Background technology
electric arc stud weldings (stud welding) are that double-screw bolt one end and plate (or pipe fitting) surface contact, the energising striking, treat the contact-making surface fusing after, accomplish the method for welding for the double-screw bolt certain pressure.Electric arc stud welding is suitable for high-rise reinforcing bar structural construction, industrial premises building, highway, railway, bridge, pylon, automobile, the energy, means of transportation building, airport, station, power station, support of pipelines, hoisting machinery and other steel construction etc. with socket cap weldering nail.
The basic principle of
electric arc stud welding is the electric arc that between double-screw bolt to be welded and workpiece, ignites, and when double-screw bolt and workpiece were heated to suitable temperature, under external force, the welding pool that double-screw bolt is sent on the workpiece formed welding point.According to the difference of the used source of welding current in the welding process, conventional arc arc stud welding can be divided into arc pulling type arc stud welding and two kinds of basic skills of capacitance energy storage electric arc stud welding.
are different with the Fundamentals of Welding of energy storage type stud welding machine, and the arc pulling type stud welding machine does not have the electric capacity charging process, and through source of welding current discharge, discharge time is accomplished whole welding process in IGCT control, and be the 5-500 millisecond discharge time.
traditional stud welding gun is easy to generate double-screw bolt when long double-screw bolt is welded, double-screw bolt is not orthogonal to workpiece.
Summary of the invention
the purpose of this invention is to provide a kind of stud welding gun, can improve the linearity of the welding of double-screw bolt effectively.
for achieving the above object, the invention provides a kind of stud welding gun, and it comprises the rifle shell and is arranged on the end cap group that is used for positioning stud on the rifle shell; Said end cap group comprises two aluminium covers and centring ring, is positioned at the aluminium cover and the clamping of rifle shell facies of rear end, and the aluminium cover that is positioned at front end is connected through screw thread with centring ring; The aluminium cover that is positioned at the rear end is provided with the guide rod that two axis with conductive shaft parallel, and is positioned at being arranged on the guide rod that the aluminium cover of front end can slide relatively, and said rifle shell forms a cavity with the aluminium cover that is positioned at the rear end; Be provided with conductive shaft, connector, insulation sleeve, public access cover and mother in this cavity and connect cover; The front end of said conductive shaft is provided with conductive chuck, and said mother connects cover and is fixed on the rifle shell, and said mother connects and is provided with hot-wire coil in the cover; It is characterized in that: said conductive shaft, connector, insulation sleeve, public access cover and mother connect cover for dividing body structure; The front end of the rear end of conductive shaft, connector, insulation sleeve and public access cover links to each other successively, this public access overlap rear end be provided with one have magnetic armature, this armature is inserted in mother relatively slidably and connects in the cover; When hot-wire coil is switched on; Said public access cover slides to mother with armature and connects cover, and when hot-wire coil cut off the power supply, said public access cover connect cover away from mother.
preferably, the coaxial axle sleeve that is arranged with on the said conductive shaft, the outer rim of this axle sleeve is provided with the backstay that extends laterally, offers on the said rifle shell to be used for and this backstay hole of clamping mutually.
preferably, it comprises that also one is arranged on the locating piece on the rifle shell, this locating piece falls away from mother at this public access cover and connects the front end face that cover the time props up connector.
The present invention adopts above structure, has the following advantages:
1, compact conformation, welding operation is easy;
2, can process the double-screw bolt of all lengths;
The axle center accurate positioning of
3, conductive shaft guarantees that double-screw bolt and welded blank are perpendicular.
The specific embodiment
Set forth preferred embodiment of the present invention below in conjunction with one of accompanying drawing 1-2 in detail
; Thereby protection scope of the present invention is made more explicit defining so that advantage of the present invention and characteristic can be easier to those skilled in the art will recognize that.
a kind of stud welding gun, it comprises rifle shell 1 and is arranged on the end cap group 2 that is used for positioning stud on the rifle shell 1 that said end cap group 2 comprises two aluminium covers and centring ring; Be positioned at the aluminium cover 21 and rifle shell 1 clamping mutually of rear end, the aluminium cover 22 that is positioned at front end is connected through screw thread with centring ring, and the aluminium that is positioned at the rear end overlaps 21 and is provided with the guide rod that two axis with conductive shaft 3 parallel; Be positioned at being arranged on the guide rod that the aluminium cover 22 of front end can slide relatively; Said rifle shell 1 forms a cavity with the aluminium cover 21 that is positioned at the rear end, is provided with conductive shaft 3, connector 4, insulation sleeve 5, public access cover 6 and mother in this cavity and connects cover 7, and the front end of said conductive shaft 3 is provided with conductive chuck; Said mother connects cover 7 and is fixed on the rifle shell 1; Said mother connects cover and is provided with hot-wire coil in 7, and said conductive shaft 3, connector 4, insulation sleeve 5, public access cover 6 and mother connect cover 7 for dividing body structure, and the front end of the rear end of conductive shaft 3, connector 4, insulation sleeve 5 and public access cover 6 links to each other successively; The rear end of this public access cover 6 be provided with one have magnetic armature 8; This armature 8 is inserted in mother relatively slidably and connects in the cover 7, and when hot-wire coil was switched on, said public access cover 6 slided to mother with armature 8 and connects cover 7; When hot-wire coil cut off the power supply, said public access cover 6 connect cover 7 away from mother.
Be provided with an axle sleeve 9 with axle sleeve 9 on
said conductive shaft 3, the outer rim of this axle sleeve 9 is provided with the backstay 10 that extends laterally, offers on the said rifle shell 1 to be used for and this backstay 10 hole of clamping mutually.
It comprises that also one is arranged on the locating piece 11 on the rifle shell 1
, and this locating piece 11 falls away from mother at this public access cover 6 and connects the front end face that cover propped up connector 4 at 7 o'clock.
A kind of stud welding gun in
present embodiment, it comprises rifle shell 1 and is arranged on the end cap group 2 on the rifle shell 1.Said end cap group 2 comprises two aluminium covers and centring ring; Be positioned at the aluminium cover 21 and rifle shell 1 clamping mutually of rear end; The aluminium cover 22 that is positioned at front end is connected through screw thread with centring ring; The aluminium cover 21 that is positioned at the rear end is provided with the guide rod that two axis with conductive shaft 3 parallel, the aluminium that is positioned at front end overlap 22 can slide relatively be arranged on the guide rod.The aluminium cover 22 that is positioned at front end can slide on guide rod according to the double-screw bolt of different length roughly to satisfy the height that double-screw bolt stretches out centring ring; And then,, double-screw bolt meets processing request so that stretching out the length of centring ring further through regulating the height that centring ring and the screw thread accurate adjustment double-screw bolt that is positioned at front end stretch out centring ring.
because the linearity of guide rod processing typing, and the formed straight line in axle center and the guide rod of axle center and the aluminium cover 21 that is positioned at the rear end that therefore is positioned at the aluminium cover 22 of front end parallels.Therefore, in process, also just can be guaranteed by the linearity of the double-screw bolt of end cap group 2 location.
this rifle shell 1, the aluminium cover 21 that is positioned at the rear end and the common cavity that forms of centring ring include conductive shaft 3, connector 4, insulation sleeve 5, public access cover 6 and mother and connect cover 7 in this cavity.
The front end of
conductive shaft 3 is connected with conductive chuck.The coaxial axle sleeve 9 that is arranged with on the conductive shaft 3, the outer rim of this axle sleeve 9 are provided with the backstay 10 that extends laterally, offer on the said rifle shell 1 to be used for and this backstay 10 hole of clamping mutually.Armature 8 is arranged on the rear end of public access cover 6, and public access cover 6 drives conductive shafts 3 and slides, and axle sleeve 9 is arranged on the front portion of conductive shaft 3, so axle sleeve 9 limited conductive shaft 3 beating in welding process, has guaranteed the quality of double-screw bolt in welding process.
The setting that is connected with the front end of connector 4 of
rear end of conductive shaft 3, connector 4 is a cuboid, the center line of the axis of this conductive shaft 3 and connector 4 coincides.Connector 4 setting that also links to each other with a flexible cable, the other end and the control circuit of flexible cable are electrically connected.Flexible cable lighter weight, the frictional force that in sliding process, produces are also just less.
connector 4 the front end of rear end through threaded engagement and insulation sleeve 5 be fixedly connected, the axis of the axis of insulation sleeve 5 and this conductive shaft 3 coincides, insulation sleeve 5 is a wood materials, plays insulation effect.
The front end of the rear end of
insulation sleeve 5 and public access cover 6 is connected, and the rear end of this public access cover 6 is provided with an armature 8, and armature 8 be soft iron, and soft iron is magnetized putting into magnetic field at once, after magnetic field disappears, demagnetizes at once again.Therefore public access cover 6 is fast and stable with the process of female absorption that connects cover 7 and disengaging.Armature 8 is cross, on the axis that is centered close to this conductive shaft 3 of this cross armature 8.Between armature 8 and insulation sleeve 5, public access cover 6 also comprises a bullet with taper surface.
when hot-wire coil was switched on, mother connect cover 7 and produces magnetic, and armature 8 is produced suction; Armature 8 drive public access covers 6 slide to mother and connect cover 7; Produce electric arc between the double-screw bolt of drive conductive chuck the inside and the welded plate, between welded plate and double-screw bolt, produce the molten bath, when hot-wire coil cuts off the power supply; Conductive shaft 3 can promptly be pressed into molten-bath arc welding with double-screw bolt and be connected on the welded plate under the reaction of spring 12.
this welding gun comprises that also one is arranged on the locating piece 11 on the rifle shell 1, and this locating piece 11 falls away from mother at this public access cover 6 and connects the front end face that cover propped up connector 4 at 7 o'clock.Can also regulate the distance that conductive shaft 3 falls through regulating the size of locating piece 11, also just regulate the welding and assembling height between double-screw bolt and the welded plate simultaneously.
The present invention adopts above structure, has the following advantages:
1, compact conformation, welding operation is easy;
2, can process the double-screw bolt of all lengths;
The axle center accurate positioning of
3, conductive shaft 3 guarantees that double-screw bolt and welded blank are perpendicular.
are above to combine diagram to be illustrated to specific embodiment of the present invention, clearly, on the basis of not leaving scope of the present invention and spirit, can much revise prior art and technology.In the technical field, the common knowledge of a GPRS just can be carried out diversified change in technological main idea scope of the present invention under of the present invention.