CN102297570B - Drying method for re-reeled silk sheet - Google Patents
Drying method for re-reeled silk sheet Download PDFInfo
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- CN102297570B CN102297570B CN2011102264763A CN201110226476A CN102297570B CN 102297570 B CN102297570 B CN 102297570B CN 2011102264763 A CN2011102264763 A CN 2011102264763A CN 201110226476 A CN201110226476 A CN 201110226476A CN 102297570 B CN102297570 B CN 102297570B
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Abstract
The invention relates to a drying method for raw silks in the technical field of silk production, in particular to a drying method for a re-reeled silk sheet. The invention aims at mainly solving the technical problems that in the prior art, because the silk sheet is dried by using steam generated by fire coal of a boiler in the re-reeled process, heat efficiency is lower, energy consumption is high, the temperature of a workshop is high, and the like. According to the drying method disclosed by the invention, an infrared heating tube with wavelength of 2-15 micrometers and power of 0.5-2kW is selected to dry the re-reeled silk sheet, wherein the distance between the infrared heating tube and the silk sheet is 5-30cm; and the humidity of a re-reeled carriage is controlled to be 42-50 percent and the temperature is controlled to be 32-36 DEG C. The infrared heating is free from a heat transfer medium and can be used for directly radiating and drying the silk sheet, so that compared with the conventional drying, energy consumption of silk sheet drying in the re-reeled work procedure is reduced over 25 percent, the temperature of the re-reeling workshop is also reduced by about 5 degrees and the work environment of workers for re-reeling in summer is greatly improved.
Description
Technical field
The present invention relates to the raw silk drying means in a kind of fiber tow production technical field, especially relate to a kind of drying means of re-reeled silk sheet.
Background technology
Rereeling is with little
The silk sheet returns into greatly
The production process of silk sheet or cone winded raw silk, the main purpose of skein finishing is that strand dress or cone winded raw silk are shaped well, hand touches soft, silk look and quality are unified, eliminate fault, prevent from cutting off, make strand dress or cone winded raw silk reach certain degree of drying and specification, so that storage, transportation and user use.What re-reeled silk sheet referred to is exactly large
The silk sheet.
At present, the heat drying of domestic reeling mill re-reeled silk sheet adopts traditional steam pipe heat form mostly.Its technological process is: steam (thermal source)---the dry re-reeled silk sheet of steam transmitting pipe, heating tube---vehicle cabin air---.This drying principles is mainly to rely on the heat of " conduction ", " convection current " to transmit form, with thermal energy transfer, gives the silk sheet, reaches drying purpose.Exist the thermal efficiency than low, the problems such as energy consumption large, workshop temperature height.
Summary of the invention
The present invention is to provide a kind of drying means of re-reeled silk sheet, and it is mainly to solve in the existing rereeling technique of prior art to rely on boiler fired coal and produce the dry silk of steam sheet, exist the thermal efficiency than low, energy consumption large, the high technical problem of workshop temperature.
Above-mentioned technical problem of the present invention is mainly solved by following technical proposals:
The described method of the drying means of a kind of re-reeled silk sheet of the present invention comprises:
A. silk sheet to be dried is wound on the large of rereeling machine interior
On, around the silk sheet infrared heating device being set, infrared heating device comprises infrared heating pipe and temperature, Humidity Detection control device, and the wavelength of infrared heating pipe is the 2-15 micron, and power is 0.5-2kW, to greatly
On a silk sheet carry out drying processing;
B. in the rereeling machine compartment, temperature maintains 32-36 ℃, and humidity maintains 42-50%;
C. with relative humidity in the rereeling machine compartment or temperature adjusting infrared heating device, when compartment relative humidity lower than setting value or temperature higher than when setting value, infrared heating device (infrared heating pipe and humiture detection control apparatus) stopped heating, when compartment relative humidity higher than setting value or temperature lower than when setting value, infrared heating device starts heating.
D. when large
On a silk sheet rereeling complete after (general a slice 20/22D raw silk is 180 grams, and the rereeling time is about 6 hours),, with silk sheet taking-up rereeling machine compartment, complete the drying work of a sheet.
, than the low 5-10 degree of the compartment temperature of conventional drying, therefore, make the environment temperature decline 5 degree left and right in summer, rereeling workshop due to temperature in the rereeling compartment that uses, greatly improved rereeling in summer workman's working environment.
The present invention can adopt on existing rereeling machine basis, closes original steam pipe, and the method for installation infrared heating tube and controller has a repacking convenient, and cost is low, the characteristics such as is easy to apply.
Save the complex device such as the required coal-burning boiler of traditional steam drying, jet chimney, saved factory
Space, make maintenance simpler.
As preferably, described infrared heating device is 5-30cm from the distance of silk sheet.
As preferably, described when rereeling machine compartment relative humidity during lower than 42-45%, the infrared heating device stopped heating; During higher than 48-50%, infrared heating device starts heating when rereeling machine compartment relative humidity.
As preferably, described when rereeling machine compartment relative temperature during higher than 36 ℃, the infrared heating device stopped heating; During lower than 32 ℃, infrared heating device starts heating when rereeling machine compartment relative humidity.
As preferably, described in rereeling machine compartment relative humidity lower than 42-45%, under the extreme conditions of simultaneous temperature lower than 32 degree, adopt temperature adjusting method; , higher than 48-50%, under the extreme condition of simultaneous temperature higher than 36 degree, adopt the humidity regulation method when rereeling machine compartment relative humidity.
Therefore, the present invention utilizes medium wave or the heating of far infrared fluorescent tube, directly the silk sheet is carried out drying when rereeling, MID INFRARED has very strong penetration capacity, does not need heat transfer medium during heating, therefore saved in existing re-reeled silk sheet dry run, boiler fired coal produces steam, vapor transmission,, the loaded down with trivial details operations such as steam pipe vehicle cabin air, have that the thermal efficiency is high, hygienic environment-protecting, descend 20% characteristics of energy consumption.
The specific embodiment
Below by embodiment, technical scheme of the present invention is described in further detail.
Embodiment 1: the drying means of a kind of re-reeled silk sheet of this example, and select the automatic Silk Reeling of Thousand-Island Lake, Zhejiang spring in 2010 cocoon reel silk from cocoons system little
The silk sheet carries out rereeling, the steps include:
A. silk sheet to be dried is wound on the large of rereeling machine interior
On, wavelength is set is the 3.5-15 micron around the silk sheet, and power is the infrared heating pipe of 0.5kW, and infrared heating pipe is 5-30cm from the distance of silk sheet, to greatly
On a silk sheet carry out drying processing;
B. in the rereeling machine compartment, temperature maintains 32-36 ℃, and humidity maintains 42-50%, other conditions (speed of a motor vehicle, little
Silk sheet regain, vacuum are to humidity etc.) identical with conventional drying;
C. with temperature adjusting infrared heating device in the rereeling machine compartment, when compartment temperature during higher than 36 ℃, the infrared heating device stopped heating, during lower than 32 ℃, infrared heating device starts heating when the compartment relative temperature.
D. when large
On a silk sheet rereeling complete after (general a slice silk is 180 grams, and the rereeling time is about 6 hours),, with silk sheet taking-up rereeling machine compartment, complete the drying work of a sheet.
, by detecting, obtain performance such as the following table of a sheet.Show by energy consumption table instrumentation, with conventional drying, compare, adopt the energy consumption of the dry silk of the rereeling sheet of this technique to descend more than 30%.
The raw silk performance indications of embodiment 1
Embodiment 2: the drying means of a kind of re-reeled silk sheet of this example, and select the automatic Silk Reeling of Thousand-Island Lake, Zhejiang spring in 2010 cocoon reel silk from cocoons system little
The silk sheet carries out rereeling, the steps include:
A. silk sheet to be dried is wound on the large of rereeling machine interior
On, wavelength is set is the 2.5-3.5 micron around the silk sheet, power is 1kW, infrared heating pipe, infrared heating device is 5-30cm from the distance of silk sheet, to greatly
On a silk sheet carry out drying processing;
B. in the rereeling machine compartment, temperature maintains 32-36 ℃, and humidity maintains 42-50%, other conditions (speed of a motor vehicle, little
Silk sheet regain, vacuum are to humidity etc.) identical with conventional drying, in the rereeling machine compartment arbitrary greatly
While stopping operating, infrared heating device is stopped heating, and is large
Automatically resume work again after running;
C. adopt compartment relative humidity to control the heater value, with humidity, control mode of heating, when compartment relative humidity lower than 45% the time, the infrared heating device stopped heating, higher than 48% the time, infrared heating device starts heating when compartment relative humidity.
D. when large
On a silk sheet rereeling complete after, the silk sheet is taken out the rereeling machine compartment, complete the drying work of a sheet.
, by detecting, obtain performance such as the following table of a sheet.Show by energy consumption table instrumentation, with conventional drying, compare, adopt the energy consumption of the dry silk of the rereeling sheet of this technique to descend more than 25%.
Embodiment 3: the drying means of a kind of re-reeled silk sheet of this example, and select the automatic Silk Reeling of Thousand-Island Lake, Zhejiang spring in 2010 cocoon reel silk from cocoons system little
The silk sheet carries out rereeling, the steps include:
A. silk sheet to be dried is wound on the large of rereeling machine interior
On, around the silk sheet, the infrared heating device that wavelength is the 2-3.5 micron being set, infrared heating device is 5-30cm from the distance of silk sheet, power is 2kW, to greatly
On a silk sheet carry out drying processing;
B. in the rereeling machine compartment, temperature maintains 32-36 ℃, and humidity maintains 42-50%, other conditions (speed of a motor vehicle, little
Silk sheet regain, vacuum are to humidity etc.) identical with conventional drying, in the rereeling machine compartment arbitrary greatly
While stopping operating, infrared heating device is stopped heating, and is large
Automatically resume work again after running;
C. with rereeling machine compartment relative humidity regulation and control infrared heating device, when compartment relative humidity lower than 42% the time, the infrared heating device stopped heating, higher than 50% the time, infrared heating device starts heating when compartment relative humidity.
D. when large
On a silk sheet rereeling complete after, the silk sheet is taken out the rereeling machine compartment, complete the drying work of a sheet.
, by detecting, obtain performance such as the following table of a sheet.Show by energy consumption table instrumentation, with conventional drying, compare, adopt the energy consumption of the dry silk of the rereeling sheet of this technique to descend more than 30%.
The foregoing is only specific embodiments of the invention, but architectural feature of the present invention is not limited to this, any those skilled in the art is in the field of the invention, and the variation of doing or modification all are encompassed among the scope of the claims of the present invention.
Claims (1)
1. the drying means of a re-reeled silk sheet is characterized in that described method comprises:
A. silk sheet to be dried is wound on the large of rereeling machine interior
On, around the silk sheet, infrared heating device being set, the infra-red drying device is 5-30cm from the distance of silk sheet, and infrared heating device comprises infrared heating pipe and temperature, Humidity Detection control device, and the wavelength of infrared heating pipe is the 2-15 micron, and power is 0.5-2kW, to greatly
On a silk sheet carry out drying processing;
B. in the rereeling machine compartment, temperature maintains 32-36 ℃, and humidity maintains 42-50%, certain in the rereeling machine compartment
While stopping operating, close should be large
Infrared heating device, large
Open again corresponding infrared heating device after running;
C. with rereeling machine compartment relative humidity or temperature adjusting infra-red drying device, when rereeling machine compartment relative humidity lower than 42-45% or relative temperature during higher than 36 ℃, the infrared heating device stopped heating; Higher than 48-50% or relative temperature during lower than 32 ℃, infrared heating device starts heating when compartment relative humidity; , lower than 42-45%, under the extreme condition of simultaneous temperature lower than 32 degree, adopt temperature adjusting method in rereeling machine compartment relative humidity; , higher than 48-50%, under the extreme condition of simultaneous temperature higher than 36 degree, adopt the humidity regulation method when rereeling machine compartment relative humidity;
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CN105546938A (en) * | 2015-12-31 | 2016-05-04 | 浙江理工大学 | Method for preventing raw silk damage through infrared drying |
CN107062811A (en) * | 2017-04-19 | 2017-08-18 | 潜山县龙华茧丝有限公司 | A kind of drying means of silk silk piece |
CN106950148A (en) * | 2017-05-05 | 2017-07-14 | 张明权 | A kind of method of quick detection material moisture content |
CN112709028A (en) * | 2019-10-24 | 2021-04-27 | 浙江理工大学 | Small tool to unreel silk spooling drying device and method |
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CN1074495A (en) * | 1992-11-20 | 1993-07-21 | 邛崃县缫丝厂 | Wet process for compounding core yarn |
JP3008803B2 (en) * | 1995-03-16 | 2000-02-14 | 株式会社大林組 | Jointing method of vertical joint in underground continuous wall |
CN201358369Y (en) * | 2009-01-24 | 2009-12-09 | 南京大华特种带织造有限公司 | Dyeing and finishing device |
CN101984156A (en) * | 2010-12-08 | 2011-03-09 | 四川省丝绸科学研究院 | Novel energy-conservation silk drying system of automatic silk reeling machine |
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Publication number | Priority date | Publication date | Assignee | Title |
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JPH038803A (en) * | 1989-05-30 | 1991-01-16 | Dainippon Sanshikai | Production of uniform conjugate raw silk yarn |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1074495A (en) * | 1992-11-20 | 1993-07-21 | 邛崃县缫丝厂 | Wet process for compounding core yarn |
JP3008803B2 (en) * | 1995-03-16 | 2000-02-14 | 株式会社大林組 | Jointing method of vertical joint in underground continuous wall |
CN201358369Y (en) * | 2009-01-24 | 2009-12-09 | 南京大华特种带织造有限公司 | Dyeing and finishing device |
CN101984156A (en) * | 2010-12-08 | 2011-03-09 | 四川省丝绸科学研究院 | Novel energy-conservation silk drying system of automatic silk reeling machine |
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Application publication date: 20111228 Assignee: Hangzhou Textile Machinery Group Co Ltd Assignor: Zhejiang Sci-Tech University Contract record no.: 2018330000039 Denomination of invention: Drying method for re-reeled silk sheet Granted publication date: 20131113 License type: Common License Record date: 20180420 |
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