CN102280216A - Cable mold - Google Patents

Cable mold Download PDF

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Publication number
CN102280216A
CN102280216A CN2011102268143A CN201110226814A CN102280216A CN 102280216 A CN102280216 A CN 102280216A CN 2011102268143 A CN2011102268143 A CN 2011102268143A CN 201110226814 A CN201110226814 A CN 201110226814A CN 102280216 A CN102280216 A CN 102280216A
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China
Prior art keywords
guiding device
core rod
conductor
body opening
cable
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Granted
Application number
CN2011102268143A
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Chinese (zh)
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CN102280216B (en
Inventor
方亚琴
蒋菊生
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State Grid Corp of China SGCC
State Grid Jilin Electric Power Corp
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Individual
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Priority to CN2011102268143A priority Critical patent/CN102280216B/en
Publication of CN102280216A publication Critical patent/CN102280216A/en
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Publication of CN102280216B publication Critical patent/CN102280216B/en
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Abstract

The invention belongs to the technical field of electric wires and cables and particularly relates to a cable mold. The cable mold comprises a mold core and a mold cover and is characterized in that: the mold core consists of a forming part, a transition part and a connection part; the forming part is positioned at the front end of the mold core; the transition part is positioned at the middle end of the mold core; the connection part is positioned at the rear end of the mold core; the forming part consists of conductor guide devices, isolating bar forming channels and filling body guide devices; the quantity of the conductor guide devices is equal to that of the isolating bar forming channels; and the mold core has an integrated structure. The invention has the advantages that: the cable mold is convenient to mount and easy to manufacture, processes of producing the cables can be reduced, the cables have higher production speeds, the produced cables have smaller diameters, and the cable mold has lower material consumption and lower cost.

Description

A kind of cable mould
Technical field
The invention belongs to technical field of electric wires and cables, especially relate to a kind of cable mould.
Background technology
In the prior art, cable is widely used, and the mould of producing cable is also of all kinds, but technology has been tending towards ripe.Yet, continuous development along with technology, under situations such as same ampacity, proof voltage grade, require the external diameter of cable more and more littler, the raw material that consume also need constantly to reduce, the needs that can not only adapt to carbon, sustainable development like this, and give the design of cable processed mould and make the new task of having brought; Cable of the prior art is to make that will to thoroughly do away with the edge heart yearn again behind the round insulation heart yearn stranded more, form cable core, on the sheath plastic extruding machine, extrude then, this mode makes that the complex manufacturing process of cable, operation quantity increase, the processes expend time is long etc., caused delivery untimely, manufacturing cost high.
Summary of the invention
Purpose of the present invention is exactly in order to address the above problem, a kind of cable mould is provided, adopts this mould, can reduce the production process quantity of cable, the production of acceleration cable, and under the situations such as ampacity that can be same and voltage withstand class, reach the purpose that reduces cable size, reduces cost; It is realized by the following technical solutions:
A kind of cable mould comprises core rod, die cap, it is characterized in that core rod is made of moulding section 11, transition portion 12, coupling part 13, and moulding section is positioned at the front end of core rod, the middle-end that transition portion is positioned at core rod, the rear end that the coupling part is positioned at core rod; Moulding section is by at least two conductor guiding devices, at least two isolating bars form passage, and an obturator guiding device constitutes, and the conductor guiding device equates with the quantity that isolating bar forms passage, each conductor guiding device inside all comprises a conductor bores, obturator guiding device inside comprises one and fills body opening, the obturator guiding device is positioned at forming part central authorities, the filling body opening is positioned at obturator guiding device central authorities and fills body opening is columniform, the conductor guiding device is distributed in the obturator guiding device outside, any two adjacent conductor guiding devices be directly do not link to each other and any two adjacent conductor guiding devices between have the gap, this gap is isolating bar and forms passage, each conductor guiding device all is direct-connected with the obturator guiding device, it is disconnected filling body opening and conductor bores, fills body opening, conductor bores, it all is vertically to connect moulding section that isolating bar forms passage; Transition portion is the extension of obturator guiding device, transition portion inside has the via hole of vertical perforation, has the connector that is connected with the coupling part inwall on the transition portion outer wall, and the quantity of connector is to equate with the quantity of isolating bar formation passage, along on the axial frontal plane of projection of core rod, the projection of connector overlaps with the projection that isolating bar forms passage, and the inside of coupling part is hollow except that connector; Have on the outer wall of coupling part for the screw thread that is connected with the extrusion molding machine; Die cap had the cylindrical hole of moulding passage for inner, and the die cap rear end can be fixed on the extrusion molding machine; When extruding cable, core rod cross mould within the passage and the inwall of the outer wall of core rod and die cap between the space is arranged; Described via hole, to fill body opening all be circular and via hole is not less than the axis of filling body opening and via hole and overlaps with the axis of filling body opening; Described core rod is an integral structure.
Above-mentioned described cable mould is characterized in that described conductor bores is the fan annular.
Above-mentioned described cable mould is characterized in that described conductor bores has when a plurality of, and the cross section of conductor bores is a congruence.
Above-mentioned described cable mould is characterized in that it is cuboid or trapezoidal cylindricality that described isolating bar forms passage.
Above-mentioned described cable mould is characterized in that having the injecting hole that vertically runs through on the described die cap.
Above-mentioned described cable mould, the material that it is characterized in that described core rod is steel, iron or alloy.
When producing cable, earlier core rod is installed on the head, be fixed on die cap on the head then and be positioned at outside the core rod, note the front end face of core rod is slightly stretched out the front end face of die cap, form the crowded tubular type mode of production like this; The front end face of core rod slightly can certainly be contracted the back in the front end face of die cap, form the squash type mode of production like this; Obturator is passed the filling body opening, conductor is passed conductor bores, open plastic extruding machine, the plastics that melt are extruded outside conductor, simultaneously, form passage owing to have isolating bar between the conductor guiding device, therefore, the plastics that isolating bar forms in the passage have formed isolating bar, adjacent conductor is separated, make cable have withstand voltage, insulation property.
Adopt this mould, can reduce the production process quantity of cable, the production of acceleration cable, and under the situations such as ampacity that can be same and voltage withstand class, reach the purpose that reduces cable size, reduces cost.
The present invention has following beneficial effect: easy for installation, make simply, the technology of producing cable can reduce, the speed of production of cable is faster, the cable size of production is littler, material consumption still less, cost is lower.
Description of drawings
Fig. 1 is the perspective view of the core rod part of the invention process example 1;
Fig. 2 is the front view after Fig. 1 amplifies;
Fig. 3 is the core rod of the invention process example 1 and a kind of schematic diagram after the die cap installation;
Fig. 4 is the core rod of the invention process example 1 and the another kind of schematic diagram after the die cap installation;
Fig. 5 is the front view of the core rod part of the invention process example 2;
Fig. 6 is the front view of the core rod part of the invention process example 3;
Fig. 7 is the schematic perspective view after the cable of the core rod production of employing embodiment 2 is dissected.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing.
Embodiment 1
Ask for an interview Fig. 1 to Fig. 4, a kind of cable mould, comprise core rod 1, die cap 2, it is characterized in that core rod is made of moulding section 11, transition portion 12, coupling part 13, moulding section is positioned at the front end of core rod, the middle-end that transition portion is positioned at core rod, the rear end that the coupling part is positioned at core rod; Moulding section is by three conductor guiding devices (111,112,113), three isolating bars form passage (115,116,117), and an obturator guiding device 110 constitutes, and the conductor guiding device equates with the quantity that isolating bar forms passage, conductor guiding device 111 inside comprise a conductor bores 1110, conductor guiding device 112 inside comprise a conductor bores 1120, conductor guiding device 113 inside comprise a conductor bores 1130, obturator guiding device inside comprises one and fills body opening 1100, the obturator guiding device is positioned at forming part central authorities, the filling body opening is positioned at obturator guiding device central authorities and fills body opening is columniform, the conductor guiding device is distributed in the obturator guiding device outside, any two adjacent conductor guiding devices be directly do not link to each other and any two adjacent conductor guiding devices between have the gap, this gap is isolating bar and forms passage, each conductor guiding device all is direct-connected with the obturator guiding device, it is disconnected filling body opening and conductor bores, fills body opening, conductor bores, it all is vertically to connect moulding section that isolating bar forms passage; Transition portion is the extension of obturator guiding device, transition portion inside has the via hole of vertical perforation, has the connector 131 that is connected with the coupling part inwall on the transition portion outer wall, and the quantity of connector is to equate with the quantity of isolating bar formation passage, along on the axial frontal plane of projection of core rod, the projection of connector overlaps with the projection that isolating bar forms passage, and the inside of coupling part is hollow except that connector; Have on the outer wall of coupling part for the screw thread 130 that is connected with the extrusion molding machine; Die cap had the cylindrical hole 20 of moulding passage for inner, and the die cap rear end can be fixed on the extrusion molding machine; When extruding cable, core rod cross mould within the passage and the inwall of the outer wall of core rod and die cap between the space is arranged; Described via hole, to fill body opening all be circular and via hole is not less than the axis of filling body opening and via hole and overlaps with the axis of filling body opening; Described core rod is an integral structure.
Above-mentioned described cable mould is characterized in that also having the injecting hole 21 that vertically runs through on the described die cap.
Embodiment 2
Ask for an interview Fig. 5 and Fig. 7, and with reference to figure 1-4; A kind of cable mould comprises core rod 1, die cap 2, it is characterized in that core rod is made of moulding section 11, transition portion 12, coupling part 13, and moulding section is positioned at the front end of core rod, the middle-end that transition portion is positioned at core rod, the rear end that the coupling part is positioned at core rod; Moulding section is by two conductor guiding devices (111,112), two isolating bars form passage (115,116), and an obturator guiding device 110 constitutes, and the conductor guiding device equates with the quantity that isolating bar forms passage, conductor guiding device 111 inside comprise a conductor bores 1110, conductor guiding device 112 inside comprise a conductor bores 1120, obturator guiding device inside comprises one and fills body opening 1100, the obturator guiding device is positioned at forming part central authorities, the filling body opening is positioned at obturator guiding device central authorities and fills body opening is columniform, the conductor guiding device is distributed in the obturator guiding device outside, any two adjacent conductor guiding devices be directly do not link to each other and any two adjacent conductor guiding devices between have the gap, this gap is isolating bar and forms passage, each conductor guiding device all is direct-connected with the obturator guiding device, it is disconnected filling body opening and conductor bores, fills body opening, conductor bores, it all is vertically to connect moulding section that isolating bar forms passage; Transition portion is the extension of obturator guiding device, transition portion inside has the via hole of vertical perforation, has the connector 131 that is connected with the coupling part inwall on the transition portion outer wall, and the quantity of connector is to equate with the quantity of isolating bar formation passage, along on the axial frontal plane of projection of core rod, the projection of connector overlaps with the projection that isolating bar forms passage, and the inside of coupling part is hollow except that connector; Have on the outer wall of coupling part for the screw thread 130 that is connected with the extrusion molding machine; Die cap had the cylindrical hole 20 of moulding passage for inner, and the die cap rear end can be fixed on the extrusion molding machine; When extruding cable, core rod cross mould within the passage and the inwall of the outer wall of core rod and die cap between the space is arranged; Described via hole, to fill body opening all be circular and via hole is not less than the axis of filling body opening and via hole and overlaps with the axis of filling body opening; Described core rod is an integral structure.
When producing cable, earlier core rod is installed on the head, be fixed on die cap on the head then and be positioned at outside the core rod, note the front end face of core rod is slightly stretched out the front end face of die cap, form the crowded tubular type mode of production like this; The front end face of core rod slightly can certainly be contracted the back in the front end face of die cap, form the squash type mode of production like this; Obturator 30 is passed filling body opening 1100, conductor (41,42) is passed conductor bores (1110,1120), open plastic extruding machine, the plastics that melt are extruded at conductor profile restrictive coating 60, simultaneously, form passage owing to have isolating bar between the conductor guiding device, therefore, the plastics that isolating bar forms in the passage have formed isolating bar (51,52), adjacent conductor is separated, make cable have withstand voltage, insulation property.
Embodiment 3
Ask for an interview Fig. 6, and with reference to figure 1-4; A kind of cable mould comprises core rod 1, die cap 2, it is characterized in that core rod is made of moulding section 11, transition portion 12, coupling part 13, and moulding section is positioned at the front end of core rod, the middle-end that transition portion is positioned at core rod, the rear end that the coupling part is positioned at core rod; Moulding section is by four conductor guiding devices (111,112,113,114), four isolating bars form passage (115,116,117,118), and an obturator guiding device 110 constitutes, and the conductor guiding device equates with the quantity that isolating bar forms passage, conductor guiding device 111 inside comprise a conductor bores 1110, conductor guiding device 112 inside comprise a conductor bores 1120, conductor guiding device 113 inside comprise a conductor bores 1130, conductor guiding device 114 inside comprise a conductor bores 1140, obturator guiding device inside comprises one and fills body opening 1100, the obturator guiding device is positioned at forming part central authorities, the filling body opening is positioned at obturator guiding device central authorities and fills body opening is columniform, the conductor guiding device is distributed in the obturator guiding device outside, any two adjacent conductor guiding devices be directly do not link to each other and any two adjacent conductor guiding devices between have the gap, this gap is isolating bar and forms passage, each conductor guiding device all is direct-connected with the obturator guiding device, it is disconnected filling body opening and conductor bores, fills body opening, conductor bores, it all is vertically to connect moulding section that isolating bar forms passage; Transition portion is the extension of obturator guiding device, transition portion inside has the via hole of vertical perforation, has the connector 131 that is connected with the coupling part inwall on the transition portion outer wall, and the quantity of connector is to equate with the quantity of isolating bar formation passage, along on the axial frontal plane of projection of core rod, the projection of connector overlaps with the projection that isolating bar forms passage, and the inside of coupling part is hollow except that connector; Have on the outer wall of coupling part for the screw thread 130 that is connected with the extrusion molding machine; Die cap had the cylindrical hole 20 of moulding passage for inner, and the die cap rear end can be fixed on the extrusion molding machine; When extruding cable, core rod cross mould within the passage and the inwall of the outer wall of core rod and die cap between the space is arranged; Described via hole, to fill body opening all be circular and via hole is not less than the axis of filling body opening and via hole and overlaps with the axis of filling body opening; Described core rod is an integral structure.
Through inventor's test of many times and demonstration, so long as possess the mould of following condition, all be purpose according to the invention and requirement:
A kind of cable mould comprises core rod, die cap, it is characterized in that core rod is made of moulding section 11, transition portion 12, coupling part 13, and moulding section is positioned at the front end of core rod, the middle-end that transition portion is positioned at core rod, the rear end that the coupling part is positioned at core rod; Moulding section is by at least two conductor guiding devices, at least two isolating bars form passage, and an obturator guiding device constitutes, and the conductor guiding device equates with the quantity that isolating bar forms passage, each conductor guiding device inside all comprises a conductor bores, obturator guiding device inside comprises one and fills body opening, the obturator guiding device is positioned at forming part central authorities, the filling body opening is positioned at obturator guiding device central authorities and fills body opening is columniform, the conductor guiding device is distributed in the obturator guiding device outside, any two adjacent conductor guiding devices be directly do not link to each other and any two adjacent conductor guiding devices between have the gap, this gap is isolating bar and forms passage, each conductor guiding device all is direct-connected with the obturator guiding device, it is disconnected filling body opening and conductor bores, fills body opening, conductor bores, it all is vertically to connect moulding section that isolating bar forms passage; Transition portion is the extension of obturator guiding device, transition portion inside has the via hole of vertical perforation, has the connector that is connected with the coupling part inwall on the transition portion outer wall, and the quantity of connector is to equate with the quantity of isolating bar formation passage, along on the axial frontal plane of projection of core rod, the projection of connector overlaps with the projection that isolating bar forms passage, and the inside of coupling part is hollow except that connector; Have on the outer wall of coupling part for the screw thread that is connected with the extrusion molding machine; Die cap had the cylindrical hole of moulding passage for inner, and the die cap rear end can be fixed on the extrusion molding machine; When extruding cable, core rod cross mould within the passage and the inwall of the outer wall of core rod and die cap between the space is arranged; Described via hole, to fill body opening all be circular and via hole is not less than the axis of filling body opening and via hole and overlaps with the axis of filling body opening; Described core rod is an integral structure.
Certainly, above-mentioned described cable mould is characterized in that described conductor bores can be the fan annular.
Certainly, above-mentioned described cable mould is characterized in that described conductor bores has when a plurality of, and the cross section of conductor bores is a congruence.
Certainly, above-mentioned described cable mould is characterized in that it is cuboid or trapezoidal cylindricality that described isolating bar forms passage.
Certainly, above-mentioned described cable mould is characterized in that having the injecting hole that vertically runs through on the described die cap.
Certainly, above-mentioned described cable mould, the material that it is characterized in that described core rod is steel, iron or alloy.
When producing cable, earlier core rod is installed on the head, be fixed on die cap on the head then and be positioned at outside the core rod, note the front end face of core rod is slightly stretched out the front end face of die cap, form the crowded tubular type mode of production like this; The front end face of core rod slightly can certainly be contracted the back in the front end face of die cap, form the squash type mode of production like this; Obturator is passed the filling body opening, conductor is passed conductor bores, open plastic extruding machine, the plastics that melt are extruded outside conductor, simultaneously, form passage owing to have isolating bar between the conductor guiding device, therefore, the plastics that isolating bar forms in the passage have formed isolating bar, adjacent conductor is separated, make cable have withstand voltage, insulation property.
Adopt this mould, can reduce the production process quantity of cable, the production of acceleration cable, and under the situations such as ampacity that can be same and voltage withstand class, reach the purpose that reduces cable size, reduces cost.
The present invention has following beneficial effect: easy for installation, make simply, the technology of producing cable can reduce, the speed of production of cable is faster, the cable size of production is littler, material consumption still less, cost is lower.
The present invention is not limited to above-mentioned preferred forms, should be appreciated that design of the present invention can be by other various forms enforcement utilizations, and they drop in protection scope of the present invention equally.

Claims (6)

1. cable mould, comprise core rod, die cap, it is characterized in that core rod is made of moulding section (11), transition portion (12), coupling part (13), moulding section is positioned at the front end of core rod, the middle-end that transition portion is positioned at core rod, the rear end that the coupling part is positioned at core rod; Moulding section is by at least two conductor guiding devices, at least two isolating bars form passage, and an obturator guiding device constitutes, and the conductor guiding device equates with the quantity that isolating bar forms passage, each conductor guiding device inside all comprises a conductor bores, obturator guiding device inside comprises one and fills body opening, the obturator guiding device is positioned at forming part central authorities, the filling body opening is positioned at obturator guiding device central authorities and fills body opening is columniform, the conductor guiding device is distributed in the obturator guiding device outside, any two adjacent conductor guiding devices be directly do not link to each other and any two adjacent conductor guiding devices between have the gap, this gap is isolating bar and forms passage, each conductor guiding device all is direct-connected with the obturator guiding device, it is disconnected filling body opening and conductor bores, fills body opening, conductor bores, it all is vertically to connect moulding section that isolating bar forms passage; Transition portion is the extension of obturator guiding device, transition portion inside has the via hole of vertical perforation, has the connector that is connected with the coupling part inwall on the transition portion outer wall, and the quantity of connector is to equate with the quantity of isolating bar formation passage, along on the axial frontal plane of projection of core rod, the projection of connector overlaps with the projection that isolating bar forms passage, and the inside of coupling part is hollow except that connector; Have on the outer wall of coupling part for the screw thread that is connected with the extrusion molding machine; Die cap had the cylindrical hole of moulding passage for inner, and the die cap rear end can be fixed on the extrusion molding machine; When extruding cable, core rod cross mould within the passage and the inwall of the outer wall of core rod and die cap between the space is arranged; Described via hole, to fill body opening all be circular and via hole is not less than the axis of filling body opening and via hole and overlaps with the axis of filling body opening; Described core rod is an integral structure.
2. cable mould according to claim 1 is characterized in that described conductor bores is the fan annular.
3. cable mould according to claim 1 is characterized in that described conductor bores has when a plurality of, and the cross section of conductor bores is a congruence.
4. cable mould according to claim 1 is characterized in that it is cuboid or trapezoidal cylindricality that described isolating bar forms passage.
5. cable mould according to claim 1 is characterized in that having the injecting hole that vertically runs through on the described die cap.
6. cable mould according to claim 1, the material that it is characterized in that described core rod is steel, iron or alloy.
CN2011102268143A 2011-08-08 2011-08-08 Cable mold Active CN102280216B (en)

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CN102280216B CN102280216B (en) 2012-12-12

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103057084A (en) * 2013-02-07 2013-04-24 龚永祥 Mold for producing cross-shaped framework for signal cable
CN104097248A (en) * 2014-07-11 2014-10-15 国家电网公司 Method for manufacturing cable protecting tube and mole core of cable protecting tube
CN104369316A (en) * 2013-02-07 2015-02-25 苏州贝腾特电子科技有限公司 Mold for producing cross skeleton
CN111341502A (en) * 2020-03-11 2020-06-26 铜陵市创威科技有限责任公司 Mould is used in processing of dysmorphism conductor

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2498718Y (en) * 2001-10-08 2002-07-03 鱼台县供电局 Mould for producing parallel cluster electric wires
CN2679805Y (en) * 2003-11-27 2005-02-16 张东升 Improved extruding tool of parellel boundled cable
CN101635193A (en) * 2009-05-21 2010-01-27 沈群华 Self-supporting wire cable jacket extrusion mold
CN201853540U (en) * 2010-08-24 2011-06-01 浙江万马电缆股份有限公司 Parallel extruding mould for cables with multiple cores
CN202134288U (en) * 2011-08-08 2012-02-01 蒋菊生 Cable mould

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2498718Y (en) * 2001-10-08 2002-07-03 鱼台县供电局 Mould for producing parallel cluster electric wires
CN2679805Y (en) * 2003-11-27 2005-02-16 张东升 Improved extruding tool of parellel boundled cable
CN101635193A (en) * 2009-05-21 2010-01-27 沈群华 Self-supporting wire cable jacket extrusion mold
CN201853540U (en) * 2010-08-24 2011-06-01 浙江万马电缆股份有限公司 Parallel extruding mould for cables with multiple cores
CN202134288U (en) * 2011-08-08 2012-02-01 蒋菊生 Cable mould

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103057084A (en) * 2013-02-07 2013-04-24 龚永祥 Mold for producing cross-shaped framework for signal cable
CN103057084B (en) * 2013-02-07 2014-10-29 国家电网公司 Mold for producing cross-shaped framework for signal cable
CN104369316A (en) * 2013-02-07 2015-02-25 苏州贝腾特电子科技有限公司 Mold for producing cross skeleton
CN104097248A (en) * 2014-07-11 2014-10-15 国家电网公司 Method for manufacturing cable protecting tube and mole core of cable protecting tube
CN111341502A (en) * 2020-03-11 2020-06-26 铜陵市创威科技有限责任公司 Mould is used in processing of dysmorphism conductor

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