CN102294568A - Process for repairing breakage of rotary kiln tyre/roller - Google Patents
Process for repairing breakage of rotary kiln tyre/roller Download PDFInfo
- Publication number
- CN102294568A CN102294568A CN201110109438XA CN201110109438A CN102294568A CN 102294568 A CN102294568 A CN 102294568A CN 201110109438X A CN201110109438X A CN 201110109438XA CN 201110109438 A CN201110109438 A CN 201110109438A CN 102294568 A CN102294568 A CN 102294568A
- Authority
- CN
- China
- Prior art keywords
- welding wire
- rotary kiln
- cut
- deposited
- carrying roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000007704 transition Effects 0.000 claims abstract description 16
- 238000005520 cutting process Methods 0.000 claims abstract description 7
- 238000005498 polishing Methods 0.000 claims abstract description 6
- 238000000227 grinding Methods 0.000 claims abstract description 5
- 238000003466 welding Methods 0.000 claims description 43
- 239000000463 material Substances 0.000 claims description 28
- 208000037656 Respiratory Sounds Diseases 0.000 claims description 24
- 239000003513 alkali Substances 0.000 claims description 18
- 230000007935 neutral effect Effects 0.000 claims description 18
- 239000002253 acid Substances 0.000 claims description 17
- 238000009418 renovation Methods 0.000 claims description 14
- 229910000734 martensite Inorganic materials 0.000 claims description 12
- 239000011230 binding agent Substances 0.000 claims description 11
- 229910052799 carbon Inorganic materials 0.000 claims description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 239000011248 coating agent Substances 0.000 claims description 9
- 238000000576 coating method Methods 0.000 claims description 9
- 230000001590 oxidative effect Effects 0.000 claims description 9
- 239000002893 slag Substances 0.000 claims description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 8
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 8
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 7
- 229910052698 phosphorus Inorganic materials 0.000 claims description 7
- 239000011574 phosphorus Substances 0.000 claims description 7
- 229910001566 austenite Inorganic materials 0.000 claims description 6
- 229910001562 pearlite Inorganic materials 0.000 claims description 6
- 239000011651 chromium Substances 0.000 claims description 5
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 claims description 4
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 claims description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 claims description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 4
- 229910052796 boron Inorganic materials 0.000 claims description 4
- 229910052804 chromium Inorganic materials 0.000 claims description 4
- 229910052742 iron Inorganic materials 0.000 claims description 4
- 229910052759 nickel Inorganic materials 0.000 claims description 4
- 229910052760 oxygen Inorganic materials 0.000 claims description 4
- 239000001301 oxygen Substances 0.000 claims description 4
- 229910052710 silicon Inorganic materials 0.000 claims description 4
- 239000010703 silicon Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 229910000859 α-Fe Inorganic materials 0.000 claims description 3
- 206010011376 Crepitations Diseases 0.000 claims description 2
- 238000005516 engineering process Methods 0.000 abstract description 10
- 238000004134 energy conservation Methods 0.000 abstract description 2
- 238000000151 deposition Methods 0.000 abstract 1
- 229910052751 metal Inorganic materials 0.000 description 5
- 239000002184 metal Substances 0.000 description 5
- GUWKQWHKSFBVAC-UHFFFAOYSA-N [C].[Au] Chemical compound [C].[Au] GUWKQWHKSFBVAC-UHFFFAOYSA-N 0.000 description 2
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 239000011449 brick Substances 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 238000010790 dilution Methods 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000011159 matrix material Substances 0.000 description 2
- DQMUQFUTDWISTM-UHFFFAOYSA-N O.[O-2].[Fe+2].[Fe+2].[O-2] Chemical compound O.[O-2].[Fe+2].[Fe+2].[O-2] DQMUQFUTDWISTM-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 238000005253 cladding Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000002153 concerted effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 239000003337 fertilizer Substances 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 210000001503 joint Anatomy 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Landscapes
- Nonmetallic Welding Materials (AREA)
Abstract
Description
C | Cr | B | Si | P |
<0.5 | 12 | 0.5-2.0 | 2.4-4.5 | Surplus |
C | B | Si | Fe | Ni |
≤0.1 | 1.0-2.0 | 3.0-4.0 | ≤1.5 | Surplus |
C | Ni | Cr | B+Si | Fe |
0.4-0.6 | 35 | 8-12 | 6-8 | Surplus |
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110109438XA CN102294568B (en) | 2011-04-27 | 2011-04-27 | Process for repairing breakage of rotary kiln tyre/roller |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201110109438XA CN102294568B (en) | 2011-04-27 | 2011-04-27 | Process for repairing breakage of rotary kiln tyre/roller |
Publications (2)
Publication Number | Publication Date |
---|---|
CN102294568A true CN102294568A (en) | 2011-12-28 |
CN102294568B CN102294568B (en) | 2013-11-20 |
Family
ID=45355371
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201110109438XA Active CN102294568B (en) | 2011-04-27 | 2011-04-27 | Process for repairing breakage of rotary kiln tyre/roller |
Country Status (1)
Country | Link |
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CN (1) | CN102294568B (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102873498A (en) * | 2012-10-16 | 2013-01-16 | 武汉开明高新科技有限公司 | Crack restoring process of ball mill slide sliding shoe and connection thereof with barrel |
CN102922215A (en) * | 2012-11-23 | 2013-02-13 | 水文文 | Repairing process and repairing tool for excircle crack conquassation of tires and carrier rollers of rotary kiln |
CN103192226A (en) * | 2013-04-22 | 2013-07-10 | 潍柴动力(潍坊)再制造有限公司 | Method for remedying water-eroded defects on finished surface of engine cylinder block |
CN103223568A (en) * | 2012-01-30 | 2013-07-31 | 宝山钢铁股份有限公司 | Boss back abrasion repair method for bending roll of heavy plate mill |
CN110091119A (en) * | 2019-06-10 | 2019-08-06 | 湖北开明高新科技有限公司 | A kind of 600 tons of stand motor rotor shaft fracture recovery techniques |
CN110125610A (en) * | 2019-06-10 | 2019-08-16 | 湖北开明高新科技有限公司 | A kind of steel ladle trunnion of converter bearing position abrasion reconstructing and repairing process |
CN110158079A (en) * | 2019-06-03 | 2019-08-23 | 湖北开明高新科技有限公司 | The single-tooth roller of crusher breaks tooth and spindle abrasion renovation technique |
CN112872706A (en) * | 2021-01-13 | 2021-06-01 | 武汉彤烨科技有限公司 | Rotary kiln riding wheel and wheel belt damage repairing method |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0008030A1 (en) * | 1978-08-11 | 1980-02-20 | Veitscher Magnesitwerke-Actien-Gesellschaft | Process for repairing the refractory lining of industrial furnaces and vessels used at high temperatures |
US5792393A (en) * | 1997-03-25 | 1998-08-11 | Atlantic Richfield Company | Method of repairing hot refractory linings in high-temperature vessels |
JP2003114090A (en) * | 2001-10-05 | 2003-04-18 | Shinagawa Refract Co Ltd | Cement rotary kiln and repair method therefor |
JP2007107812A (en) * | 2005-10-13 | 2007-04-26 | Hitachi Ltd | Kiln repairing method |
CN101691965A (en) * | 2009-10-16 | 2010-04-07 | 中国铝业股份有限公司 | Method for maintaining rotary kiln structural parts |
CN201488533U (en) * | 2009-08-24 | 2010-05-26 | 范立国 | Rotary kiln carrier roller |
CN201493645U (en) * | 2009-05-14 | 2010-06-02 | 交城义望铁合金有限责任公司 | Online repair device of rotary kiln roller |
-
2011
- 2011-04-27 CN CN201110109438XA patent/CN102294568B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0008030A1 (en) * | 1978-08-11 | 1980-02-20 | Veitscher Magnesitwerke-Actien-Gesellschaft | Process for repairing the refractory lining of industrial furnaces and vessels used at high temperatures |
US5792393A (en) * | 1997-03-25 | 1998-08-11 | Atlantic Richfield Company | Method of repairing hot refractory linings in high-temperature vessels |
JP2003114090A (en) * | 2001-10-05 | 2003-04-18 | Shinagawa Refract Co Ltd | Cement rotary kiln and repair method therefor |
JP2007107812A (en) * | 2005-10-13 | 2007-04-26 | Hitachi Ltd | Kiln repairing method |
CN201493645U (en) * | 2009-05-14 | 2010-06-02 | 交城义望铁合金有限责任公司 | Online repair device of rotary kiln roller |
CN201488533U (en) * | 2009-08-24 | 2010-05-26 | 范立国 | Rotary kiln carrier roller |
CN101691965A (en) * | 2009-10-16 | 2010-04-07 | 中国铝业股份有限公司 | Method for maintaining rotary kiln structural parts |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103223568A (en) * | 2012-01-30 | 2013-07-31 | 宝山钢铁股份有限公司 | Boss back abrasion repair method for bending roll of heavy plate mill |
CN103223568B (en) * | 2012-01-30 | 2016-06-01 | 宝山钢铁股份有限公司 | Heavy plate mill roller boss back side method of worn |
CN102873498A (en) * | 2012-10-16 | 2013-01-16 | 武汉开明高新科技有限公司 | Crack restoring process of ball mill slide sliding shoe and connection thereof with barrel |
CN102873498B (en) * | 2012-10-16 | 2014-10-15 | 武汉开明高新科技有限公司 | Crack restoring process of ball mill slide sliding shoe and connection thereof with barrel |
CN102922215A (en) * | 2012-11-23 | 2013-02-13 | 水文文 | Repairing process and repairing tool for excircle crack conquassation of tires and carrier rollers of rotary kiln |
CN103192226A (en) * | 2013-04-22 | 2013-07-10 | 潍柴动力(潍坊)再制造有限公司 | Method for remedying water-eroded defects on finished surface of engine cylinder block |
CN103192226B (en) * | 2013-04-22 | 2015-04-15 | 潍柴动力(潍坊)再制造有限公司 | Method for remedying water-eroded defects on finished surface of engine cylinder block |
CN110158079A (en) * | 2019-06-03 | 2019-08-23 | 湖北开明高新科技有限公司 | The single-tooth roller of crusher breaks tooth and spindle abrasion renovation technique |
CN110091119A (en) * | 2019-06-10 | 2019-08-06 | 湖北开明高新科技有限公司 | A kind of 600 tons of stand motor rotor shaft fracture recovery techniques |
CN110125610A (en) * | 2019-06-10 | 2019-08-16 | 湖北开明高新科技有限公司 | A kind of steel ladle trunnion of converter bearing position abrasion reconstructing and repairing process |
CN112872706A (en) * | 2021-01-13 | 2021-06-01 | 武汉彤烨科技有限公司 | Rotary kiln riding wheel and wheel belt damage repairing method |
Also Published As
Publication number | Publication date |
---|---|
CN102294568B (en) | 2013-11-20 |
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Owner name: HUBEI KAIMING HIGH-TECH TECHNOLOGY CO., LTD. Free format text: FORMER OWNER: HIGH-TECH CO., LTD. WUHAN ENLIGHTENED Effective date: 20131014 |
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C41 | Transfer of patent application or patent right or utility model | ||
C53 | Correction of patent of invention or patent application | ||
CB03 | Change of inventor or designer information |
Inventor after: Zhang Kaiming Inventor after: Zhang Jian Inventor after: Li Gan Inventor after: Li Wei Inventor after: Wei Caihe Inventor after: Wu Zhou Inventor after: Jiang Jingdong Inventor after: Zhong Minglei Inventor after: Wu Haibo Inventor after: Zhou Suqiang Inventor before: Zhang Kaiming Inventor before: Lin Quanyi |
|
COR | Change of bibliographic data |
Free format text: CORRECT: INVENTOR; FROM: ZHANG KAIMING LIN QUANYI TO: ZHANG KAIMING LI GAN LI WEI WEI CAIHE WU ZHOU JIANG JINGDONG ZHONG MINGLEI WU HAIBO ZHOU SUQIANG ZHANG JIAN Free format text: CORRECT: ADDRESS; FROM: 430079 WUHAN, HUBEI PROVINCE TO: 436000 EZHOU, HUBEI PROVINCE |
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TA01 | Transfer of patent application right |
Effective date of registration: 20131014 Address after: 436000 Wuhan Port Industrial Zone, Ezhou Economic Development Zone, Hubei Applicant after: HUBEI KAIMING HI-TECH CO., LTD. Address before: 430079 Yang Jia Wan Road, Xiong Chu Avenue, Hongshan District, Hubei, Wuhan Applicant before: Wuhan Kaiming Hi-tech Co., Ltd. |
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C14 | Grant of patent or utility model | ||
GR01 | Patent grant | ||
PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: Process for repairing breakage of rotary kiln tyre/roller Effective date of registration: 20140918 Granted publication date: 20131120 Pledgee: Wuhan science and technology Company limited by guarantee Pledgor: HUBEI KAIMING HI-TECH CO., LTD. Registration number: 2014980000083 |
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PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
PC01 | Cancellation of the registration of the contract for pledge of patent right |
Date of cancellation: 20170320 Granted publication date: 20131120 Pledgee: Wuhan science and technology Company limited by guarantee Pledgor: HUBEI KAIMING HI-TECH CO., LTD. Registration number: 2014980000083 |