CN102294990B - Automatic flushing machine for whole vehicle of engineering vehicle - Google Patents

Automatic flushing machine for whole vehicle of engineering vehicle Download PDF

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Publication number
CN102294990B
CN102294990B CN 201110138140 CN201110138140A CN102294990B CN 102294990 B CN102294990 B CN 102294990B CN 201110138140 CN201110138140 CN 201110138140 CN 201110138140 A CN201110138140 A CN 201110138140A CN 102294990 B CN102294990 B CN 102294990B
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frame
vehicle
flushing
flushing pipe
wheel
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CN102294990A (en
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曾志乾
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Wuhan Ruili Intelligent Equipment Co ltd
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WUHAN RINSEN TECHNOLOGY DEVELOPMENT Co Ltd
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Abstract

The invention relates to an automatic flushing machine for the whole vehicle of an engineering vehicle, comprising a rack, a slurry collecting pool, a water tank, a clear water pool and a sensing control system, wherein the clear water pool and the water tank are both mated with a high-pressure water pump; the flushing bed of the rack is at least provided with two sets of parallel roller groups; the left side or the right side of the rack is at least provided with a motor which drives the roller to rotate; the periphery of the rack is provided with a wheel flushing pipeline; the wheel flushing pipeline is communicated with the high-pressure water pump mated with the water tank; at least two groups of infrared optical gratings are arranged above the rack; and each group of infrared optical grating comprises a transmitting terminal and a sensing terminal on two sides of the flushing bed. The automatic flushing machine for the whole vehicle of the engineering vehicle is durable in use, pollution on roads by the construction field is drastically reduced, and city human environment is improved.

Description

A kind of automatic flushing machine for whole vehicle of engineering vehicle
Technical field
The present invention relates to a kind of automatic flushing machine for whole vehicle of engineering vehicle, concrete being used for carried out automated development to wheel and the vehicle body of construction vehicle.
Background technology
Along with the development of Urban Large scale and the raising of living standards of the people, brought up the flourishing as never before of construction market, rise sheer from level ground in a large amount of building ground, and many cities are just as a large building site.A large amount of rubbish, noise, silt and the grieshoch that the building ground produces causes gross pollution to road, building, air, human settlement and the city image in city.Therefore the end of the nineties Ministry of Construction and various places government corresponding appearances " building engineering civilized construction administrative provisions " all.The building ground is taked to arrange the measures such as enclosure wall, gangway road hardening, vehicle flushing, building body closure construction, effectively improved the pollution of building ground to city environment.
The facility that wash trough (pond), water blast gun must be set according to building ground, various places " building engineering civilized construction administrative provisions " washes the vehicle that passes in and out.Existing flushing facility mostly adopts artificial flushing, and flush time is longer, washes not thoroughly, and the attention of its effect and flushing personnel and vehicle drivers has significant relation.The flushing personnel think little of then washing not thorough; Flush time is long, directly affects again driver's conveying efficiency, causes the driver to walk around flushing, causes the flushing facility to become ornaments.Because present washing equipment floor area is large, corresponding washing equipment can't be installed in narrow and small building site, many workyards, and existing washing equipment do not reclaim flushing, directly discharges, and water utilization rate is low.
The device that some vehicle auto-flushings are also arranged in the market, but generally all be that vehicle body or wheel are washed separately, the device that has once in a while some to wash simultaneously wheel and vehicle body, but the problem that exists is: flush time is long, efficient is low, water consumption is large, and flushing is not thorough.
Summary of the invention
The invention provides a kind of automatic flushing machine for whole vehicle of engineering vehicle, solved the above-mentioned shortcoming of existing motor flusher.
Realize that the technical scheme that above-mentioned purpose of the present invention adopts is:
A kind of automatic flushing machine for whole vehicle of engineering vehicle, comprise frame, the slurry collecting pond, water tank, clear water reserviors and sensing and controlling system, clear water reserviors and water tank be the supporting high-pressure hydraulic pump that is provided with all, two cover cylinder group placed side by side are installed on the scouring table of frame at least, every cover cylinder group forms by two that are parallel to each other and the form a line cylinders of laterally placing, two cover cylinder group placed side by side at least correspondence are provided with a pressure sensor, pressure sensor is installed on wherein between two cylinders of a cover cylinder group, the left side of frame or right side are equipped with the motor that a head roll rotates at least, the periphery of frame is equipped with the wheel flushing pipe, the wheel flushing pipe with and the supporting high-pressure hydraulic pump of water tank be communicated with, the wheel flushing pipe is provided with the high-pressure rotary flooding nozzle, the both sides of scouring table are provided with vertical vehicle body flushing pipe, the vehicle body flushing pipe with and the supporting high-pressure hydraulic pump of clear water reserviors be communicated with, vertical several duckbill flooding nozzles that is provided with of vehicle body flushing pipe, the top of frame is equipped with two groups of echelettes at least, every group of echelette includes transmitting terminal and the induction end that is installed on respectively the scouring table both sides, echelette is 1.2m~1.8m apart from the height of frame, sensing and controlling system is positioned at a side of frame, at least comprise PLC control unit and photoelectric sensing controller, the PLC control unit is provided with signal wire (SW) respectively and between every group of echelette and the pressure sensor, one side of frame is provided with the automatic mud removing machine of scraper-type, and the automatic mud removing machine is communicated with the bottom in slurry collecting pond.
Two cover cylinder group side by side are comprised of two turning cylinders that are parallel to each other and four cylinders being installed on the turning cylinder, be provided with reductor between motor and the cylinder, reductor and wherein between turning cylinder and be equipped with chain gearing between adjacent two turning cylinders; The identical cylinder group of quadruplet is installed on the scouring table, and the quadruplet cylinder group is divided and is set to two rows, and two cylinder sizes of every cover cylinder group are identical; The bottom of frame is bracing frame, and the both sides of frame are service platform, and the vehicle body flushing pipe is positioned on the service platform, and the wheel flushing pipe lays respectively on the service platform of the frame left and right sides and the rear and front end of the bracing frame of frame lower; Vehicle body flushing pipe on the service platform of frame both sides is symmetrical, include the transverse tube on top and two vertical tubes of bottom, the duckbill flooding nozzle is uniformly distributed in the top of vertical tube, the transmitting terminal of every group of echelette and induction end are installed on respectively on two symmetrical vertical tubes of frame both sides, two groups of echelettes are positioned on the different vertical tubes, and echelette is 1.5m apart from the height of frame; The high-pressure rotary flooding nozzle comprises at least with spherical shower nozzle, the nut of water conservancy diversion rotor and is fixedly mounted on base on the flushing pipe, and spiro cap is contained on the base, and spherical shower nozzle is positioned at nut; The water outlet of duckbill flooding nozzle is duckbill, is provided with the injecting flow guiding groove that radially distributes in the water outlet; All be provided with successively from inside to outside crashproof steelframe and mudwing on the service platform of frame both sides, the wheel flushing pipe is between crashproof steelframe and mudwing, the vehicle body flushing pipe is positioned at the outside of mudwing, the flat board of mudwing for erectting, identical with the width of equipment rack, sensing and controlling system is installed on the mudwing; Being provided with successively between water tank and the slurry collecting pond can be with the filtering net that recycles behind the sewage water filtration with every the pond plate, both are communicated with by filtering net, there is the gap every the bottom of pond plate and the bottom in slurry collecting pond, the slurry collecting pond is shape with wide top and narrow bottom, its sidewall is swash plate, and clear water reserviors are positioned at the top of water tank; The high-pressure hydraulic pump of the supporting setting of clear water reserviors is the high-pressure plunger pump group.
Automatic flushing machine for whole vehicle of engineering vehicle provided by the invention, when vehicle enters scouring table, headstock touches first group of echelette, echelette with signal feedback to sensing and controlling system, vehicle moves on, when the front-wheel of vehicle is positioned on the cylinder group, vehicle stop advances, this moment, pressure sensor was subject to the pressure of automobile, signal feedback to sensing and controlling system, after the PLC control unit in the sensing and controlling system receives above-mentioned two groups of signals, is started the high-pressure plunger pump group, spray in the duckbill flooding nozzle of clear water from the vehicle body flushing pipe of frame both sides, vehicle body is washed.The PLC control unit will and drive with the supporting high-pressure hydraulic pump of water tank simultaneously the motor that cylinder rotates and open, the rotation of drum having motor car wheel, the fan-shaped water column of the high-pressure rotary flooding nozzle ejection rotation on the wheel flushing pipe that is provided with around the scouring table is to washing at the bottom of front-wheel and the car.After front-wheel flushing was complete, vehicle moved on, and when trailing wheel was positioned on the cylinder group, vehicle stop advanced, trailing wheel according to the backwashing manner identical with front-wheel be rinsed complete after, vehicle continues to move ahead.In the process that wheel is washed, the vehicle body flushing pipe keeps the flushing state always, until the tailstock touches second group of echelette when leaving scouring table, this moment, the high-pressure plunger pump group was out of service, and the vehicle body flushing pipe stops flushing.So far, finish flushing to whole vehicle.
Automatic flushing machine for whole vehicle of engineering vehicle provided by the invention, wheel flushing and vehicle body flushing are split up into two independent cover systems, carry out synchronously, finish simultaneously the flushing to wheel and vehicle body, and flushing speed is fast.When wheel is washed, the rotation of drum having motor car wheel, the high-pressure rotary flooding nozzle is rinsed fast speed at the bottom of wheel and the car well from the fan-shaped water column of four direction ejection rotation simultaneously; When vehicle body is washed, the duckbill flooding nozzle ejects fan-shaped water jets under high pressure, fast speed is rinsed vehicle body well, the water of vehicle body flushing loss replenishes by tap water, sewage after the flushing flows directly in the slurry collecting pond, net filtration is laggard after filtration enters in the water tank to recycle, so the full car automatic developing machine of this project vehicle, and flush time is short, flush efficiency is high, flushing is thorough.
Description of drawings
Fig. 1 is the integral structure scheme drawing of automatic flushing machine for whole vehicle of engineering vehicle provided by the invention;
Fig. 2 is the birds-eye view of automatic flushing machine for whole vehicle of engineering vehicle provided by the invention;
Fig. 3 is the lateral plan of automatic flushing machine for whole vehicle of engineering vehicle provided by the invention;
Fig. 4 is the structural representation of high-pressure rotary flooding nozzle;
Fig. 5 is the structural representation of duckbill flooding nozzle;
Among the figure, 1-scouring table, 2-clear water reserviors, the 3-water tank, 4-slurry collecting pond, 5-bracing frame, the 6-high-pressure hydraulic pump, 7-high-pressure plunger pump group, 8-cylinder, the 9-pressure sensor, 10-ratchet holdback, 11-reductor, the 12-turning cylinder, 13-wheel flushing pipe, 14-high-pressure rotary flooding nozzle, 15-vehicle body flushing pipe, 16-transverse tube, 17-vertical tube, 18-duckbill flooding nozzle, 19-echelette, 20-sensing and controlling system, the 21-service platform, 22-crash barrier, 23-mudwing, 24-automatic mud removing machine, 25-base, the spherical shower nozzle of 26-, 27-water conservancy diversion rotor, 28-nut, 29-injecting flow guiding groove.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is done detailed specific description.
The integral structure of automatic flushing machine for whole vehicle of engineering vehicle provided by the invention as shown in Figure 1, frame is cuboid, the top of frame is scouring table 1, the bottom is bracing frame 5, scouring table 1 is positioned at 4 tops, slurry collecting pond, frame adopts steel welding to be connected into truss structure.Water tank 3 and slurry collecting pond 4 are connected as a single entity, and are provided with successively filtering net between the two and every the pond plate, and are communicated with by filtering net, and the height every 4 bottoms, distance from bottom slurry collecting pond of pond plate is 20cm, and slurry collecting pond 4 is shape with wide top and narrow bottom, and its sidewall is swash plate.The bottom in slurry collecting pond 4 is the inclined-plane, the water tank 3 supporting high-pressure hydraulic pumps 6 that are equipped with.Clear water reserviors 2 are positioned at the top of water tank 3, are provided with high-pressure plunger pump group 7 in the clear water reserviors 2.
Two cover cylinder group placed side by side are installed on the scouring table 1 at least, as shown in Figure 2, every cover cylinder group forms by two that are parallel to each other and the form a line cylinders of laterally placing 8, two cylinder sizes are identical, two cover cylinder group placed side by side at least correspondence are provided with a pressure sensor 9, pressure sensor is waterproof type, and pressure sensor 9 is installed on wherein between two cylinders 8 of a cover cylinder group.Two cover cylinder group side by side are comprised of two turning cylinders that are parallel to each other 12 and four cylinders being installed on the turning cylinder, and anti-skidding steel bar is installed on the surface of cylinder.The quadruplet cylinder group is installed on the scouring table in the present embodiment, and the quadruplet cylinder group is divided and is set to two rows.The left side of scouring table 1 is equipped with the motor that a head roll 8 rotates, be provided with reductor 11 between motor and the cylinder 8, reductor 11 and wherein between turning cylinder and be equipped with chain gearing between adjacent two turning cylinders, be equipped with ratchet holdback 10 on the turning cylinder 12, ratchet holdback 10 is installed between two cylinders on the turning cylinder 12.
The both sides of frame are service platform 21, on the service platform 21 of the frame left and right sides and the rear and front end of the bracing frame 5 of frame lower is equipped with the wheel flushing pipe 13 that is communicated with high-pressure hydraulic pump 6, be evenly distributed with high-pressure rotary flooding nozzle 14 on the wheel flushing pipe 13, high-pressure rotary flooding nozzle 14 is all towards the center of scouring table 1.The wheel flushing pipe 13 that is positioned on the service platform 21 is door type, and the wheel flushing pipe 13 that is positioned at bracing frame 5 is straight tube.
The structure of high-pressure rotary flooding nozzle 14 comprises spherical shower nozzle 26, the nut 28 with water conservancy diversion rotor 27 and is fixedly mounted on base 25 on the wheel flushing pipe 13 that nut 28 is sleeved on the base 25 as shown in Figure 4, and spherical shower nozzle 26 is positioned at nut 28.
All be provided with successively from inside to outside crash barrier 22 and mudwing 23 on the service platform 21, wheel flushing pipe 13 is between crash barrier 22 and mudwing 23, and mudwing 23 is for the flat board of setting, and is identical with the width of frame.The outside of mudwing 23 all is equipped with the vehicle body flushing pipe 15 of setting, vehicle body flushing pipe 15 is fixed on the service platform of frame both sides and with high-pressure plunger pump group 7 and is communicated with, vehicle body flushing pipe 15 is comprised of the transverse tube 16 on top and two vertical tubes 17 of bottom, two vertical tubes 17 lay respectively on the rear and front end of service platform 21, as shown in Figure 3, the top of every vertical tube 17 evenly is equipped with 6 duckbill flooding nozzles 18.The vehicle body flushing pipe 15 of the frame left and right sides is symmetrical, two groups of echelettes 19 are installed on the vertical tube 17, the transmitting terminal of every group of echelette 19 and receiving end lay respectively on two symmetrical vertical tubes of frame both sides, two groups of echelettes 19 are installed on respectively on the vertical tube 17 of rear and front end of service platform 21, echelette 19 is 1.2m~1.8m apart from the height of frame, adopts optimum height 1.5m in the present embodiment.
The structure of duckbill flooding nozzle 18 as shown in Figure 5, its water outlet is duckbill, is provided with the injecting flow guiding groove 29 that radially distributes in the water outlet.
On the mudwing 23 in frame left side sensing and controlling system 20 is installed, comprise PLC control unit, photoelectric sensing controller, indicator lamp and voice suggestion electric elements, the PLC control unit is equipped with signal wire (SW) simultaneously and between motor, high-pressure hydraulic pump, high-pressure plunger pump group, two groups of echelette sensors and the pressure sensor.
The frame right side is equipped with the automatic mud removing machine 24 that is communicated with 4 bottoms, slurry collecting pond, automatic mud removing machine 24 comprise driving engine, sand pump, scraper plate and be located at scraper plate and driving engine between chain gearing, scraper plate is installed on the end that sand pump is communicated with 4 bottoms, slurry collecting pond, and the other end of sand pump leads to outside the pond.
Wheel automatic flushing device provided by the invention washes a heavy concrete-agitating vehicle, it can be rinsed well in 60 seconds, and water consumption is 11 liters only, and flush efficiency significantly improves, and significantly reduces with hourly water consumption.
Automatic flushing machine for whole vehicle of engineering vehicle provided by the invention, wheel flushing and vehicle body flushing are split up into two independent cover systems, carry out synchronously, finish simultaneously the flushing to wheel and vehicle body, and flushing speed is fast.When wheel is washed, the rotation of drum having motor car wheel, the high-pressure rotary flooding nozzle is from the fan-shaped water column of four direction ejection rotation, not only increased the flushing area, and improved backwash rate, wheel is in slew mode in flushing process, so the mud on the wheel is subject to the effect of impulse force and the centnifugal force of water simultaneously, so can wash down in a short period of time at the bottom of wheel and the car; When vehicle body was washed, the duckbill flooding nozzle ejected fan-shaped water jets under high pressure, and fast speed is rinsed vehicle body well, so the full car automatic developing machine of this project vehicle, and flush time is short, flush efficiency is high, flushing is thorough.Replenished by tap water after the consumption of vehicle body wash water, waste water after vehicle body flushing and wheel wash flows directly in the slurry collecting pond under the scouring table, net filtration is laggard after filtration enters in the water tank to recycle, water consumption is low, can accelerate the precipitation of mud in the sewage every the swash plate of pond plate and slurry collecting pond sidewall.Mud in the slurry collecting pond is accumulated in the bottom, when mud runs up to a certain degree, opens the driving engine of automatic mud removing machine, the mud at the bottom of the slurry collecting pond can be extracted out, and is time saving and energy saving.The crash barrier that service platform is provided with can protect flushing pipe not to be subjected to the accidental impact of vehicle; mud when mudwing can prevent from washing vehicle and addle are spattered to the external world; ratchet holdback on the turning cylinder of cylinder can prevent the improper rotation of cylinder; so automatic flushing machine for whole vehicle of engineering vehicle safety and environmental protection provided by the invention; durable in use; significantly reduce the building ground to the pollution of road, improve human settlement environment in city.

Claims (9)

1. automatic flushing machine for whole vehicle of engineering vehicle, at least comprise frame, the slurry collecting pond, water tank, clear water reserviors and sensing and controlling system, clear water reserviors and water tank be the supporting high-pressure hydraulic pump that is provided with all, it is characterized in that: two cover cylinder group placed side by side are installed on the scouring table of frame at least, every cover cylinder group forms by two that are parallel to each other and the form a line cylinders of laterally placing, two cover cylinder group placed side by side at least correspondence are provided with a pressure sensor, pressure sensor is installed on wherein between two cylinders of a cover cylinder group, the left side of frame or right side are equipped with the motor that a head roll rotates at least, the periphery of frame is equipped with the wheel flushing pipe, the wheel flushing pipe with and the supporting high-pressure hydraulic pump of water tank be communicated with, the wheel flushing pipe is provided with the high-pressure rotary flooding nozzle, the both sides of scouring table are provided with vertical vehicle body flushing pipe, the vehicle body flushing pipe with and the supporting high-pressure hydraulic pump of clear water reserviors be communicated with, vertical several duckbill flooding nozzles that is provided with of vehicle body flushing pipe, the top of frame is equipped with two groups of echelettes at least, every group of echelette includes transmitting terminal and the induction end that is installed on respectively the scouring table both sides, echelette is 1.2m~1.8m apart from the height of frame, sensing and controlling system is positioned at a side of frame, at least comprise PLC control unit and photoelectric sensing controller, the PLC control unit is provided with signal wire (SW) respectively and between every group of echelette and the pressure sensor, one side of frame is provided with the automatic mud removing machine of scraper-type, and the automatic mud removing machine is communicated with the bottom in slurry collecting pond; The slurry collecting pond is positioned at the below of scouring table, being provided with successively between water tank and the slurry collecting pond can be with the filtering net that recycles behind the sewage water filtration with every the pond plate, both are communicated with by filtering net, there is the gap every the bottom of pond plate and the bottom in slurry collecting pond, the slurry collecting pond is shape with wide top and narrow bottom, its sidewall is swash plate, and clear water reserviors are positioned at the top of water tank.
2. automatic flushing machine for whole vehicle of engineering vehicle according to claim 1, it is characterized in that: two cover cylinder group side by side are comprised of two turning cylinders that are parallel to each other and four cylinders being installed on the turning cylinder, be provided with reductor between motor and the cylinder, reductor and wherein between turning cylinder and be equipped with chain gearing between adjacent two turning cylinders.
3. automatic flushing machine for whole vehicle of engineering vehicle according to claim 1 and 2 is characterized in that: the identical cylinder group of quadruplet is installed on the scouring table, and the quadruplet cylinder group is divided and is set to two rows, and two cylinder sizes of every cover cylinder group are identical.
4. automatic flushing machine for whole vehicle of engineering vehicle according to claim 1, it is characterized in that: the bottom of frame is bracing frame, the both sides of frame are service platform, the vehicle body flushing pipe is positioned on the service platform, and the wheel flushing pipe lays respectively on the service platform of the frame left and right sides and the rear and front end of the bracing frame of frame lower.
5. according to claim 1 or 4 described automatic flushing machine for whole vehicle of engineering vehicles, it is characterized in that: the vehicle body flushing pipe on the service platform of frame both sides is symmetrical, include the transverse tube on top and two vertical tubes of bottom, the duckbill flooding nozzle is uniformly distributed in the top of vertical tube, the transmitting terminal of every group of echelette and induction end are installed on respectively on two symmetrical vertical tubes of frame both sides, two groups of echelettes are positioned on the different vertical tubes, and echelette is 1.5m apart from the height of frame.
6. automatic flushing machine for whole vehicle of engineering vehicle according to claim 1, it is characterized in that: the high-pressure rotary flooding nozzle comprises at least with spherical shower nozzle, the nut of water conservancy diversion rotor and is fixedly mounted on base on the flushing pipe, spiro cap is contained on the base, and spherical shower nozzle is positioned at nut.
7. automatic flushing machine for whole vehicle of engineering vehicle according to claim 1, it is characterized in that: the water outlet of duckbill flooding nozzle is duckbill, is provided with the injecting flow guiding groove that radially distributes in the water outlet.
8. automatic flushing machine for whole vehicle of engineering vehicle according to claim 1, it is characterized in that: all be provided with successively from inside to outside crashproof steelframe and mudwing on the service platform of frame both sides, the wheel flushing pipe is between crashproof steelframe and mudwing, the vehicle body flushing pipe is positioned at the outside of mudwing, the flat board of mudwing for erectting, identical with the width of equipment rack, sensing and controlling system is installed on the mudwing.
9. automatic flushing machine for whole vehicle of engineering vehicle according to claim 1, it is characterized in that: the high-pressure hydraulic pump of the supporting setting of clear water reserviors is the high-pressure plunger pump group.
CN 201110138140 2011-05-26 2011-05-26 Automatic flushing machine for whole vehicle of engineering vehicle Active CN102294990B (en)

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CN104690027A (en) * 2015-04-07 2015-06-10 江西铜业股份有限公司 Automatic cleaning device and method for engineering vehicle carriage floor
CN104859598B (en) * 2015-05-13 2017-11-07 安徽国防科技职业学院 The intelligent controller and its control method of a kind of automatic car washing system
CN108407768B (en) * 2018-04-05 2024-02-06 新疆安得伟业建筑安装工程有限公司 Cleaning device for wheels of construction waste transport vehicle
US10889943B2 (en) * 2018-08-24 2021-01-12 Caterpillar Paving Products Inc. System and method for operating a paving machine
CN110199832A (en) * 2019-05-30 2019-09-06 广西农业职业技术学院 A kind of Intelligent spray irrigation control system and control method
CN115288496B (en) * 2022-08-03 2023-10-20 爱绿城环保科技有限公司 Store house refuse incinerator slag's storage workshop

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Address after: 430090 Hubei province Wuhan Hannan Shamao Street happiness Industrial Park transport vehicle automatic washing machine production project is an office building 1-5 layer

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Address before: 430050 room 2, building 2-1001, Fenghuang 3, Yangxin Road, Wuhan Road, Hanyang District, Hubei

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Denomination of invention: Automatic flushing machine for whole vehicle of engineering vehicle

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Denomination of invention: A fully automatic washing machine for engineering vehicles

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