CN102288095A - Box type measurement device for slide angle of scattered material and measurement method thereof - Google Patents
Box type measurement device for slide angle of scattered material and measurement method thereof Download PDFInfo
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Abstract
本发明公开一种用于散体材料滑动角的箱式测定装置及其测定方法,属于精密测量领域,包括外部壳体、内部箱体、托板、底座与升降机构。外部壳体内部设置有可转动托板,托板的转动通过在底座与托板间设置的升降机构控制,内部箱体内设置有隔板,内部箱体放置在托板上,通过托板的转动改变内部箱体的倾角,使内部箱体内的被测散体材料产生滑动角,通过角度尺即可对被测散体材料的休止角进行测量。本发明快捷实用、可直接读取滑动角度数,结构简单,经济实用。本发明操作简便,可同时进行水平调节,倾斜角度调节,角度测量的工作;可实现多速度,多角度,多模式的提升方案,十分快捷的测量散体材料的滑动角。
The invention discloses a box-type measuring device for the sliding angle of bulk materials and a measuring method thereof, which belong to the field of precision measurement and include an outer shell, an inner box, a supporting plate, a base and a lifting mechanism. There is a rotatable pallet inside the outer shell, and the rotation of the pallet is controlled by the lifting mechanism set between the base and the pallet. There is a partition in the inner box, and the inner box is placed on the pallet. Change the inclination angle of the internal box to make the measured bulk material in the internal box produce a sliding angle, and the angle of repose of the measured bulk material can be measured through the angle ruler. The invention is fast and practical, can directly read the number of sliding angles, has a simple structure, and is economical and practical. The invention is easy to operate, and can perform level adjustment, tilt angle adjustment, and angle measurement at the same time; it can realize multi-speed, multi-angle, and multi-mode lifting schemes, and can measure the sliding angle of bulk materials very quickly.
Description
技术领域 technical field
本发明涉及精密测量领域,具体来说,是一种用于散体材料滑动角的箱式测定装置及其测定方法,可用来测量散体材料滑动后产生的倾斜角(滑动角),观察散体材料流动破坏时局部与整体的运动趋势。The present invention relates to the field of precision measurement, in particular, it is a box-type measuring device for the sliding angle of bulk materials and its measuring method, which can be used to measure the inclination angle (sliding angle) produced by the sliding of bulk materials, and observe the The local and global movement trends of bulk material flow failure.
背景技术 Background technique
目前有许多散体材料天然休止角和滑动角的测量装置,其中,休止角是指在重力场中,散体材料堆积体的自由表面处于平衡的极限状态时自由表面与水平面之间的角度,其略小于滑坡开始滑动的滑动角;滑动角是任何松散物质(如土壤或岩屑)开始滑动的最小斜坡角(从水平面起量)。At present, there are many measurement devices for the natural angle of repose and sliding angle of bulk materials. Among them, the angle of repose refers to the angle between the free surface and the horizontal plane when the free surface of the accumulation of bulk materials is in the limit state of equilibrium in the gravitational field. It is slightly smaller than the slip angle at which the landslide begins to slide; the slip angle is the smallest slope angle (measured from the horizontal) at which any loose material such as soil or debris begins to slide.
如专利号为ZL20071007141.6的砂类土静态休止角测定仪与专利为ZL20092015880.4的沙丘沙休止角快速测试仪装置。但是,前者在测量散体材的滑动角时,装置整体性不强,结构暴露在外,调节倾斜角度时,角度变化非常不均匀,不方便直观掌控,且测量范围十分有限。后者在固定漏斗法测量休止角时,其他因素有一定干扰,尤其跌落冲量对结果影响较大。且目前的测量装置多为手动,不能实现非常缓慢的调节,并且无整体性强,方便快捷的读数方式。For example, the patent number is ZL20071007141.6 for the sandy soil static angle of repose measuring instrument and the patent is ZL20092015880.4 for the dune sand sand angle of repose rapid testing device. However, when the former measures the sliding angle of bulk materials, the integrity of the device is not strong, and the structure is exposed. When the inclination angle is adjusted, the angle changes are very uneven, which is inconvenient to intuitively control, and the measurement range is very limited. In the latter case, when the angle of repose is measured by the fixed funnel method, other factors interfere to a certain extent, especially the impact of the drop impulse on the result. And most of the current measuring devices are manual, which cannot be adjusted very slowly, and there is no integral, convenient and quick reading method.
发明内容 Contents of the invention
本发明的目的在于克服现有技术的不足和缺陷,提出一种用于散体材料的滑动角箱式测定装置及其测定方法。The purpose of the present invention is to overcome the deficiencies and defects of the prior art, and propose a sliding corner box measuring device for bulk materials and a measuring method thereof.
本发明一种用于散体材料滑动角的箱式测定装置,包括外部壳体、内部箱体、托板、底座与升降机构;The present invention is a box-type measuring device for the sliding angle of bulk materials, comprising an outer shell, an inner box, a pallet, a base, and a lifting mechanism;
其中,外部壳体为竖直矩形筒状结构,安装在底座上。外部壳体的一个侧面内壁安装有托板挡板,外部壳体内水平设置有托板,托板通过托板转轴轴接在托板挡板所在侧面相邻的两个侧面内壁间,托板挡板所在侧面相邻的两个侧面上至少开有一个观察口,由此可通过观察口传对外部壳体内进行观察。所述托板转轴与托板挡板所在侧面相邻的两个侧面垂直。处于水平状态的托板与托板挡板搭接,通过托板挡板对托板限位。所述托板转轴靠近与托板挡板所在侧面相对的侧面;托板上固定安装有挡板,挡板与托板垂直,且与托板挡板所在侧面平行。Wherein, the outer casing is a vertical rectangular cylindrical structure installed on the base. A supporting board baffle is installed on one side inner wall of the outer shell, and a supporting board is arranged horizontally in the outer housing. At least one observation port is opened on the two adjacent sides of the side where the board is located, so that the inside of the external casing can be observed through the observation port. The pallet rotating shaft is perpendicular to the two adjacent sides where the pallet baffle is located. The supporting plate in the horizontal state is overlapped with the supporting plate baffle, and the supporting plate is limited by the supporting plate baffle. The supporting plate rotating shaft is close to the side opposite to the side where the supporting plate baffle is located; a baffle is fixedly installed on the supporting plate, and the baffle is perpendicular to the supporting plate and parallel to the side where the supporting plate baffle is located.
所述内部箱体为底面封闭的矩形筒状结构,放置在托板上,位于挡板与支撑板所在侧面之间。内部箱体采用透明材料制成。内部箱体内底面上竖直安装有隔板A与隔板B。所述隔板A与隔板B相互平行,且均与内部箱体侧面平行。隔板A与隔板B的两竖直侧边与内部箱体相对两侧面固连。隔板A的高度大于隔板B的高度,且均小于内部箱体的高度。隔板A到支撑板所在侧面内壁的距离小于隔板B到支撑板所在外部壳体的侧面内壁的距离。The inner box is a rectangular cylindrical structure with a closed bottom, placed on the pallet, and located between the baffle plate and the side where the support plate is located. The inner box is made of transparent material. A partition A and a partition B are vertically installed on the inner bottom surface of the inner box. The partitions A and B are parallel to each other, and both are parallel to the side of the inner box. The two vertical sides of the partition A and the partition B are fixedly connected to the opposite side surfaces of the inner box body. The height of the partition A is greater than that of the partition B, and both are smaller than the height of the inner box. The distance from the partition A to the side inner wall where the support plate is located is smaller than the distance from the partition B to the side inner wall of the outer casing where the support plate is located.
所述升降机构包括托架转动轴承、电机安装座、电机、丝杠、丝杠连接架与控制器;其中,外部壳体两侧面间轴接有托架转动轴承,托架转动轴承上固定安装有电机安装座,电机安装座上安装有电机,所述电机为直线电机。丝杠的一端与丝杠连接架轴接,丝杠连接架与托板底部固连,位于挡板与支撑板所在侧面之间;丝杠的另一端与电机的输出端螺纹连接,或穿过电机的输出端以及电机安装座。底座上安装有控制器,用来控制电机工作。The lifting mechanism includes a bracket rotating bearing, a motor mounting seat, a motor, a lead screw, a lead screw connecting frame and a controller; wherein, the bracket rotating bearing is pivotally connected between the two sides of the external housing, and the bracket rotating bearing is fixedly installed There is a motor mounting seat, and a motor is installed on the motor mounting seat, and the motor is a linear motor. One end of the lead screw is connected to the lead screw connecting frame, and the lead screw connecting frame is fixedly connected to the bottom of the supporting plate, and is located between the baffle plate and the side of the support plate; the other end of the lead screw is threaded to the output end of the motor, or passes through the The output end of the motor and the motor mount. A controller is installed on the base to control the operation of the motor.
所述底座边缘处周向均匀安装有至少3个调平螺丝,通过旋钮调平螺丝的高度可保证外部壳体的水平。At least three leveling screws are evenly installed on the edge of the base in the circumferential direction, and the height of the leveling screws can ensure the level of the outer shell through the knob.
基于上述用于散体材料的滑动角箱式测定装置的测定方法,通过四个步骤来实现:Based on the measurement method of the above-mentioned sliding corner box type measurement device for bulk materials, it is realized through four steps:
步骤一:通过调平螺丝调整外部壳体底面水平;Step 1: Adjust the level of the bottom surface of the external shell through the leveling screw;
步骤二:在内部箱体内放入散体材料;Step 2: Put bulk materials in the inner box;
步骤三:改变内部箱体倾角;Step 3: Change the inclination angle of the internal box;
启动控制器,控制直线电机工作,带动丝杠直线运动,通过丝杠与丝杠连接架相配合,使托板抬起。此时内部箱体倾角发生改变,散体材料由隔板A相邻的内部箱体侧壁与隔板A间的空间中溢出,进入到隔板A与隔板B以及隔板B与隔板B相邻的内部箱体侧壁的空间中。Start the controller, control the linear motor to work, drive the lead screw to move linearly, and cooperate with the lead screw and the lead screw connecting frame to lift the supporting plate. At this time, the inclination angle of the inner box changes, and the bulk material overflows from the space between the side wall of the inner box adjacent to the partition A and the partition A, and enters into the space between the partition A and the partition B and the partition B and the partition B In the space adjacent to the side wall of the inner box.
步骤四:测量散体材料滑动角大小。Step 4: Measure the sliding angle of the bulk material.
通过角度尺,将角度尺的一侧与托板平行,另一侧与散体材料滑动后产生的倾斜面平行,读取角度尺数据。Through the angle ruler, one side of the angle ruler is parallel to the pallet, and the other side is parallel to the inclined surface generated by the sliding of the bulk material, and the data of the angle ruler is read.
本发明的优点在于:The advantages of the present invention are:
(1)本发明可同时进行水平调节,倾斜角度调节,角度测量的工作,且外部箱体采用一体化设计,可有效防止其他因素的干扰;(1) The present invention can perform horizontal adjustment, tilt angle adjustment, and angle measurement at the same time, and the external box adopts an integrated design, which can effectively prevent interference from other factors;
(2)本发明操作简便,通过在内部箱体内安装有不同高度的隔板,使托板在转动过程中,内部箱体内的被测散体材料可发生多次滑动,方便操作者在一次过程中,采取多次滑动角测量;(2) The invention is easy to operate. By installing partitions of different heights in the inner box, the bulk material to be measured in the inner box can slide multiple times during the rotation of the pallet, which is convenient for the operator in one process. In , multiple sliding angle measurements are taken;
(3)本发明通过电机的精确控制,可实现多速度,多角度,多模式的提升方案,十分快捷的测量散体材料的滑动角。(3) The present invention can realize a multi-speed, multi-angle, and multi-mode lifting scheme through the precise control of the motor, and can measure the sliding angle of bulk materials very quickly.
附图说明 Description of drawings
图1为本发明装置整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of the device of the present invention;
图2为本发明装置结构剖视图;Fig. 2 is a cross-sectional view of the device structure of the present invention;
图3为本发明装置进行实验中的结构剖视图;Fig. 3 is the structural sectional view in the experiment of device of the present invention;
图4为本发明装置中丝杠与丝杠支架的连接局部放大图;Fig. 4 is a partial enlarged view of the connection between the leading screw and the leading screw support in the device of the present invention;
图5为本发明装置中丝杠与电机的连接示意图;Fig. 5 is the connection schematic diagram of leading screw and motor in the device of the present invention;
图6为本发明测定方法流程图;Fig. 6 is a flow chart of assay method of the present invention;
图7为本发明中测量散体材料滑动角时角度尺位置示意图。Fig. 7 is a schematic diagram of the position of the angle ruler when measuring the sliding angle of the bulk material in the present invention.
图中:In the picture:
1-外部壳体 2-内部箱体 3-托板 4-底座1-Outer shell 2-Inner box 3-Pallet 4-Base
5-升降机构 6-角度尺 101-观察口 201-隔板A5-Elevating mechanism 6-Angle ruler 101-Observation port 201-Partition A
202-隔板B 301-托板转轴 302-托板挡板 303-挡板202-Separator B 301-Pallet shaft 302-Pallet baffle 303-Baffle
401-调平螺 501-托架转动轴承 502-电机安装座 503-电机401-leveling screw 501-bracket rotating bearing 502-motor mount 503-motor
504-丝杠 505-丝杠连接架 506-控制器504-Lead screw 505-Lead screw connection frame 506-Controller
具体实施方式 Detailed ways
下面将结合附图对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings.
本发明一种用于散体材料滑动角的箱式测定装置,包括外部壳体1、内部箱体2、托板3、底座4与升降机构5,如图1、图2所示。The present invention is a box-type measurement device for sliding angle of bulk materials, comprising an
其中,外部壳体1为底部封闭的矩形筒状结构,外部壳体1前方与后方的侧面上方对称开有矩形观察口101,观察口101的左侧边、右侧边以及顶边靠近所在侧面的左侧边、右侧边与顶边,且观察口101处通过透明玻璃或塑料密封,由此可通过观察口101传对外部壳体1内进行观察。外部壳体1内水平设置有与外部壳体内侧水平截面大小相等托板3,托板3通过托板转轴301轴接在外部壳体1前方与后方的侧面间,托板转轴301靠近外部壳体1的左侧面,与外部壳体1的前侧面与后侧面垂直,且位于观察口101底边所在的水平面下方。由此托板3可随托板转轴301的转动而在外部壳体1内部转动。在外部壳体1的右侧面上安装有托板挡板302,处于水平状态时的托板3与托板挡板302搭接,通过托板挡板302来对处于水平状态时的托板3限位支撑,使托板3不会继续向右转动。在上述结构中,处于水平状态的托板3与观察口101底边所在的水平面共面。托板3上安装有挡板303,挡板303与托板3垂直,且与外部壳体1的左侧边平行。Wherein, the
所述内部箱体2为矩形结构,采用透明玻璃或塑料制成,放置在托板3上,位于挡板303与内部箱体2右侧面之间。内部箱体2内竖直安装有隔板A201与隔板B202,隔板A201与隔板B202的竖直侧边分别与内部箱体2相对两侧面相连,且隔板A201的高度大于隔板B202的高度。隔板A201与隔板B202位于内部箱体2底面上,与内部箱体2左侧面与右侧面平行的两条三等分线上。隔板A201与外部壳体1右侧面内壁的距离小于隔板B202与外部壳体1右侧面内壁的距离。当托板3抬起时,内部箱体2由于重力作用会在托板3上向外部壳体1左方滑行,通过托板3上的挡板303来对滑行的内部箱体2限位,如图3所示。The
所述升降机构5包括托架转动轴承501、电机安装座502、电机503、丝杠504、丝杠连接架505与控制器506。其中,外部壳体1前方与后方的侧面上轴接有托架转动轴承501,托架转动轴承501与托板转轴301平行。托架转动轴承501上固定安装有电机安装座502,电机安装座502可随托架转动轴承501的转动而转动。电机安装座502上安装有电机503,所述电机503为直线电机。电机503的输出端与丝杠504一端螺纹连接,丝杠504的另一端与丝杠连接架505轴接,通过丝杠连接架505可使限制丝杠504在轴向上的转动,使丝杠504可随电机503输出端的转动做直线运动;丝杠连接架505靠近外部壳体1右侧面,且与托板3底部固连。控制器安装在底面上,用来驱动直线电机工作,通过直线电机带动丝杠运动由此通过丝杠504的直线运动使托板3向上抬起或向下放平。在托板3抬起时,丝杠连接架505会产生向左的位移,通过托架转动轴承501向左转动,带动电机安装座502与电机503共同向左转动,同时丝杠504也同电机503向左转动,由此可抵消丝杠连接架505产生的左向位移。所述丝杠连接架505为由两根侧杆505a与底杆505b组成的“U”型框架,两根侧杆505a与托板3底部垂直连接,底杆505b与托板3平行,且轴接有丝杠504,如图4所示,通过底杆可使限制丝杠在轴向上的转动。丝杠504的长度根据托板3所需要倾斜的角度来确定,若托板3需要倾斜的角度较大时,则需要较长的丝杠504,由此丝杠504与电机3的输出端螺纹连接一端可穿过电机安装座502向下延伸,如图5所示。The lifting mechanism 5 includes a
所述底座4边缘处周向均匀安装有至少3个调平螺丝401,通过旋钮调平螺丝401的高度可保证外部壳体的水平。At least three leveling
本发明还提出一种基于上述的测定装置的测定方法,通过以下四个步骤来实现,如图6所示:The present invention also proposes a measurement method based on the above-mentioned measurement device, which is realized through the following four steps, as shown in Figure 6:
步骤一:调整外部壳体1底面水平;Step 1: Adjust the level of the bottom surface of the
通过调平螺丝401对外部壳体1进行调节,通过角度尺进行水平测量,直到角度尺的气泡居中。The
步骤二:在内部箱体2中放入待测散体材料;Step 2: Put the bulk material to be measured in the
在内部箱体2内的隔板A201与内部箱体2右侧壁间的空间中放入待测散体材料,使散体材料呈自然堆积状态。可跟据实验的需要来确定散体材料放入内部箱体2中的位置。Put the bulk material to be tested in the space between the partition A201 in the
步骤三:根据测量的需要,改变内部箱体2倾角;Step 3: According to the needs of measurement, change the inclination angle of the
启动控制器506,通过控制器506控制电机503工作使丝杠504直线运动,通过丝杠504与丝杠连接架505相配合,使托板3右端抬起;此时内部箱体2倾角发生改变,散体材料由隔板A201与内部箱体2右侧壁间的空间中溢出,进入到隔板A201与隔板B202间的空间中,隔板A201与隔板B202间的空间中的散体材料可继续溢出,进入到隔板B202与内部箱体2左侧壁间的空间中。Start the
步骤四:测量散体材料滑动角大小;Step 4: Measure the sliding angle of the bulk material;
将角度尺6的一侧与托板3平行,另一侧与散体材料滑动后产生的倾斜面平行,此时角度尺6上显示数字即为散体材料的滑动角大小。One side of the angle ruler 6 is parallel to the supporting
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Cited By (4)
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CN102854092A (en) * | 2012-10-09 | 2013-01-02 | 福建龙净环保股份有限公司 | Dust sliding angle measuring device |
CN103115854A (en) * | 2013-01-31 | 2013-05-22 | 王佟 | Device for rapidly testing repose angle of granular material |
CN103453828A (en) * | 2013-09-06 | 2013-12-18 | 苏州上洋机电科技有限公司 | Barrel-type dust collector tumbling-angle detection device |
CN108917558A (en) * | 2018-07-19 | 2018-11-30 | 山东理工大学 | A kind of bulk granular material sliding friction angle measuring instrument |
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RU2745203C1 (en) * | 2020-07-23 | 2021-03-22 | Федеральное государственное бюджетное учреждение высшего образования «Тамбовский государственный технический университет» (ФГБОУ ВО «ТГТУ») | Device for determining the angle of repose of bulk materials |
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CN102854092A (en) * | 2012-10-09 | 2013-01-02 | 福建龙净环保股份有限公司 | Dust sliding angle measuring device |
CN103115854A (en) * | 2013-01-31 | 2013-05-22 | 王佟 | Device for rapidly testing repose angle of granular material |
CN103453828A (en) * | 2013-09-06 | 2013-12-18 | 苏州上洋机电科技有限公司 | Barrel-type dust collector tumbling-angle detection device |
CN108917558A (en) * | 2018-07-19 | 2018-11-30 | 山东理工大学 | A kind of bulk granular material sliding friction angle measuring instrument |
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