CN102310385A - Method and tool for taking out broken end of brake vacuum tube - Google Patents

Method and tool for taking out broken end of brake vacuum tube Download PDF

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Publication number
CN102310385A
CN102310385A CN201110242222A CN201110242222A CN102310385A CN 102310385 A CN102310385 A CN 102310385A CN 201110242222 A CN201110242222 A CN 201110242222A CN 201110242222 A CN201110242222 A CN 201110242222A CN 102310385 A CN102310385 A CN 102310385A
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China
Prior art keywords
broken end
head
expansion
action bars
instrument
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CN201110242222A
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Chinese (zh)
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CN102310385B (en
Inventor
余静远
胡本波
李忠梅
郑正
朱建军
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Chery Automobile Co Ltd
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SAIC Chery Automobile Co Ltd
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Priority to CN 201110242222 priority Critical patent/CN102310385B/en
Publication of CN102310385A publication Critical patent/CN102310385A/en
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Publication of CN102310385B publication Critical patent/CN102310385B/en
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Abstract

The invention discloses a method and a tool for taking out a broken end of a brake vacuum tube. According to the method for taking out the vacuum broken end of the brake, the broken end is clamped by using a tool; the broken end is pushed into a cavity of a vacuum booster casing so as to prevent the broken end to fall into the cavity; a sealing ring is taken down by using a clearance between the tool and the sealing ring; then the tool is taken out and the broken end is taken down; and finally, the sealing ring is placed to the original position. According to the tool and the method, the vacuum tube can be quickly removed so as to prevent the residue of the broken end and time and labor saving are achieved; and meanwhile, the phenomenon that the reliability of a brake system is reduced caused by unnecessary removal of the booster is avoided.

Description

Brake vacuum pipe broken end removing method and instrument
Technical field
The present invention relates to auto parts and components method for dismounting and extracting tool thereof, in particular, relate to the broken end removing method of automobile booster housing and brake vacuum pipe and utilize this method to take out the instrument of broken end.
Background technology
The booster and the sealing requirements between the vacuum tube of automobile are very high; Usually rely on the interference fit and the wedge structure of vacuum tube joint and booster housing seal circle to realize; This reliable in structure but pull-out force is very big; Need both be separated when maintenance vacuum booster or replacing vacuum tube, discontinuity was prone to cause pipe joint to fracture when the vacuum tube joint material was the plastics dismounting, and broken end must take out; If fall into the inefficacy that can cause booster in the cavity, cause a series of excessive risk faults such as brake pedal is heavy and malfunctioning.At present; Do not have special-purpose removal tool, the normal broken end that occurs can't take out or fall in the booster cavity in the repairing dismounting vacuum tube process, and this moment need be with the booster overall pulling down; Rock through manual work again the joint that fractures is taken out; Bring extra work such as related part of dismounting front deck and braking exhaust thus, wasted time and energy, improved maintenance cost.
Summary of the invention
Technical problem to be solved by this invention be realize a kind of vacuum tube is removed from the automobile booster after, enough Method and kit fors that takes off brake vacuum pipe broken end easily.
To achieve these goals; The technical scheme that the present invention adopts is: brake vacuum broken end removing method; This method is to use the taking-up tool holding to live broken end and afterwards broken end is pushed in the vacuum booster housing cavity, falls in the cavity to avoid broken end, utilizes the gap between taking-up instrument and the sealing ring to take off sealing ring again; Take out instrument afterwards and take off broken end, at last sealing ring is reinstalled the original place.
Brake vacuum pipe broken end taking-up instrument; Tubulose action bars one end of this instrument is provided with expansion-head; Line shaft places in the action bars, and its end that is provided with external thread section stretches out action bars and is connected with the hand-tight nut thread of being located at the action bars other end, and pull bar is located in the cavity of action bars and expansion-head; The one of which end connects line shaft; The other end connects the cambridge ring of expansion-head outer end, and described line shaft is provided with axial stopper slot, the circumferential spacer pin that described action bars is provided with the protrusion inwall and matches with stopper slot.
This instrument is provided with the expansion-head of selecting for use of removable various outer diameter size.
Described pull bar and expansion-head or select expansion-head for use, and with cambridge ring between adopt and be threaded.
The external diameter of described expansion-head is less than the vacuum tube internal diameter that breaks end, described action bars external diameter greater than vacuum tube broken end internal diameter less than the internal diameter of sealing ring on the booster housing.
Described expansion-head outer wall is provided with boss, and less than the internal diameter of sealing ring on the booster housing, the external diameter of described expansion-head is less than the vacuum tube internal diameter that breaks end greater than vacuum tube broken end internal diameter for the diameter of its place circumference.
Described cambridge ring is circular cone shape, and the less end of diameter is connected with pull bar, and the outside of the bigger end of diameter is provided with protrusion cambridge ring edge and is used for the spacing shaft shoulder.
The invention has the advantages that this tool and method to remove vacuum tube efficiently and avoid breaking end residual, time saving and energy saving, simultaneously also avoided answering the unnecessary dismounting of booster and the reduction of the brakes reliability that causes.
Description of drawings
Facing the content of every width of cloth accompanying drawing expression in the specification of the present invention and the mark among the figure down briefly explains:
Fig. 1 is the structural representation of brake vacuum pipe broken end taking-up instrument;
Fig. 2 takes out the tool work state diagram for brake vacuum pipe broken end;
Mark among the above-mentioned figure is: 1, action bars; 2, line shaft; 3 hand-tight nuts; 4, circumferential spacer pin; 5, pull bar; 6, expansion-head; 7, cambridge ring; 8, broken end; 9, sealing ring.
The specific embodiment
Can know that referring to Fig. 1 broken end taking-up instrument comprises action bars 1, line shaft 2, hand-tight nut 3, circumferential spacer pin 4, pull bar 5, expansion-head 6 and cambridge ring 7, wherein action bars 1 is a tubular structure; One end is provided with expansion-head 6, and the other end is provided with receives hand-tight nut 3, and expansion-head 6 is formed by connecting stiff end and expanding end; Connect stiff end and be provided with external screw thread, be used for being threaded with action bars 1 and being convenient for changing, expanding end by three or pintongs rubber-like cambered surface constitute; Can the pressurized distending, increase external diameter.Line shaft 2 is the cylinder of external diameter less than action bars 1 internal diameter, and is positioned over action bars 1 inside, and its end that is provided with thread segment stretches out action bars 1 and is threaded with hand-tight nut 3; The other end is connected with pull bar 5, is typically provided with cavity, and is provided with internal thread in the cavity; Be used for being threaded with pull bar 5, be provided with axial stopper slot at the outer surface of line shaft 2, this cell body matches with the circumferential spacer pin 4 of protrusion action bars 1 inwall; Thereby line shaft can only be axially rotated; And can't rotate, when circumferentially alignment pin 4 is installed, installing hole can be set on action bars 1; Circumferentially alignment pin 4 and installing hole interference fit insert circumferential alignment pin 4 installing hole and promptly accomplish assembling from action bars 1 inwall protrusion.Pull bar 5 was arranged in the cavity of action bars 1 and expansion-head 6, and the one of which end is fixed on the line shaft 2, and the other end is connected with the cambridge ring 7 of expansion-head 6 outer ends; The external diameter of this cambridge ring 7 thus, rotates hand-tight nut 3 greater than the internal diameter of expansion-head 6; Because the spacing fixation of circumferential spacer pin 4; Make the line shaft 2 can only axial displacement, thereby drive cambridge ring 7 axially-movables on pull bar 5 and the pull bar 5, cambridge ring 7 gets into or leaves expansion-head 6 expanding ends; Expansion-head 6 is deformed swell or withdraw normality, change expansion-head 6 outer end external diameters.
In order to strengthen the versatility of instrument; The vacuum tube that makes expansion-head 6 can insert different inner diameters 8 inside of breaking end; We are provided with the expansion-head of selecting for use of various outer diameter size for instrument, and are different to the model of expansion-head 6, can be equipped with the cambridge ring 7 of corresponding size; Perhaps increase the wall thickness of expansion-head 6, make the cambridge ring 7 of a model be common to the expansion-head of selecting for use of each model.For the ease of changing, pull bar 5 can adopt clamping with cambridge ring 7, also can adopt to be threaded; The shape of cambridge ring 7 is generally circular cone shape, and the less end of its diameter is connected with pull bar 5, and the end outer end that diameter is bigger is provided with protrusion cambridge ring 7 edges and is used for the spacing shaft shoulder; This shaft shoulder can be stuck on the outer end wall of expansion-head 6; Perhaps be stuck on the limited block that defaults in the expansion-head 6, thereby the degrees of expansion of confined expansion 6 is avoided parts damages.
When instrument uses; Expansion-head 6 needs to insert in the vacuum tube broken end 8; Therefore the external diameter of expansion-head 6 is less than vacuum tube 8 internal diameters that break end; Because be provided with the subsequent use expansion-head of a plurality of models, the external diameter of expansion-head 6 is not of uniform size, need to guarantee that action bars 1 external diameter is greater than break end 8 internal diameters and less than the internal diameter of sealing ring 9 on the booster housing of vacuum tube; But when expansion-head 6 external diameters during greater than action bars 1 external diameter, boss or bulge loop can be set on expansion-head 6, the diameter of these boss or bulge loop place circumference should be greater than break end 8 internal diameters and less than the internal diameter of sealing ring 9 on the booster housing of vacuum tube.
The removing method of vacuum tube broken end is to live will break end behind this broken end through a tool holding 8 to push in the vacuum booster housing cavity; And avoid breaking end and 8 fall in the cavity; Utilize the gap between instrument and the sealing ring 9 to take off sealing ring 9 afterwards; Take out instrument again and take off broken end 8, at last sealing ring 9 is reinstalled the original place, accomplish the taking-up work of broken end thus.
Specific to using instrument shown in Figure 1 to take out the method for broken end, concrete steps are following:
Change brake vacuum Guan Shixu it is extracted from booster, owing to reasons such as joint manufacturing defect, unbalance stress fracture, break end 8 in the withdrawal process inner formation of sealing ring;
At this moment, according to corresponding expansion-head 6 of the size Selection of vacuum tube broken end and installation, when changing expansion-head 6; At first rotate hand-tight nut 3, make cambridge ring 7, be in not and expansion-head 6 state of contact to extrapolation; Again cambridge ring 7 is unloaded; Take off former expansion-head 6, with the expansion-head 6 that is fit to action bars 1 one ends of packing into, load onto cambridge ring 7 then and promptly accomplish replacing afterwards;
After more finishing changing expansion-head 6, the state that keeps expansion-head 6 to be in the normal state, if do not change 6 of expansion-head need the hand-tight nuts 3 of rotation with the cambridge ring 7 on pull bar 5 and pull bar 5 tops to extrapolation, expansion-head 6 is in the normal state;
The expansion-head 6 of instrument is inserted in the vacuum tube broken end; Rotating hand-tight nut 3 inwardly draws the cambridge ring 7 on pull bar 5 and pull bar 5 tops; Force expansion-head 6 distortion distendings; And the external diameter of expansion-head 6 distendings part, then is threaded to hand-tight nut 3 can't turn to get final product because cambridge ring 7 is provided with the spacing shaft shoulder greater than the internal diameter in the vacuum tube broken end 8;
Utilize the shaft shoulder or the boss on the expansion-head 6 of tool operation bar 1 that vacuum tube broken end 8 is pushed in the vacuum booster housing cavity; Because the broken end internal diameter is less than expansion-head 6 external diameters after expanding; Then broken end can not fallen in the cavity; Utilize the gap between action bars 1 and the sealing ring 9 afterwards, sealing ring 9 is removed;
Afterwards, sealing ring 9 and the vacuum tube broken end 8 that is stuck on the expansion-head 6 are taken out of from the sealing ring installing hole together;
At last, rotate hand-tight nut 3 expansion-head 6 is reduced to normality, take out vacuum tube broken end 8, take off sealing ring 9 simultaneously, sealing ring 9 is installed in the original place, accomplish whole broken end 8 taking-up programs.

Claims (7)

1. brake vacuum broken end removing method; It is characterized in that: this method be to use take out tool holding live broken end (8) will break end afterwards (8) push in the vacuum booster housing cavity; Fall in the cavity to avoid broken end (8); Utilize the gap between taking-up instrument and the sealing ring (9) to take off sealing ring (9) again, take out instrument afterwards and take off broken end (8), at last sealing ring (9) is reinstalled the original place.
2. realize the described method brake vacuum of claim 1 pipe broken end taking-up instrument for one kind; It is characterized in that: tubulose action bars (1) one end of this instrument is provided with expansion-head (6); Line shaft (2) places in the action bars (1), and its end that is provided with external thread section stretches out action bars (1) and is threaded with the hand-tight nut (3) of being located at action bars (1) other end, and pull bar (5) is located in the cavity of action bars (1) and expansion-head (6); The one of which end connects line shaft (2); The other end connects the cambridge ring (7) of expansion-head (6) outer end, and described line shaft (2) is provided with axial stopper slot, the circumferential spacer pin (4) that described action bars (1) is provided with the protrusion inwall and matches with stopper slot.
3. brake vacuum pipe broken end taking-up instrument according to claim 2, it is characterized in that: this instrument is provided with the expansion-head of selecting for use of removable various outer diameter size.
4. according to claim 2 or 3 described brake vacuum pipes broken end taking-up instruments, it is characterized in that: described pull bar (5) is with expansion-head (6) or select expansion-head for use, and with cambridge ring (7) between adopt and be threaded.
5. brake vacuum pipe broken end taking-up instrument according to claim 4; It is characterized in that: the external diameter of described expansion-head (6) is less than vacuum tube broken end (8) internal diameter, described action bars (1) external diameter greater than vacuum tube broken end (8) internal diameter less than the internal diameter of sealing ring (9) on the booster housing.
6. brake vacuum pipe broken end taking-up instrument according to claim 4; It is characterized in that: described expansion-head (6) outer wall is provided with boss; Less than the internal diameter of sealing ring (9) on the booster housing, the external diameter of described expansion-head (6) is less than vacuum tube broken end (8) internal diameter greater than vacuum tube broken end (8) internal diameter for the diameter of its place circumference.
7. brake vacuum pipe broken end taking-up instrument according to claim 4; It is characterized in that: described cambridge ring (7) is circular cone shape; The less end of diameter is connected with pull bar (5), and the outside of the bigger end of diameter is provided with protrusion cambridge ring (7) edge and is used for the spacing shaft shoulder.
CN 201110242222 2011-08-23 2011-08-23 Method and tool for taking out broken end of brake vacuum tube Active CN102310385B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201110242222 CN102310385B (en) 2011-08-23 2011-08-23 Method and tool for taking out broken end of brake vacuum tube

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Application Number Priority Date Filing Date Title
CN 201110242222 CN102310385B (en) 2011-08-23 2011-08-23 Method and tool for taking out broken end of brake vacuum tube

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CN102310385A true CN102310385A (en) 2012-01-11
CN102310385B CN102310385B (en) 2013-04-10

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104191414A (en) * 2014-08-26 2014-12-10 江阴博衍机械设备有限公司 Device for sucking out tail thread of steel wire threaded insert
CN107054311A (en) * 2017-03-01 2017-08-18 汽-大众汽车有限公司 A kind of separator of brake pedal and master cylinder

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85105793A (en) * 1985-07-30 1987-01-28 西屋电气公司 The pipe clamp that is used for the steam generator secondary pipes
DE4322588A1 (en) * 1993-07-07 1995-01-12 Mkt Metall Kunststoff Technik Dowels
FR2787370B1 (en) * 1998-12-22 2001-03-16 Franco Belge Combustibles METHOD FOR JOINING TWO COAXIAL TUBULAR PARTS, TOOL FOR MAKING THE SAME AND USE THEREOF
CN2618732Y (en) * 2003-05-09 2004-06-02 王玮 Expanding type pipe puller
CN2743089Y (en) * 2004-12-02 2005-11-30 吴华 Detaching tool for well drilling drill jet nozzle

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN85105793A (en) * 1985-07-30 1987-01-28 西屋电气公司 The pipe clamp that is used for the steam generator secondary pipes
DE4322588A1 (en) * 1993-07-07 1995-01-12 Mkt Metall Kunststoff Technik Dowels
FR2787370B1 (en) * 1998-12-22 2001-03-16 Franco Belge Combustibles METHOD FOR JOINING TWO COAXIAL TUBULAR PARTS, TOOL FOR MAKING THE SAME AND USE THEREOF
CN2618732Y (en) * 2003-05-09 2004-06-02 王玮 Expanding type pipe puller
CN2743089Y (en) * 2004-12-02 2005-11-30 吴华 Detaching tool for well drilling drill jet nozzle

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104191414A (en) * 2014-08-26 2014-12-10 江阴博衍机械设备有限公司 Device for sucking out tail thread of steel wire threaded insert
CN107054311A (en) * 2017-03-01 2017-08-18 汽-大众汽车有限公司 A kind of separator of brake pedal and master cylinder

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