Summary of the invention
The technical problem to be solved in the present invention: a kind of preparation method of oral slow, controlled release granule is provided, and the method can effectively improve concordance and the inherent quality of product, and can ensure the robustness of technique.
Technical scheme of the present invention:
The preparation method of a kind of oral slow, controlled release granule system, described particle system is by slow, controlled release micro pill or the granulometric composition of A, two kinds of different release behaviors of B; A, B contain the effective ingredient of same medicine, and effective ingredient is identical.
In described method, the release profiles of A, two kinds of micropills of B or granule is positioned at the both sides of target release profiles, and micropill or granule A, B and target release profiles must satisfy Ka, Kb in the scope of Kc * (1 ± 50%) at slope K a, Kb, the Kc of identical release sample point.
In described particle system, the ratio of A component is 25~75%, B component ratio 75~25%, and A, B sum are 100%.
The ratio of described A component is preferred 30~70%, the ratio of B component preferred 70~30%.
The drug content of described slow, controlled release micro pill or granule A, B should be basically identical, and content deviation is in ± 50% scope, and the particle diameter of micropill or granule is 0.3~2.0mm.
The preferred deviation of drug content of described slow, controlled release micro pill or granule A, B is in ± 20% scope.
The ratio of described micropill or granule A, B component is to be determined by the corresponding slope of the point that has identical Cumulative release amount on its release curve, described slope is the slope that has the some correspondence of identical Cumulative release amount on the release curve, and this point is Cumulative release amount one of them point between 50%~90%.
In described method, when the slope of this A and B release profiles is respectively Ka and Kb, when the slope of target release profiles was K, in this system, the ratio of A and B component was y, satisfied Kc * (1-50%)<y<Kc * (1+50%), wherein y=|Kb-K|:|Ka-K|.
In described system, the ratio y of A and B component satisfies: Kc * (1-30%)<y<Kc * (1+30%).
Described particle system adds suitable adjuvant to be filled to capsule or is pressed into tablet, capsule or tablet are comprised of instant-free part and time-delay release portion two parts, instant-free is partly fast release micropill or granule, and the time-delay release portion is two kinds of different micropills that discharge or the system of granulometric composition.
The preparation method of oral slow, controlled release granule of the present invention, by micropill or the particles filled capsule of A, two kinds of different rates of release of B or be pressed into tablet, the composition of A, two kinds of different releasing micropills of B or granule is determined by depart from objectives the up and down scope of curve of the target release profiles with respect to this kind.
The selection of target release profiles: if be new drug, trial product (pH1.0, pH4.5, pH6.8 and water) in 4 kinds of different release medium is carried out the mensuration of release curve according to slow, controlled release preparation research standard, choose the curve of release medium commonly used in pharmacopeia as aim curve; If be the sample that goes on the market, measure its release curve with former factory sample by drug release determination method in its quality standard, and take this curve as the target release profiles.
Positive beneficial effect of the present invention:
1, oral slow, controlled release preparation exploitation and imitated successful key are: requiring has certain design space on technique, with the robustness of guarantee technique.Oral pharmaceutical methods slow, controlled release granule of the present invention can strengthen the technological design space effectively, makes stripping curve near the target release profiles, reduces the development risk of medicine.
2, the present invention can effectively reduce the differences between batches of final products, improves the concordance of product and the inherent quality of final products.
3, the present invention can avoid being departed from larger product (waste product) with the target release profiles and being occurred by what the single particle system may occur in actual production process is controlled, and is conducive to improve the stability of production.
4, in the present invention, the particle diameter of A, two kinds of granules of B can be different, and suitable particle diameter difference can increase the density of hybrid particles, increase drug loading, and this preparation for large specification is most important.
5, the imitated and new drug development of the suitable product that gone on the market of the present invention realizes that easily laboratory process arrives the scale amplification of large production technology, makes large production operation have more motility and operability.
The specific embodiment
Further illustrate by the following examples the present invention, but not as limitation of the present invention.
Embodiment 1:
The preparation method of diclofenac sodium slow releasing capsule: the diclofenac sodium raw materials is crossed 100 mesh sieves, get HPMC10g and polyethylene glycol 6000 1.0g and add water 500ml and make solution.Getting diclofenac sodium 250g is dissolved in this solution, get fine pellet core 500g and put into fluid bed adjusting fluidized state, by fluid bed, celphere medicine-feeding (diclofenac sodium) preparation is contained pill core, fluid bed bag sealing coat, sealing coat solution is the aqueous solution (wherein containing 0.6% polyethylene glycol 6000) of 6% hydroxypropyl emthylcellulose HPMC, according to experience in the past, the coating weightening finish is 4% of pastille piller; Fluid bed bag slow release layer increase weight respectively A be 12% and B be the slow release layer of 17% two prescription (the weightening finish ratio is with respect to the pastille piller that has wrapped sealing coat), obtain the slow-release micro-pill of 2 different weightening finishes.
Sealing coat solution is the aqueous solution (wherein containing 0.6% polyethylene glycol 6000) of 6% hydroxypropyl emthylcellulose HPMC; Slow release layer coatings material is the Sulisi (Aquacoat) of the happy Kanggong of card department, and polyethylene glycol 6000 is porogen.
Learn by test, the principal element that affects the diclofenac sodium extended release capsule release is the thickness of porogen and slow release coatings, by previous experiences as can be known the consumption of porogen be that 0.6%(is with respect to the ratio of sealing coat liquor capacity), at first consider the thickness (thickness is in weightening finish) of coatings in when prescription design.The release standard of diclofenac sodium slow releasing capsule is: every Cumulative release amount at 2,6 and 12 hours is respectively more than 25~50%, 55~80% and 75% of corresponding labelled amount, all should be up to specification.
2 prescriptions slow-release micro-pill filled capsules and diclofenac sodium of the trial-production sample (being also to prepare the film-controlled slow-release capsule by coating) that goes on the market is carried out the release curve comparison, measure respectively the release curve of 2 kinds of slow-release micro-pill and listing sample, it is 75% point by Cumulative release amount on the release curve, calculate the slope K value of micropill A, B release profiles and aim curve: Ka and be 0.21, Kb is 0.16, Kc is 0.17, sees the following form 1, Fig. 1.
Table 1: the release of diclofenac sodium micropill A, B and listing sample relatively
By equation A * x%+B * (1-x%)=C; calculate mixed proportion x%, the 1-x% of micropill A, B; wherein A, B, C be micropill A, B, C in the release of same sample point, the mass ratio that mixes by calculating two kinds of granules, micropill A account for x% and are 30%, to account for (1-x%) be 70% to micropill B.
Checking: micropill A, B mix its release curve of rear mensuration according to the above ratio, compare with listing sample curve, and its release the results are shown in Table 2, Fig. 2:
Similar factors:
f 2=50log{[1+
f 2: similar factors;
:
tTime reference preparation cumulative release percentage rate;
:
tTime is subjected to test preparation cumulative release percentage rate;
n: get and count out; This equation is the logarithm transition form of variance summation.Work as f
2Value is between 50~100 the time, thinks the tablets in vitro behavior there was no significant difference of two preparations, f
2Value is more near 100, and both similarity degrees are higher; f
2Value thinks that less than 50 o'clock the tablets in vitro behavior of two preparations has significant difference.
The result: f
2The tablets in vitro behavior there was no significant difference of=84.8, two preparations.Contrasted as can be known by release curve after mixing and aim curve, slow, the controlled release micro pill of two kinds of curves that depart from objectives can be utilized by this system, namely sample all can be applied by this system in slow release layer weightening finish 12~17% scopes, and namely the technological design space of diclofenac sodium slow releasing capsule is slow release layer weightening finish 12~17%.
Embodiment 2
The preparation of divalproex sodium slow releasing capsule: by the preparation medicine-containing particle, fluidized bed coating, the weightening finish of 20%, 25% and 30% 3 prescription that increases weight respectively during the coated slow release layer draws the divalproex sodium slow-releasing granules of 3 different weightening finishes.Divalproex sodium sustained-release tablet is listing abroad, the divalproex sodium slow releasing capsule is as new drug, its release standard formulation need to be according to the standard of Divalproex sodium sustained-release tablet, need to be in 4 kinds of release medium (pH1.0, pH4.5, pH6.8 and water) carry out the mensuration of release curve.Every Cumulative release amount at 4 hours, 12 hours, 22 hours of Divalproex sodium sustained-release tablet should be respectively more than 30%~50%, 55%~75% and 80% of labelled amount, all should be up to specification.
The Divalproex sodium sustained-release tablet of getting slow release layer weightening finish and being 25% divalproex sodium granule and abroad gone on the market uses respectively 4 kinds of media (pH1.0, pH4.5, pH6.8 and water) to carry out the release curve comparison, testing result such as following table 3.
Release by homemade divalproex sodium particulate samples and the external divalproex sodium sample that has gone on the market contrasts as can be known, coating weightening finish be 25% prescription in 4 kinds of release medium with the Divalproex sodium sustained-release tablet of external listing discharge basically identical, can be with the release standard of the Divalproex sodium sustained-release tablet release inspection method as the divalproex sodium slow releasing capsule.
Get respectively the granule of coating weightening finish 20% and 30% as experiment granule A, B, carry out the mensuration of release curve by the assay method of Divalproex sodium sustained-release tablet release, calculated the slope K value of micropill A, B and aim curve: Ka by the point of release 75% on the release curve and be 0.096, Kb is 0.065, Kc is 0.076.Referring to table 4, Fig. 3.
Table 4: the sample release of divalproex sodium granule A, B and weightening finish 25% relatively
Be that granule A, B, C are in the release of same sample point by equation A * x%+B * (1-x%)=C(A, B, C) count particles A, B mixed proportion: by the ratio of two kinds of granules calculating, granule A accounts for 60%, granule B accounts for 40%.
Checking: in measuring its release curve after this ratio hybrid particles A, B, compare with the target sample curve, see the following form 5:
The release curve of divalproex sodium granule A, B biased sample and 25% the pilot sample of increasing weight relatively, referring to Fig. 4.
The similar factors formula of use-case 1, the result: similar factors f
2The tablets in vitro behavior there was no significant difference of=82.5, two preparations.By the contrast that mixes rear release curve and aim curve as can be known, slow, the controlled release micro pill of two kinds of curves that depart from objectives can be utilized by this system, and namely sample all can be applied by this system in the scope of slow release layer weightening finish 20~30%.
The bulk density of 20% coating weightening finish is 0.85g/cm
3, the bulk density of 30% coating weightening finish is 0.83g/cm
3, the bulk density after both are mixed in proportion is 0.86g/cm
3, effectively increased the loading of capsule.
Embodiment 3
The preparation of acetazolamide slow releasing capsule: contain pill core by extruding preparation, in the adjustment prescription, the amount of the amount of solubilizing agent and microcrystalline Cellulose is controlled the burst size of acetazolamide slow releasing capsule.
Prescription A prescription B
Acetazolamide 500g acetazolamide 500g
Microcrystalline Cellulose 50g microcrystalline Cellulose 125g
Sodium lauryl sulphate 0.4% sodium lauryl sulphate 0.2%
5%HPMC aqueous solution 110ml 5%HPMC aqueous solution 110ml
The micropill that respectively prepares 1000 sample sizes by prescription.
Measure respectively the release curve of A, two kinds of slow-release micro-pill of B by the release standard, calculated the slope K value of micropill A, B and aim curve: Ka by the point of release 75% on the release curve and be 0.61, Kb is 0.25, Kc is 0.35.The release curve of acetazolamide micropill A, B and target sample (listing sample) compares, referring to Fig. 5.
Be that micropill A, B, C are in the release of same sample point by equation A * x%+B * (1-x%)=C(A, B, C) calculate the ratio of two kinds of micropills: micropill A accounts for 40%, micropill B accounts for 60%.
Checking: measure its release curve after mixing in this ratio micropill A, B, compare with aim curve.Referring to Fig. 6.
The result: f
2The tablets in vitro behavior there was no significant difference of=78.3, two preparations.Contrasted as can be known by release curve after mixing and aim curve, slow, the controlled release micro pill of two kinds of curves that depart from objectives can be utilized by this system.
According to the chemical drugs replacement demand technological guidance of State Food and Drug Administration principle: the excursion of the controlled adjuvant of non-release and the controlled adjuvant of release is the scope of Formulation adjuvant amount ± 10%(w/w), for the narrow medicine of therapeutic index, the excursion of the controlled adjuvant of release is ± 5%(w/w); By the prescription of acetazolamide slow releasing capsule as can be known, in this preparation in two prescriptions the controlled microcrystalline cellulose excipients of release and the sodium lauryl sulphate excursion larger, can be by the adjusting of oral slow controlled release granule preparation method, can make the product produced and listing sample tablets in vitro behavior there was no significant difference, make difference between product reduce and improve the robustness of technique in production.
Embodiment 4
Sustained Release Ambroxol Hydrochloride Capsules
The preparation of Sustained Release Ambroxol Hydrochloride Capsules: get ambroxol hydrochloride and contain pill core by extruding preparation, fluidized bed coating sealing coat and slow release layer, 5% and 9% two different prescription (except coating weightening finish difference, other compositions are all identical) increases weight respectively during the coated slow release layer.Measure respectively the release curve of 2 kinds of slow-release micro-pill by the release standard, calculated the slope K value of micropill A, B and aim curve (for the sample that gone on the market): Ka by the point of release 75% on the release curve and be 0.60, Kb is 0.30, Kc is 0.42.
The release curve of ambroxol hydrochloride micropill A, B and target sample (listing sample) compares, referring to Fig. 7.
Be that micropill A, B, C are in the release of same sample point by equation A * x%+B * (1-x%)=C(A, B, C) calculate the ratio of two kinds of micropills: micropill A accounts for 50%, micropill B accounts for 50%.
Checking: measure its release curve after mixing in this ratio micropill A, B, compare with aim curve.Referring to Fig. 8.
The result: f
2The tablets in vitro behavior there was no significant difference of=88.4, two preparations.Contrasted as can be known by release curve after mixing and aim curve, slow, the controlled release micro pill of two kinds of curves that depart from objectives can be utilized by this system.
Embodiment 5
The minocycline hydrochloride sustained-release capsule
The preparation of minocycline hydrochloride sustained-release capsule: get minocycline hydrochloride and contain pill core by extruding preparation, fluidized bed coating sealing coat and slow release layer, 13% and 15% two different prescription (except coating weightening finish difference, other compositions are all identical) increases weight respectively during the coated slow release layer.Measure respectively the release curve of 2 kinds of slow-release micro-pill by the release standard, calculated the slope K value of micropill A, B and aim curve (for the sample that gone on the market): Ka by the point that discharges 75% on the release curve and be 0.81, Kb is 0.58, Kc is 0.71.The release curve of minocycline hydrochloride micropill A, B and target sample (listing sample) compares, referring to Fig. 9.
Be that micropill A, B, C are in the release of same sample point by equation A * x%+B * (1-x%)=C(A, B, C) ratio of two kinds of micropills calculating: micropill A accounts for 55%, micropill B accounts for 45%.
Checking: measure its release curve after mixing in this ratio micropill A, B, compare with aim curve.Referring to Figure 10.
The result: f
2The tablets in vitro behavior there was no significant difference of=93.8, two preparations.Contrasted as can be known by release curve after mixing and aim curve, slow, the controlled release micro pill of two kinds of curves that depart from objectives can be utilized by this system.