Summary of the invention
The present invention provides a kind of recoverying and utilizing method of PET plastics according to the problem of existing plastic material recovery and the big difficult treatment of usage quantity, and this method has been practiced thrift resource, protected environment, has good social effect and economic implications.
It is strong plastics mortar morning of one of raw material that the present invention also provides with the PET plastics, and this mortar strength increases fast, useful as concrete repairing road surface at quick speed mortar, and 3h ~ 6h can be open to traffic, and can satisfy the requirement of Rapid Road Patching Material.
The present invention also provides the preparation method of this morning of strong plastics mortar, and present method technology is simple, and easy handling is implemented.
According to the content of prior art, the contriver has carried out further research to the waste PET plastics in the application in the morning strength mortar, and research shows, if control the add-on of PET plastics well, this recovery method is feasible.According to the described test technology of Khoury, the contriver has carried out further research, and the result adopts the sand of optimizing grating, and uses domestic PET plastics, and plastics mortar ultimate compression strength made under the condition of PET: sand=1:1 is 19.6MPa.And the addition content of change PET, the resistance to compression of gained mortar, folding strength have all had significant raising, and embodiment is following:
The invention provides a kind of recoverying and utilizing method of PET plastics, it is characterized in that: the waste PET plastics are cut into pieces, as the sticker of mortar.
Further, the invention provides a kind of morning of strong plastics mortar, comprise aggregate and sticker, it is characterized in that: said aggregate is sand and breeze, and said sticker is the waste PET plastics, and wherein, the mass ratio of aggregate and sticker is 2.8 ~ 3.2:1.
In the above-mentioned mortar, also comprise pitch in the sticker, the mass ratio of pitch and waste PET plastics is 0.05 ~ 0.15:1.
In the above-mentioned mortar, said aggregate is obtained through grating by sand and breeze, and the weight percentage that the aggregate of different-grain diameter accounts for total aggregate is:
Particle diameter 4.75-9.5mm 0-10%;
Particle diameter 2.36-4.75mm 25-35%;
Particle diameter 1.18-2.36mm 15-25%;
Particle diameter 0.6-1.18mm 10-20%;
Particle diameter 0.3-0.6mm 5-15%;
Particle diameter 0.15-0.3mm 5-10%;
Particle diameter 0.075-0.15mm 0-10%;
Particle diameter < 0.075mm 5-15%.
In the above-mentioned mortar, said aggregate is obtained through grating by sand and breeze, and the preferred weight percentage ratio that the aggregate of different-grain diameter accounts for total aggregate is:
Particle diameter 4.75-9.5mm 5%;
Particle diameter 2.36-4.75mm 30%;
Particle diameter 1.18-2.36mm 20%;
Particle diameter 0.6-1.18mm 15%;
Particle diameter 0.3-0.6mm 10%;
Particle diameter 0.15-0.3mm 7.5%;
Particle diameter 0.075-0.15mm 5%;
< 0.075mm 7.5% for particle diameter.
The present invention also provides the preparation method of early strong plastics mortar, it is characterized in that: take by weighing aggregate and waste PET plastic cement on request, they are mixed the back 270 ~ 290 ℃ of heating, when mixture becomes flow state.
Among the above-mentioned preparation method, aggregate and sticker are heated 30-50min down at 270 ~ 290 ℃.
After in the mortar raw material, adding pitch; Its preparation method is: take by weighing aggregate and waste PET plastics, bituminous cement on request; Earlier aggregate and waste PET plastics are mixed, being heated to compound at 270 ~ 290 ℃ becomes flow state, generally heats 30-50min; Add pitch then, promptly get after stirring.
The present invention is used for the sticker of mortar with the waste PET plastics, and the mortar cost has also been practiced thrift in the recovery, the handling problem that have not only solved waste or used plastics, has realized environment and economic double meaning.On the basis of existing technology; The present invention has improved the usage ratio of waste or used plastics and aggregate; Optimized the grating of aggregate; The PET that mortar that obtains and Niji Khoury propose: the mortar that sand=1:1 makes all is greatly improved on ultimate compression strength and folding strength, and wherein, ultimate compression strength has improved more than 60%.
For the better performance of strength mortar early; Do not influencing the mechanical property that it early further improves mortar on the basis of epistasis; The present invention further adds pitch in sticker, simultaneously as sticker, this improvement effectively raises the ultimate compression strength and the folding strength of mortar with PET and pitch; Its ultimate compression strength more only uses PET to improve more than 10% as the situation of caking agent, and its folding strength more only uses PET to improve more than 60% as agglutinate.And mix the growth that does not influence plastics mortar early strength behind the pitch, make the application of this mortar more extensive, be appropriate to the quick repairing of concrete road surface more.
The present invention is through the consumption of optimization PET and the grating of aggregate; Effectively raise the ultimate compression strength and the folding strength of plastics mortar; And in the plastics mortar, add a small amount of pitch, and do not influence the growth of plastics mortar early strength, the gained mortar can be applicable in the road quick patching technology.Compared with prior art, the present invention has the following advantages:
(1) a kind of recoverying and utilizing method of waste PET plastics is provided; For regenerated using waste PET plastics provide a kind of new approach; Made mortar is widely used, and can be used for Rapid Road Patching Material, and can effectively improve the environmental pollution that the PET Plastic Bottle causes.
(2) mortar that makes with the waste PET plastics is with low cost, and manufacture craft is simple, and performances such as resistance to compression, anti-folding meet the demands; And gain in strength is very fast, and during as the repairing road surface at quick speed mortar, gain in strength is fast; 3h ~ 6h can be open to traffic, and can satisfy the requirement of Rapid Road Patching Material.
Embodiment
Through specific embodiment the present invention is further set forth below, should be understood that, following explanation only is in order to explain the present invention, its content not to be limited.
Embodiment
1
The used aggregate of the present invention is sand and breeze, and used sand is common river sand, and its particle diameter is below 9.5mm.When taking sand, its grating is carried out the grating design according to sand grains formula AC-5 in " asphalt highway construction technique normalizing ", draws aggregate and adopts following level mixing ratio can strengthen the mechanical property of mortar.The grating claimed range of aggregate of the present invention is as shown in table 1, for the aggregate materials less than the 0.075mm part, selects for use breeze to substitute.
The present invention takes the aggregate that is not above-mentioned grating and prepares mortar and carried out experimental study, finds that made mortar intensity on performance is lower, and influence is used, and specifically sees the following form 2.
Can be found out that by last table the aggregate beyond this grating combines its ultimate compression strength of mortar of preparation below 20Mpa with PET, performance is lower.
Further, the present invention studies each particle size range aggregate consumption, its result such as following table 3.
This shows preferred grading of aggregate such as following table 4.
Embodiment 2
The early strong plastics mortar of preparation, it consists of: the sand of above table 4 grating and breeze be aggregate, be sticker with the PET fragment, wherein the mass ratio of aggregate and sticker is 2.8:1.Its preparation method is following:
(1) the waste PET Plastic Bottle is removed label and bottle cap, obtains more purified PET material with this, bottle is cut into little PET fragment after, use clear water suitably to clean and the oven dry back subsequent use;
(2) take by weighing aggregate and PET fragment by proportioning, they are mixed, at 270 ~ 290 ℃ of about 30-50min of heating, make compound become flow state and promptly get the repairing road surface at quick speed mortar then, the essential property of gained mortar is as shown in table 5.
Can find out that from table 5 water-intake rate of plastics mortar is lower, anti-permeability performance is better, for bad the having certain effect of prevention road damage by water.Made mortar ultimate compression strength is 19.6Mpa (24h) under the condition of and PET: sand=1:1, and the ultimate compression strength of the made mortar 24h of present embodiment is 31.7MPa, and by contrast, the mortar folding strength of present embodiment has improved 68.1%.
Embodiment
3
According to the mode graded aggregate of above-mentioned table 4, get the waste PET plastics as the feedstock production rapid-patching motar, its mortar consists of: the sand of above table 4 grating and breeze be aggregate, be sticker with the PET fragment, wherein the mass ratio of aggregate and sticker is 3:1.Its preparation method is following:
(1) the waste PET Plastic Bottle is removed label and bottle cap, obtains more purified PET material with this, bottle is cut into little PET fragment after, use clear water suitably to clean and the oven dry back subsequent use;
(2) take by weighing aggregate and PET fragment by proportioning, they mixed, then 270 ℃ of heating, during about 50min compound become flow state must the repairing road surface at quick speed mortar, the essential property of gained mortar is as shown in table 6.
Fig. 1 representes the ultimate compression strength and the time relation of plastics mortar.As can be seen from the figure, 3 hours ultimate compression strength of plastics mortar has reached more than 90% of final strength, and early strength increases fast, and this mortar can be used as the concrete road surface and repairs fast and use mortar, can satisfy the requirement of road quick patching.
Embodiment
4
According to the mode graded aggregate of above-mentioned table 4, get the waste PET plastics as the feedstock production rapid-patching motar, its mortar consists of: the sand of above table 4 grating and breeze be aggregate, be sticker with the PET fragment, wherein the mass ratio of aggregate and sticker is 3.2:1.Its preparation method is following:
(1) the waste PET Plastic Bottle is removed label and bottle cap, obtains more purified PET material with this, bottle is cut into little PET fragment after, use clear water suitably to clean and the oven dry back subsequent use;
(2) take by weighing aggregate and PET fragment by proportioning, they mixed, then 280 ℃ of heating, during about 40min compound become flow state must the repairing road surface at quick speed mortar, the essential property of gained mortar is as shown in table 7.
The mortar that present embodiment makes has good properties, and its early strength increases fast, and 3 hours ultimate compression strength has reached more than 90% of final strength, and 3-6h can realize being open to traffic, and can satisfy the requirement of road quick patching.
Embodiment
5
Method according to embodiment 2 prepares mortar, and different is that grading of aggregate is:
Gained mortar 24h ultimate compression strength is 30.9Mpa, 24h folding strength 5.87Mpa.
Embodiment
6
Method according to embodiment 4 prepares mortar, and different is that grading of aggregate is:
Gained mortar 24h ultimate compression strength is 32.3Mpa, 24h folding strength 6.45Mpa.
Embodiment 7
Early strong plastics mortar consists of: the sand of above table 4 grating and breeze be aggregate, be sticker with PET fragment and pitch, and wherein the mass ratio of aggregate and sticker is 3:1, and PET and bituminous mass ratio are 1:0.05, and used pitch is common 70# petroleum pitch.Its preparation method is following:
(1) the waste PET Plastic Bottle is removed label and bottle cap, obtains more purified PET material with this, bottle is cut into little PET fragment after, use clear water suitably to clean and the oven dry back subsequent use;
(2) take by weighing aggregate, PET fragment and pitch by proportioning; Earlier aggregate and PET fragment are mixed, at 270 ~ 290 ℃ of about 30-50min of heating, make compound become flow state then; Add pitch then; The about 2min of mix treats promptly to get the repairing road surface at quick speed mortar after material evenly, and the resistance to compression and the folding strength of gained mortar are as shown in table 8.
Embodiment 8
Early strong plastics mortar consists of: the sand of above table 4 grating and breeze be aggregate, be sticker with PET fragment and pitch, and wherein the mass ratio of aggregate and sticker is 3:1, and PET and bituminous mass ratio are 1:0.1, and used pitch is common 70# petroleum pitch.Its preparation method is following:
(1) the waste PET Plastic Bottle is removed label and bottle cap, obtains more purified PET material with this, bottle is cut into little PET fragment after, use clear water suitably to clean and the oven dry back subsequent use;
(2) take by weighing aggregate, PET fragment and pitch by proportioning; Earlier aggregate and PET fragment are mixed, at 270 ~ 290 ℃ of about 50min of heating, make compound become flow state then; Add pitch then; The about 2min of mix treats promptly to get the repairing road surface at quick speed mortar after material evenly, and the resistance to compression and the folding strength of gained mortar are as shown in table 9.
Embodiment 9
Early strong plastics mortar consists of: the sand of above table 4 grating and breeze be aggregate, be sticker with PET fragment and pitch, and wherein the mass ratio of aggregate and sticker is 3:1, and PET and bituminous mass ratio are 1:0.15, and used pitch is common 70# petroleum pitch.Its preparation method is following:
(1) the waste PET Plastic Bottle is removed label and bottle cap, obtains more purified PET material with this, bottle is cut into little PET fragment after, use clear water suitably to clean and the oven dry back subsequent use;
(2) take by weighing aggregate, PET fragment and pitch by proportioning; Earlier aggregate and PET fragment are mixed, at 270 ~ 290 ℃ of about 40min of heating, make compound become flow state then; Add pitch then; The about 2min of mix treats promptly to get the repairing road surface at quick speed mortar after material evenly, and the resistance to compression and the folding strength of gained mortar are as shown in table 10.
Embodiment 10
Early strong plastics mortar consists of: the sand of above table 4 grating and breeze be aggregate, be sticker with PET fragment and pitch, and wherein the mass ratio of aggregate and sticker is 2.8:1, and PET and bituminous mass ratio are 1:0.05, and used pitch is common 70# petroleum pitch.Its preparation method is following:
(1) the waste PET Plastic Bottle is removed label and bottle cap, obtains more purified PET material with this, bottle is cut into little PET fragment after, use clear water suitably to clean and the oven dry back subsequent use;
(2) take by weighing aggregate, PET fragment and pitch by proportioning; Earlier aggregate and PET fragment are mixed, at 270 ~ 290 ℃ of about 40min of heating, make compound become flow state then; Add pitch then; The about 2min of mix treats promptly to get the repairing road surface at quick speed mortar after material evenly, and the resistance to compression and the folding strength of gained mortar are as shown in table 11.
Embodiment 11
Early strong plastics mortar consists of: the sand of above table 4 grating and breeze be aggregate, be sticker with PET fragment and pitch, and wherein the mass ratio of aggregate and sticker is 2.8:1, and PET and bituminous mass ratio are 1:0.10, and used pitch is common 70# petroleum pitch.Its preparation method is following:
(1) the waste PET Plastic Bottle is removed label and bottle cap, obtains more purified PET material with this, bottle is cut into little PET fragment after, use clear water suitably to clean and the oven dry back subsequent use;
(2) take by weighing aggregate, PET fragment and pitch by proportioning; Earlier aggregate and PET fragment are mixed, at 270 ~ 290 ℃ of about 40min of heating, make compound become flow state then; Add pitch then; The about 2min of mix treats promptly to get the repairing road surface at quick speed mortar after material evenly, and the resistance to compression and the folding strength of gained mortar are as shown in table 12.
Embodiment 12
Early strong plastics mortar consists of: the sand of above table 4 grating and breeze be aggregate, be sticker with PET fragment and pitch, and wherein the mass ratio of aggregate and sticker is 2.8:1, and PET and bituminous mass ratio are 1:0.15, and used pitch is common 70# petroleum pitch.Its preparation method is following:
(1) the waste PET Plastic Bottle is removed label and bottle cap, obtains more purified PET material with this, bottle is cut into little PET fragment after, use clear water suitably to clean and the oven dry back subsequent use;
(2) take by weighing aggregate, PET fragment and pitch by proportioning; Earlier aggregate and PET fragment are mixed, at 270 ~ 290 ℃ of about 40min of heating, make compound become flow state then; Add pitch then; The about 2min of mix treats promptly to get the repairing road surface at quick speed mortar after material evenly, and the resistance to compression and the folding strength of gained mortar are as shown in table 13.
Embodiment 13
Early strong plastics mortar consists of: the sand of above table 4 grating and breeze be aggregate, be sticker with PET fragment and pitch, and wherein the mass ratio of aggregate and sticker is 3.2:1, and PET and bituminous mass ratio are 1:0.05, and used pitch is common 70# petroleum pitch.Its preparation method is following:
(1) the waste PET Plastic Bottle is removed label and bottle cap, obtains more purified PET material with this, bottle is cut into little PET fragment after, use clear water suitably to clean and the oven dry back subsequent use;
(2) take by weighing aggregate, PET fragment and pitch by proportioning; Earlier aggregate and PET fragment are mixed, at 270 ~ 290 ℃ of about 40min of heating, make compound become flow state then; Add pitch then; The about 2min of mix treats promptly to get the repairing road surface at quick speed mortar after material evenly, and the resistance to compression and the folding strength of gained mortar are as shown in table 14.
Embodiment 14
Early strong plastics mortar consists of: the sand of above table 4 grating and breeze be aggregate, be sticker with PET fragment and pitch, and wherein the mass ratio of aggregate and sticker is 3.2:1, and PET and bituminous mass ratio are 1:0.1, and used pitch is common 70# petroleum pitch.Its preparation method is following:
(1) the waste PET Plastic Bottle is removed label and bottle cap, obtains more purified PET material with this, bottle is cut into little PET fragment after, use clear water suitably to clean and the oven dry back subsequent use;
(2) take by weighing aggregate, PET fragment and pitch by proportioning; Earlier aggregate and PET fragment are mixed, at 270 ~ 290 ℃ of about 40min of heating, make compound become flow state then; Add pitch then; The about 2min of mix treats promptly to get the repairing road surface at quick speed mortar after material evenly, and the resistance to compression and the folding strength of gained mortar are as shown in Tble 15.
Embodiment 15
Early strong plastics mortar consists of: the sand of above table 4 grating and breeze be aggregate, be sticker with PET fragment and pitch, and wherein the mass ratio of aggregate and sticker is 3.2:1, and PET and bituminous mass ratio are 1:0.15, and used pitch is common 70# petroleum pitch.Its preparation method is following:
(1) the waste PET Plastic Bottle is removed label and bottle cap, obtains more purified PET material with this, bottle is cut into little PET fragment after, use clear water suitably to clean and the oven dry back subsequent use;
(2) take by weighing aggregate, PET fragment and pitch by proportioning; Earlier aggregate and PET fragment are mixed, at 270 ~ 290 ℃ of about 40min of heating, make compound become flow state then; Add pitch then; The about 2min of mix treats promptly to get the repairing road surface at quick speed mortar after material evenly, and the resistance to compression and the folding strength of gained mortar are shown in table 16.
Can find out from table, compare and do not add the bituminous mortar that the folding strength that adds the bituminous mortar is significantly improved, the ultimate compression strength that adds 10% bituminous mortar has improved 11.9%, and folding strength has improved 68.1%.
Embodiment 16
According to method preparation strength mortar morning of embodiment 10, different is that used grading of aggregate is:
Gained mortar 24h ultimate compression strength is 33.2MPa, 24h folding strength 5.1MPa.
Embodiment 17
According to method preparation strength mortar morning of embodiment 15, different is that used grading of aggregate is:
Gained mortar 24h ultimate compression strength is 28.4MPa, 24h folding strength 12.7MPa.
As matrix material, used sand is as the aggregate of mixture in mixture for employed PET and pitch.Through the consumption of optimization PET and the grating of sand; And in the plastics mortar, add a small amount of pitch; Effectively raise the ultimate compression strength and the folding strength of plastics mortar, and do not influence the growth of plastics mortar early strength, and this plastics mortar is applied in the road quick patching technology.