CN102277612A - Steel strand drawn wire online phosphorization and saponification device - Google Patents
Steel strand drawn wire online phosphorization and saponification device Download PDFInfo
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- CN102277612A CN102277612A CN2011102194559A CN201110219455A CN102277612A CN 102277612 A CN102277612 A CN 102277612A CN 2011102194559 A CN2011102194559 A CN 2011102194559A CN 201110219455 A CN201110219455 A CN 201110219455A CN 102277612 A CN102277612 A CN 102277612A
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- tank
- groove
- phosphorization
- steel strand
- deflection sheave
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Abstract
The invention relates to a steel strand drawn wire online phosphorization and saponification device and belongs to the field of steel strand treatment. The device is provided with a bracket, the front and back two ends of the bracket are both provided with a feed inlet guide wheel, the bracket between the feed inlet guide wheels is provided with a surface conditioning and activating tank, an electrolytic phosphorization tank, a rinsing tank, a spraying tank, a saponification tank, a compression air water cutting tank and a hot air drying tank in turn, a guide wheel is fixed between the surface conditioning and activating tank and the electrolytic phosphorization tank, a heating tube is arranged in the electrolytic phosphorization tank, a guide wheel is arranged between the electrolytic phosphorization tank and the rinsing tank, a spray nozzle is arranged in a spray tank, a 45-degree spray nozzle is arranged in the compression air water cutting tank, and a heating tank and a blowing nozzle connected with the heating tank are arranged in the hot air drying tank. The device is low in consumption, free from slag production and high in efficiency and has high adhering force for a phosphate coating or a borided layer, and the operation is convenient, simple and quick.
Description
Technical field
The present invention relates to the wire rod online treatment field of steel strand production process, the online phosphatization of specifically a kind of steel strand wire drawing, saponification device.
Background technology
As everyone knows, traditional steel strand production method is before wire drawing, will carry out at first that pickling, phosphatization, saponification (or boronation) handle to the wire rod surface.Can consume a large amount of heat energy and produce a large amount of danger wastes such as phosphatization slag in parkerizing process, boronation is crossed the range request boric acid concentration between 90-150g/l, and temperature is between the 85-95 degree, and phosphatization, saponification time are all about 10 minutes.Complicated operation in the whole process, production efficiency are low, and the danger that produces is useless can influence environment, have increased the environmental protection input, have also increased workman's workload and have contacted the injury of chemical substance to health for a long time.
Summary of the invention
In order to overcome the deficiencies in the prior art, the invention provides the online phosphatization of a kind of steel strand wire drawing, saponification device, utilize electrolytic phosphating, saponified new technology, make ionogen generation zwitterion exchange absorption by electrolysis, produce the lubricated carrier that one deck exquisiteness is rich in extension ability and anti-extruding thereby reach the metallic surface.Compare with traditional dip phosphatizing, saponification (boronation), have: save the energy, consume low, no waste residue generation; The efficient height is finished this process about 9 seconds; Phosphate coating, borided layer strong adhesion, more firm, easy to operate simple and direct, reliable in quality.
The technical solution adopted for the present invention to solve the technical problems is: the online phosphatization of a kind of steel strand wire drawing, the saponification device, be provided with support, it is characterized in that: the support rear and front end is separately installed with the opening for feed guide deflection sheave, the opening for feed guide deflection sheave, support between opening for feed guide deflection sheave and the opening for feed guide deflection sheave is equipped with table successively and transfers activated bath, the electrolytic phosphating groove, washing bath, spray groove, soap tank, pressurized air is cut tank and hot-air seasoning groove, table is transferred between activated bath and the electrolytic phosphating groove and is fixed with the guiding wheel, in the electrolytic phosphating groove heating tube is installed, between electrolytic phosphating groove and the washing bath guide deflection sheave is installed, spray header is installed in the spray groove, pressurized air is cut the nozzle that 45 is installed in the tank, the blowing mouth that heating box is installed in the hot-air seasoning groove and is connected with heating box.
The invention has the beneficial effects as follows, save the energy, need not heating; Consume lowly, no waste residue produces; The efficient height is finished this process about 9 seconds; Phosphate coating, borided layer strong adhesion, more firm, easy to operate simple and direct, reliable in quality.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is a structural representation of the present invention.
Among the figure: 1. opening for feed guide deflection sheave, 2. table is transferred activated bath, 3. guiding wheel, 4. electrolytic phosphating groove, 5. heating tube, 6. guide deflection sheave, 7. washing bath, 8. spray groove, 9. soap tank, 10. pressurized air is cut tank, 11. hot-air seasoning grooves, 12. discharge port guide deflection sheaves.
Embodiment
Shown in Figure 1, the present invention is provided with support, the support rear and front end is separately installed with opening for feed guide deflection sheave 1, opening for feed guide deflection sheave 12, support between opening for feed guide deflection sheave 1 and the opening for feed guide deflection sheave 12 is equipped with table successively and transfers activated bath 2, electrolytic phosphating groove 4, washing bath 7, spray groove 8, soap tank 9, pressurized air is cut tank 10 and hot-air seasoning groove 11, table is transferred and is fixed with guiding wheel 3 between activated bath 2 and the electrolytic phosphating groove 4, heating tube 5 is installed in the electrolytic phosphating groove 4, between electrolytic phosphating groove 4 and the washing bath 7 guide deflection sheave 6 is installed, in the spray groove 8 spray header is installed, pressurized air is cut the nozzle that 45 is installed in the tank 10, the blowing mouth that heating box is installed in the hot-air seasoning groove 11 and is connected with heating box.It is whole one section that opening for feed guide deflection sheave 1, table are transferred activated bath 2, guiding wheel 3; Electrolytic phosphating groove 4 is one section; It is one section that washing bath 7, spray groove 8, soap tank 9, pressurized air are cut tank 10, hot-air seasoning groove 11, discharge port guide deflection sheave 12 integral body.
Claims (1)
1. online phosphatization of steel strand wire drawing, the saponification device, be provided with support, it is characterized in that: the support rear and front end is separately installed with the opening for feed guide deflection sheave, the opening for feed guide deflection sheave, support between opening for feed guide deflection sheave and the opening for feed guide deflection sheave is equipped with table successively and transfers activated bath, the electrolytic phosphating groove, washing bath, spray groove, soap tank, pressurized air is cut tank and hot-air seasoning groove, table is transferred between activated bath and the electrolytic phosphating groove and is fixed with the guiding wheel, in the electrolytic phosphating groove heating tube is installed, between electrolytic phosphating groove and the washing bath guide deflection sheave is installed, spray header is installed in the spray groove, pressurized air is cut the nozzle that 45 is installed in the tank, the blowing mouth that heating box is installed in the hot-air seasoning groove and is connected with heating box.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102194559A CN102277612A (en) | 2011-08-02 | 2011-08-02 | Steel strand drawn wire online phosphorization and saponification device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102194559A CN102277612A (en) | 2011-08-02 | 2011-08-02 | Steel strand drawn wire online phosphorization and saponification device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102277612A true CN102277612A (en) | 2011-12-14 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011102194559A Pending CN102277612A (en) | 2011-08-02 | 2011-08-02 | Steel strand drawn wire online phosphorization and saponification device |
Country Status (1)
| Country | Link |
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| CN (1) | CN102277612A (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102586839A (en) * | 2012-03-26 | 2012-07-18 | 南通高罕金属设备科技有限公司 | Folding type on-line phosphating device for cogging |
| CN103741195A (en) * | 2013-12-23 | 2014-04-23 | 南通恒新金属工艺科技有限公司 | Steel wire electrolysis and parkerizing device |
| CN104694948A (en) * | 2015-04-07 | 2015-06-10 | 奥盛新材料股份有限公司 | Prestressed steel strand aeration acid pickling tank and acid pickling method thereof |
| CN105780032A (en) * | 2014-12-26 | 2016-07-20 | 宝钢工程技术集团有限公司 | Saponification liquid preparation device and use method thereof |
| CN106399985A (en) * | 2016-11-25 | 2017-02-15 | 威海银兴预应力线材有限公司 | Dynamic phosphorization device and method for metal wires |
| CN111101126A (en) * | 2020-01-17 | 2020-05-05 | 桐庐蓝剑机械制造有限公司 | Environment-friendly leather coating machine |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CZ271099A3 (en) * | 1998-08-06 | 2000-03-15 | Voest-Alpine Austria Draht Gmbh | Process and apparatus for applying phosphate coating to products |
| CN1786280A (en) * | 2005-12-13 | 2006-06-14 | 武汉市源锋线材制品有限公司 | Treatment technology of prestressed wire material surface |
| JP2007023334A (en) * | 2005-07-15 | 2007-02-01 | Denso Corp | Electrolytic phosphate chemical conversion treatment method |
| CN201670879U (en) * | 2010-03-16 | 2010-12-15 | 马占元 | Pickling-free phosphating equipment for wire drawing |
| CN101967666A (en) * | 2010-11-19 | 2011-02-09 | 江苏巨力钢绳有限公司 | Electrolytic phosphorization pool for electrolytic phosphorization of steel wire |
| CN102061503A (en) * | 2010-11-19 | 2011-05-18 | 江苏巨力钢绳有限公司 | Electrolytic phosphating method for steel wires |
-
2011
- 2011-08-02 CN CN2011102194559A patent/CN102277612A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CZ271099A3 (en) * | 1998-08-06 | 2000-03-15 | Voest-Alpine Austria Draht Gmbh | Process and apparatus for applying phosphate coating to products |
| JP2007023334A (en) * | 2005-07-15 | 2007-02-01 | Denso Corp | Electrolytic phosphate chemical conversion treatment method |
| CN1786280A (en) * | 2005-12-13 | 2006-06-14 | 武汉市源锋线材制品有限公司 | Treatment technology of prestressed wire material surface |
| CN201670879U (en) * | 2010-03-16 | 2010-12-15 | 马占元 | Pickling-free phosphating equipment for wire drawing |
| CN101967666A (en) * | 2010-11-19 | 2011-02-09 | 江苏巨力钢绳有限公司 | Electrolytic phosphorization pool for electrolytic phosphorization of steel wire |
| CN102061503A (en) * | 2010-11-19 | 2011-05-18 | 江苏巨力钢绳有限公司 | Electrolytic phosphating method for steel wires |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102586839A (en) * | 2012-03-26 | 2012-07-18 | 南通高罕金属设备科技有限公司 | Folding type on-line phosphating device for cogging |
| CN102586839B (en) * | 2012-03-26 | 2014-12-10 | 南通高罕金属设备科技有限公司 | Folding type on-line phosphating device for cogging |
| CN103741195A (en) * | 2013-12-23 | 2014-04-23 | 南通恒新金属工艺科技有限公司 | Steel wire electrolysis and parkerizing device |
| CN103741195B (en) * | 2013-12-23 | 2016-06-15 | 南通恒新金属工艺科技有限公司 | Electrolytic phosphating of steel wires processes device |
| CN105780032A (en) * | 2014-12-26 | 2016-07-20 | 宝钢工程技术集团有限公司 | Saponification liquid preparation device and use method thereof |
| CN104694948A (en) * | 2015-04-07 | 2015-06-10 | 奥盛新材料股份有限公司 | Prestressed steel strand aeration acid pickling tank and acid pickling method thereof |
| CN104694948B (en) * | 2015-04-07 | 2018-07-06 | 奥盛新材料股份有限公司 | A kind of prestress wire aeration pickling tube and acid washing method |
| CN106399985A (en) * | 2016-11-25 | 2017-02-15 | 威海银兴预应力线材有限公司 | Dynamic phosphorization device and method for metal wires |
| CN111101126A (en) * | 2020-01-17 | 2020-05-05 | 桐庐蓝剑机械制造有限公司 | Environment-friendly leather coating machine |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20111214 |