CN102277594A - Manufacturing method of aluminum ingot being less prone to producing needle-like beta-AlFeSi impurity phase - Google Patents

Manufacturing method of aluminum ingot being less prone to producing needle-like beta-AlFeSi impurity phase Download PDF

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Publication number
CN102277594A
CN102277594A CN201110231344XA CN201110231344A CN102277594A CN 102277594 A CN102277594 A CN 102277594A CN 201110231344X A CN201110231344X A CN 201110231344XA CN 201110231344 A CN201110231344 A CN 201110231344A CN 102277594 A CN102277594 A CN 102277594A
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alfesi
impurity phase
aluminium ingot
needle
aluminum
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祝向辉
祝向永
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Abstract

The invention belongs to the technical field of manufacturing of aluminum ingots and specifically relates to a manufacturing method of an aluminum ingot being less prone to producing a needle-like beta-AlFeSi impurity phase. The manufacturing method of the aluminum ingot is characterized in that: (1) alumyte in Henan Province is purely adopted; (2) the alumyte is produced into aluminum oxide through an intensified sintering process; (3) aluminum oxide is produced into electrolytic aluminum water at the temperature of 950 DEG C-970 DEG C through a Hall-Heroult cryolite-aluminum oxide molten salt electrolysis method; and (4) the electrolytic aluminum water is casted into the aluminum ingot at the temperature of 690 DEG C-760 DEG C. As for the aluminum ingot prepared by using the method, the needle-like beta-AlFeSi impurity phase is difficult to produce in internal textures; furthermore, the needle-like beta-AlFeSi impurity phase is difficult to produce in the internal textures after remelting; and as for an aluminum alloy prepared by remelting the aluminum ingot, the needle-like beta-AlFeSi impurity phase is also difficult to produce in the internal textures of the aluminum alloy.

Description

The aluminium ingot making method of a kind of difficult generation needle-like β-AlFeSi impurity phase
Technical field
The invention belongs to aluminium ingot manufacturing technology field, be specifically related to the aluminium ingot making method of a kind of difficult generation needle-like β-AlFeSi impurity phase.
Background technology
Aluminium ingot production method commonly used at present, because the bauxite of different sources is used with in process of production, very easily produce needle-like β-AlFeSi impurity phase in the aluminium ingot interior tissue of being produced, needle-like β in the aluminium ingot interior tissue-AlFeSi impurity mutually again very easily Yi Chuan Give adopt it to make raw-material aluminium alloy, the needle-like β-AlFeSi impurity processing characteristics and use properties of casting and wrought aluminium alloy relatively all has very big infringement.
Summary of the invention
The present invention is intended at above-mentioned situation, and the aluminium ingot making method of a kind of difficult generation needle-like β-AlFeSi impurity phase is provided, and makes to be difficult for producing needle-like β-AlFeSi impurity phase in the interior tissue of aluminium ingot.
Embodiment
The invention provides the aluminium ingot making method of a kind of difficult generation needle-like β-AlFeSi impurity phase, it is characterized in that:
(1). adopt the bauxite in Henan Province merely;
(2). with intensified sintering above-mentioned bauxite is made aluminum oxide;
(3). with Hall-Ai Lu sodium aluminum fluoride-aluminum oxide molten salt electrolysis, above-mentioned aluminum oxide is made electrolytic aluminum water at 950 ℃-970 ℃;
(4). above-mentioned electrolytic aluminum water is cast into aluminium ingot at 690 ℃-760 ℃.
According to the aluminium ingot making method of a kind of difficult generation needle-like β provided by the invention-AlFeSi impurity phase, preferably, the bauxite in described simple employing Henan Province is not sneak into from the bauxite of external import and the bauxite of domestic other provinces.
According to the aluminium ingot making method of a kind of difficult generation needle-like β provided by the invention-AlFeSi impurity phase, preferably, the bauxite composition range (wt.%) in described Henan Province is Al2O3:60-70; SiO2 :≤15; Fe203 :≤5; Impurity summation :≤22; The weight percent that raw material loses after 1000-1100 ℃ of calcinations :≤18; Ore particles size: 2-100mm.
According to the aluminium ingot making method of a kind of difficult generation needle-like β provided by the invention-AlFeSi impurity phase, preferably, the composition range of described aluminum oxide (wt.%) is Al2O3:98.6-99.6%; SiO2 :≤0.02; Fe2O3 :≤0.01; Na2O :≤0.37; Igloss (index in the GB/T 24487-2009 aluminum oxide standard) :≤1.0.
According to the aluminium ingot making method of a kind of difficult generation needle-like β provided by the invention-AlFeSi impurity phase, preferably, the composition range of described electrolytic aluminum water (wt.%) is Al:99.70-99.90; Si :≤0.12; Fe :≤0.10; Impurity summation≤0.30.
According to the aluminium ingot making method of a kind of difficult generation needle-like β provided by the invention-AlFeSi impurity phase, preferably, the composition range of described aluminium ingot (wt.%) is Al:99.70-99.90; Si :≤0.12; Fe :≤0.10; Impurity summation≤0.30.
According to the aluminium ingot making method of a kind of difficult generation needle-like β provided by the invention-AlFeSi impurity phase, no needle-like β in the described aluminium ingot interior tissue-AlFeSi impurity phase.
Aluminium ingot with method preparation of the present invention, be difficult for producing needle-like β-AlFeSi impurity phase in the interior tissue, and after remelting, also be difficult for producing needle-like β-AlFeSi impurity phase in the interior tissue, with the aluminium alloy of above-mentioned aluminium ingot remelting preparation, also be difficult for producing needle-like β-AlFeSi impurity phase in the aluminium alloy interior tissue.
Below in conjunction with example the present invention is further specified.
For example, the simple bauxite that adopts Henan Province, with intensified sintering above-mentioned bauxite is made aluminum oxide, with Hall-Ai Lu sodium aluminum fluoride-aluminum oxide molten salt electrolysis, at 950 ℃-970 ℃ above-mentioned aluminum oxide is made electrolytic aluminum water, above-mentioned electrolytic aluminum water is cast into aluminium ingot at 690 ℃-760 ℃, does not find needle-like β-AlFeSi impurity phase in the aluminium ingot interior tissue.
Again for example, the simple bauxite that adopts Henan Province, with intensified sintering above-mentioned bauxite is made aluminum oxide, with Hall-Ai Lu sodium aluminum fluoride-aluminum oxide molten salt electrolysis, at 950 ℃-970 ℃ above-mentioned aluminum oxide is made electrolytic aluminum water, above-mentioned electrolytic aluminum water is cast into aluminium ingot at 690 ℃-760 ℃, do not find needle-like β-AlFeSi impurity phase in the aluminium ingot interior tissue, with being mixed with 7075 aluminium alloys at 740 ℃-760 ℃ after the above-mentioned aluminium ingot remelting, do not find needle-like β-AlFeSi impurity phase in the aluminium alloy interior tissue yet.

Claims (7)

1. aluminium ingot making method that be difficult for to produce needle-like β-AlFeSi impurity phase is characterized in that:
(1). adopt the bauxite in Henan Province merely;
(2). with intensified sintering above-mentioned bauxite is made aluminum oxide;
(3). with Hall-Ai Lu sodium aluminum fluoride-aluminum oxide molten salt electrolysis, above-mentioned aluminum oxide is made electrolytic aluminum water at 950 ℃-970 ℃;
(4). above-mentioned electrolytic aluminum water is cast into aluminium ingot at 690 ℃-760 ℃.
2. the aluminium ingot making method of a kind of difficult generation needle-like β according to claim 1-AlFeSi impurity phase, it is characterized in that: the bauxite in described simple employing Henan Province is not sneak into from the bauxite of external import and the bauxite of domestic other provinces.
3. the aluminium ingot making method of a kind of difficult generation needle-like β according to claim 1-AlFeSi impurity phase, it is characterized in that: the bauxite composition range (wt.%) in described Henan Province is Al2O3:60-70; SiO2 :≤15; Fe203 :≤5; Impurity summation :≤22; The weight percent that raw material loses after 1000-1100 ℃ of calcinations :≤18; Ore particles size: 2-100mm.
4. the aluminium ingot making method of a kind of difficult generation needle-like β according to claim 1-AlFeSi impurity phase, it is characterized in that: the composition range of described aluminum oxide (wt.%) is Al2O3:98.6-99.6%; SiO2 :≤0.02; Fe2O3 :≤0.01; Na2O :≤0.37; Igloss :≤1.0.
5. the aluminium ingot making method of a kind of difficult generation needle-like β according to claim 1-AlFeSi impurity phase, it is characterized in that: the composition range of described electrolytic aluminum water (wt.%) is Al:99.70-99.90; Si :≤0.12; Fe :≤0.10; Impurity summation≤0.30.
6. the aluminium ingot making method of a kind of difficult generation needle-like β according to claim 1-AlFeSi impurity phase, it is characterized in that: the composition range of described aluminium ingot (wt.%) is Al:99.70-99.90; Si :≤0.12; Fe :≤0.10; Impurity summation≤0.30.
7. the aluminium ingot making method of a kind of difficult generation needle-like β according to claim 1-AlFeSi impurity phase is characterized in that: no needle-like β in the described aluminium ingot interior tissue-AlFeSi impurity phase.
CN201110231344XA 2011-08-13 2011-08-13 Manufacturing method of aluminum ingot being less prone to producing needle-like beta-AlFeSi impurity phase Pending CN102277594A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108489980A (en) * 2018-02-08 2018-09-04 东莞市宏锦金属制品有限公司 A kind of AlFeSi inversion of phases rate detection method

Citations (3)

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Publication number Priority date Publication date Assignee Title
CN1241533A (en) * 1999-07-05 2000-01-19 中国长城铝业公司中州铝厂 Production process of alumina by intensified sintering method
US20060081311A1 (en) * 2004-10-14 2006-04-20 National Cheng Kung University Aluminum alloy with improved mechanical properties at high temperatures
CN101092667A (en) * 2006-06-19 2007-12-26 孙益喜 Method for aluminum production through vertical shaft kiln

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1241533A (en) * 1999-07-05 2000-01-19 中国长城铝业公司中州铝厂 Production process of alumina by intensified sintering method
US20060081311A1 (en) * 2004-10-14 2006-04-20 National Cheng Kung University Aluminum alloy with improved mechanical properties at high temperatures
CN101092667A (en) * 2006-06-19 2007-12-26 孙益喜 Method for aluminum production through vertical shaft kiln

Non-Patent Citations (3)

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Title
李昊: "中国铝土矿资源产业可持续发展研究", 《中国地质大学(北京)博士学位论文》 *
杨重愚: "《氧化铝生产工艺学》", 31 October 1993, 冶金工业出版社 *
王捷: "《电解铝生产工艺与设备》", 30 June 2006, 冶金工业出版社 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108489980A (en) * 2018-02-08 2018-09-04 东莞市宏锦金属制品有限公司 A kind of AlFeSi inversion of phases rate detection method

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