formula: S is a side pressure screw stroke, and L is the roll axial length, and L is a known length, and S records through position sensor;
After described programmable controller compares roll off angle desired value and roll off angle value of feedback; Convert angle difference into side pressure screw stroke; Be specially: the known roll off angle θ that needs the roll of adjustment; Stroke through control side pressure screw makes roll run to the angle of setting, and the stroke S that roll off angle θ is converted to the side pressure screw is:
S=L/2*tgθ
Because roll is to rotate around the roll axle center during adjustment roll off angle; So the stroke of a side pressure screw is+S, the stroke of another side pressure screw is-S, with stroke+S ,-S is as the desired value of each self-operating of side pressure screw; Position sensor detects the physical location of side pressure screw; As separately actual value, two cover hydraulic mechanisms are capable to have become two independently position closed loops, drives two cover hydraulic mechanisms simultaneously and moves the physical location that detects.
The invention has the advantages that:
The present invention only needs operating personnel on man-machine interface, to import data in the whole operation process, and realization roll off angle is controlled automatically, thereby has simplified adjustment process, has shortened the adjustment time, has reduced hand labor intensity.
Description of drawings
Fig. 1 is a structural representation of the present invention;
Fig. 2 is a roll off angle computational methods sketch map;
Fig. 3 is a roll off angle position closed loop sketch map;
Among the figure:
The right roller 3-of 1-left side roller 2-hydraulic mechanism
4-position sensor 5-hydraulic motor 6-side pressure screw
7-leading screw 8-rolling centerline 9-roll horizontal center line
10-roll off angle θ 11-Programmable Logic Controller 12-man-machine interface
The specific embodiment
To combine accompanying drawing and embodiment that the present invention is done further detailed description below.
The present invention is a kind of Mannesmann piercing machine roll off angle regulating device, and is as shown in Figure 1, comprises Mannesmann piercing machine, hydraulic mechanism 3, position sensor 4, hydraulic motor 5, side pressure screw 6, leading screw 7, programmable controller 11 and man-machine interface 12.
The Mannesmann piercing machine comprises left roll 1 and right roll 2; Left side roll 1, right roll 2 are the cydariform roll; Left side roll 1 connects two hydraulic mechanisms 3 through two side pressure screws 6; Each hydraulic mechanism 3 connects between 5, two hydraulic mechanisms 3 of a hydraulic motor and connects through leading screw 7, and hydraulic mechanism 3 also connects a position sensor 4 respectively.
Right roll 2 is identical with the connected mode of left roll 1; Right roll 2 also connects two hydraulic mechanisms 3 through two side pressure screws 6; Each hydraulic mechanism 3 connects between 5, two hydraulic mechanisms 3 of a hydraulic motor and connects through leading screw 7, and hydraulic mechanism 3 also connects a position sensor 4 respectively.
Four position sensors 4 connect programmable controller 11, and programmable controller 11 connects man-machine interface 12.
Desired value through man-machine interface 12 input roll off angles exports desired value to programmable controller 11 after inciting somebody to action; Four position sensors 4 detect the physical location of four side pressure screws 6 respectively, and the physical location of side pressure screw 6 is exported to programmable controller 11, and programmable controller 11 obtains roll off angle value of feedback; Programmable controller 11 comparison object value and values of feedback, adjustment hydraulic mechanism 3 forms closed loop, and adjustment roll off angle value of feedback makes it consistent with roll off angle desired value.
Described programmable controller 11 obtains roll off angle value of feedback and is specially: like Fig. 2; With the roll horizontal level is initial position; S is two strokes that side pressure screw 6 begins precession or back-out from initial position, and stroke is consistent, just can guarantee that roll centers on the roll axle center and rotates.Then roll off angle θ is:
θ=arctg(2*S/L)
In the formula: S is a side pressure screw stroke, and L is the roll axial length, and L is a known length, and S can record through position sensor 4.
After described programmable controller 11 compares roll off angle desired value and roll off angle value of feedback; Convert angle difference into side pressure screw 6 strokes; Be specially: the known roll off angle θ that needs the roll of adjustment; Stroke through control side pressure screw 6 makes roll run to the angle of setting, and the stroke S that roll off angle θ is converted to side pressure screw 6 is:
S=L/2*tgθ
Because roll is to rotate around the roll axle center during adjustment roll off angle, so the stroke of a side pressure screw 6 is+S that the stroke of another side pressure screw 6 is-S; With stroke+S ,-S is as the desired value of side pressure screw 6 each self-operating; Position sensor 4 detects the physical location of side pressure screws 6, and as separately actual value, two overlap hydraulic mechanisms 3 goes into two position closed loops independently the physical location that detects; Like Fig. 3, can drive 3 actions of two cover hydraulic mechanisms simultaneously.
The course of work:
Left side roll 1 has horizontal center line 9 with right roll 2; The Mannesmann piercing machine rolling centerline 8 arranged, when the horizontal center line 9 of roll kept levels with rolling centerline 8, the roll off angle was 0 °; Roll off angle like left roller 1 among Fig. 1 is 0 °, and the roll off angle of right roller 2 is θ.Set the roll off angle through man-machine interface 12; Man-machine interface 12 exports the roll off angle to programmable controller 11; As desired value, four hydraulic motors 5 start programmable controller 11, drive four hydraulic mechanisms 3 with the roll off angle; Two hydraulic mechanisms 3 of left side roll 1 one sides are through leading screw 7 lockings; Two hydraulic mechanisms 3 advance left roll 1 and pull out through two side pressure screws 6, and two position sensors 4 detect the physical location of two side pressure screws 6 respectively, export the physical location of two side pressure screws 6 to programmable controller 11.Two hydraulic mechanisms 3 of right roll 2 one sides are through leading screw 7 lockings; Two hydraulic mechanisms 3 advance right roll 2 and pull out through two side pressure screws 6; Two position sensors 4 detect the physical location of two side pressure screws 6 respectively, export the physical location of two side pressure screws 6 to programmable controller 11.Programmable controller 11 obtains the roll off angle of left roll 1 and right roll 2 through the physical location of side pressure screw 6; Programmable controller 11 compares roll off angle value of feedback that obtains and roll off angle desired value; Control command then exports control command to hydraulic mechanism 3, and two hydraulic mechanisms 3 of left roll 1 one sides drive 6 one back-outs backward of precession forward of two side pressure screws; Make roll center on the axle center axial rotation, form the roll off angle.Two hydraulic mechanisms 3 of right roll 2 one sides drive 6 one back-outs backward of precession forward of two side pressure screws, make roll center on the axle center axial rotation, form the roll off angle.When roll off angle value of feedback was consistent with roll off angle desired value, when just roll arrived the roll off angle of setting, hydraulic mechanism 3 was out of service, and the roll off angle adjustment process of a roll finishes.
The present invention can realize that punch roll off angle adjusts automatically, thereby shortens the adjustment time when changing rolling specs.

Claims (1)

1. a Mannesmann piercing machine roll off angle regulating device is characterized in that, comprises Mannesmann piercing machine, hydraulic mechanism, position sensor, hydraulic motor, side pressure screw, leading screw, programmable controller and man-machine interface;
The Mannesmann piercing machine comprises left roll and right roll; Left side roll, right roll are the cydariform roll; Left side roll connects two hydraulic mechanisms through two side pressure screws; Each hydraulic mechanism connects a hydraulic motor, connects through leading screw between two hydraulic mechanisms, and hydraulic mechanism also connects a position sensor respectively; The connected mode of right roll and left roll is identical; Right roll also connects two hydraulic mechanisms through two side pressure screws; Each hydraulic mechanism connects a hydraulic motor, connects through leading screw between two hydraulic mechanisms, and hydraulic mechanism also connects a position sensor respectively; Four position sensors connect programmable controller, and programmable controller connects man-machine interface; Desired value through man-machine interface input roll off angle exports desired value to programmable controller; Four position sensors detect the physical location of four side pressure screws respectively, and the physical location of side pressure screw is exported to programmable controller, and programmable controller obtains roll off angle value of feedback; Programmable controller comparison object value and value of feedback, the adjustment hydraulic mechanism changes the displacement of side pressure screw, forms closed loop, and adjustment roll off angle value of feedback makes it consistent with roll off angle desired value;
Described programmable controller obtains roll off angle value of feedback and is specially: with the roll horizontal level is initial position, and S is two strokes that the side pressure screw begins precession or back-out from initial position, and stroke is consistent, and then roll off angle θ is:
θ=arctg(2*S/L)
In the formula: S is a side pressure screw stroke, and L is the roll axial length, and L is a known length, and S records through position sensor;
After described programmable controller compares roll off angle desired value and roll off angle value of feedback; Convert angle difference into side pressure screw stroke; Be specially: the known roll off angle θ that needs the roll of adjustment; Stroke through control side pressure screw makes roll run to the angle of setting, and the stroke S that roll off angle θ is converted to the side pressure screw is:
S=L/2*tgθ
Because roll is to rotate around the roll axle center during adjustment roll off angle; So the stroke of a side pressure screw is+S, the stroke of another side pressure screw is-S, with stroke+S ,-S is as the desired value of each self-operating of side pressure screw; Position sensor detects the physical location of side pressure screw; As separately actual value, two cover hydraulic mechanisms are capable to have become two independently position closed loops, drives two cover hydraulic mechanisms simultaneously and moves the physical location that detects.
CN 201110319510 2011-10-19 2011-10-19 Rolling angle adjusting device for two-roller skew rolling piercing mill Active CN102319739B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201110319510 CN102319739B (en) 2011-10-19 2011-10-19 Rolling angle adjusting device for two-roller skew rolling piercing mill

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Application Number Priority Date Filing Date Title
CN 201110319510 CN102319739B (en) 2011-10-19 2011-10-19 Rolling angle adjusting device for two-roller skew rolling piercing mill

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CN102319739B CN102319739B (en) 2013-05-08

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102825075A (en) * 2012-08-31 2012-12-19 太原重工股份有限公司 Hydraulic control system and roller lateral pressing mechanism for horizontal punching machine
CN104159678A (en) * 2012-01-20 2014-11-19 丹尼尔和科菲森梅克尼齐有限公司 Rolling stand with non skewed working rolls with a roll preloading device
CN110102575A (en) * 2019-04-30 2019-08-09 北京科技大学 A kind of two roller flexibility oblique milling forming device of axial workpiece and method
WO2019206958A1 (en) 2018-04-27 2019-10-31 Sms Group Gmbh Cross-rolling mill with hydraulic roller actuator

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3327510A (en) * 1963-04-19 1967-06-27 Spidem Ste Nle Clamping system for rolling mills
JPS63188411A (en) * 1987-01-30 1988-08-04 Sumitomo Heavy Ind Ltd Roll drafting device for rolling mill
US5279139A (en) * 1990-11-02 1994-01-18 Mannesmann Aktiengesellschaft Method and apparatus for aligning of horizontal rolls
CN1201724A (en) * 1997-03-07 1998-12-16 摩根建设公司 Automatic roll groove alignment
CN200991705Y (en) * 2006-12-29 2007-12-19 太原重型机械集团有限公司 Rolling-roll box rolling-angle adjusting device of large horizontal perforating machine
CN200995226Y (en) * 2006-11-16 2007-12-26 太原市通泽成套设备有限公司 Roller adjuster of horizontal seamless steel pipe rolling machine

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3327510A (en) * 1963-04-19 1967-06-27 Spidem Ste Nle Clamping system for rolling mills
JPS63188411A (en) * 1987-01-30 1988-08-04 Sumitomo Heavy Ind Ltd Roll drafting device for rolling mill
US5279139A (en) * 1990-11-02 1994-01-18 Mannesmann Aktiengesellschaft Method and apparatus for aligning of horizontal rolls
CN1201724A (en) * 1997-03-07 1998-12-16 摩根建设公司 Automatic roll groove alignment
CN200995226Y (en) * 2006-11-16 2007-12-26 太原市通泽成套设备有限公司 Roller adjuster of horizontal seamless steel pipe rolling machine
CN200991705Y (en) * 2006-12-29 2007-12-19 太原重型机械集团有限公司 Rolling-roll box rolling-angle adjusting device of large horizontal perforating machine

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104159678A (en) * 2012-01-20 2014-11-19 丹尼尔和科菲森梅克尼齐有限公司 Rolling stand with non skewed working rolls with a roll preloading device
CN104159678B (en) * 2012-01-20 2016-09-14 丹尼尔和科菲森梅克尼齐有限公司 There is the rolling machine frame of the non-inclined work roll of band roll pre-load means
CN102825075A (en) * 2012-08-31 2012-12-19 太原重工股份有限公司 Hydraulic control system and roller lateral pressing mechanism for horizontal punching machine
WO2019206958A1 (en) 2018-04-27 2019-10-31 Sms Group Gmbh Cross-rolling mill with hydraulic roller actuator
EP3784423A1 (en) 2018-04-27 2021-03-03 SMS Group GmbH Cross-rolling mill with hydraulic roller actuator
EP3784423B1 (en) * 2018-04-27 2022-09-14 SMS Group GmbH Cross-rolling mill with hydraulic roller actuator
US11511327B2 (en) 2018-04-27 2022-11-29 Sms Group Gmbh Cross-rolling mill with hydraulic roller actuator
CN110102575A (en) * 2019-04-30 2019-08-09 北京科技大学 A kind of two roller flexibility oblique milling forming device of axial workpiece and method
CN110102575B (en) * 2019-04-30 2020-07-31 北京科技大学 Two-roller flexible skew rolling forming device and method for shaft parts

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Inventor after: Peng Jinghong

Inventor after: Zhang Yong

Inventor after: Fu Siyang

Inventor after: Zhang Yujie

Inventor after: Gao Shupei

Inventor after: Rong Wei

Inventor after: Zhang Ximei

Inventor before: Peng Jinghong

Inventor before: Zhang Yong

Inventor before: Fu Siyang

Inventor before: Zhang Yujie

Inventor before: Gao Shupei

Inventor before: Rong Wei

COR Change of bibliographic data

Free format text: CORRECT: INVENTOR; FROM: PENG JINGHONG ZHANG YONG FU SIYANG ZHANG YUJIE GAO SHUPEI RONG WEI TO: PENG JINGHONG ZHANG YONG FU SIYANG ZHANG YUJIE GAO SHUPEI RONG WEI ZHANG XIMEI

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