Band buffering no touch ratchet holdback
[technical field]
The present invention relates to the building materials technical field of conveying machinery, relate in particular to the holdback of the actuating device that is applied in the building materials conveying machinery.
[background technology]
The development of the aspects such as present domestic cement industry forward is large-scale, energy-saving and environmental protection, benefit, because the large-scale production line construction needs traffic capacity large, reliable load transfer device reaches adapt to it supporting.The supporting load transfer device specification of present status in China is increasing, corresponding to the load transfer device gig, requires also more and more higher for the holdback of actuating device.
At present, the holdback that adopts in the actuating device mainly contains following several:
1. ratchet-type holdback;
2. GN roller check device;
3. NYD Wedge-type holdback;
4. NF special-shaped block formula holdback.
The merits and faults of these four kinds of holdbacks is respectively:
1. ratchet-type holdback
Advantage: relatively simple for structure, easy to make, use extensively, be applicable to low speed.
Shortcoming: when the large torque of check, volume ratio is larger, and the operation noise is large, and wearing and tearing are than very fast.
2. GN roller check device
Advantage: relatively simple for structure, easy to make.
Shortcoming: the check torque is little, is subjected to slightly large torque shock ends fragile, is applicable to light load case.
3. NYD Wedge-type holdback
Advantage: compact conformation, the check torque is large, is applicable to the heavy-duty low-speed operating mode, good reliability.
Shortcoming: high to material requirements, to make and require height, the voussoir manufacturing needs specialized equipment, and is expensive.
4. NF special-shaped block formula holdback
Advantage: compact conformation, non-contact type are selected to middling speed Operation Conditions (commonly used on the reductor at present) without wearing and tearing.
Shortcoming: high to material requirements, to make and require highly, the special-shaped block manufacturing needs specialized equipment, is subjected to that slightly regicide spline square is easily locked.
[summary of the invention]
Purpose of the present invention solves the problems of the prior art exactly, proposes a kind of band buffering no touch ratchet holdback, not only can solve on large specification gig easily locked problem, and can simplified structure, convenient processing, and reduction cost.
For achieving the above object, the present invention proposes a kind of band buffering no touch ratchet holdback, comprise
Fixed body: be comprised of check arm and the gear ring that is fixedly mounted on the check arm, gear ring is the annular arrangement that is provided with the revolution cavity, has some buffer body mounting grooves on the madial wall of gear ring;
Gyro-rotor: gyro-rotor is installed in the revolution cavity, gyro-rotor comprises core wheel, ratchet, torsion spring, locating dowel pin, the core wheel is rotatable under external force, the core wheel is upper to be distributed with some ratchets that can swing under external force along even circumferential, one end of ratchet is large end, the other end is small end, the weight ratio small end of large end is heavy, the core wheel is provided with the torsion spring corresponding with ratchet and locating dowel pin, one end of torsion spring props up the core wheel, the other end props up the small end of ratchet, and locating dowel pin is fixedly mounted on the core wheel upward and is positioned at the inboard of the small end of ratchet;
With, check buffer body: formed by slide block and buffering resin rodlet, slide block is installed in the buffer body mounting groove of gear ring, one side of slide block has skewed slot, opposite side is provided with elastically-deformable energy absorbing resin rod can occur, the shape of skewed slot is corresponding with the shape of ratchet small end, and the small end of ratchet can snap in the skewed slot when core wheel backwards rotation;
Gapped between described gyro-rotor and the fixed body, also gapped between gyro-rotor and the check buffer body.
As preferably, the quantity of described ratchet is 4, and 4 ratchets distribute along the even circumferential of core wheel, and this is simple in structure, and check is effective.
As preferably, the both sides of described buffer body mounting groove all are outward extended with guide groove, and the both sides of slide block are extended with the guiding rib that cooperates with guide groove, and the movement of slide block is led, and have improved buffering effect.
As preferably, the middle part of described ratchet adopts bearing pin to be installed on the core wheel, and is simple in structure, processing and easy for installation, and cost is low.
As preferably, described torsion spring adopts spring pin to be installed on the core wheel, and is simple in structure, processing and easy for installation, and cost is low.
Beneficial effect of the present invention: lubricated ratchet district and the bearing of band buffering no touch ratchet holdback of the present invention distinguish, improve the service life of operation, solved on the large specification gig easily locked problem, and simple in structure, ability is large, lightweight, making is easy and convenient, has reduced cost.Especially be adapted to the occasion of slow speed of revolution, large torque, compare with hoist driving device commonly used simultaneously and can reduce by a holdback, further reduced cost, have good economic benefit.
Feature of the present invention and advantage will be elaborated by reference to the accompanying drawings by embodiment.
[description of drawings]
Fig. 1 is the structural representation of band buffering no touch ratchet holdback running state of the present invention;
Fig. 2 is the structural representation of band buffering no touch ratchet holdback non-return state of the present invention.
[specific embodiment]
As shown in Figure 1, 2, band buffering no touch ratchet holdback is comprised of fixed body, gyro-rotor, buffer body three parts.Core wheel 1, bearing pin 2, ratchet 5, locating dowel pin 8, torsion spring 9, spring pin 10 form one group of gyro-rotor; Gear ring 4, check arm 11 form a fixed body; Slide block 7, energy absorbing resin rod 6 form one group of check buffer body.
Fixed body: be comprised of check arm 11 and the gear ring 4 that is fixedly mounted on the check arm 11, gear ring 4 has some buffer body mounting grooves for being provided with the annular arrangement of revolution cavity on the madial wall of gear ring 4, and the both sides of buffer body mounting groove all are outward extended with guide groove.Also be provided with oil nipple 3 on the gear ring 4.
Gyro-rotor: gyro-rotor is installed in the revolution cavity, gyro-rotor comprises core wheel 1, ratchet 5, torsion spring 9, locating dowel pin 8, core wheel 1 is rotatable under external force, be distributed with 4 ratchets that can swing under external force 5 along even circumferential on the core wheel 1, one end of ratchet 5 is large end, the other end is small end, the weight ratio small end of large end is heavy, core wheel 1 is provided with torsion spring 9 and the locating dowel pin 8 corresponding with ratchet 5, one end of torsion spring 9 props up core wheel 1, the other end props up the small end of ratchet 5, and locating dowel pin 8 is fixedly mounted on the core wheel 1 and is positioned at the inboard of the small end of ratchet 5; The middle part of ratchet 5 adopts bearing pin 2 to be installed on the core wheel 1, and torsion spring 9 adopts spring pin 10 to be installed on the core wheel 1.
Check buffer body: formed by slide block 7 and buffering resin rodlet 6, slide block 7 is installed in the buffer body mounting groove of gear ring 4, one side of slide block 7 has skewed slot, opposite side is provided with elastically-deformable energy absorbing resin rod 6 can occur, the shape of skewed slot is corresponding with the shape of ratchet 5 small ends, and the small end of ratchet 5 can snap in the skewed slot when core is taken turns 1 backwards rotation.The both sides of slide block 7 are extended with the guiding rib that cooperates with guide groove.
State during operation is consulted Fig. 1: gyro-rotor is during to service direction (among the figure for anticlockwise direction) running, because ratchet 5 one sides lay particular stress on, under centrifugal action, lay particular stress on side (large end) outwards, partially light side (small end) inwardly overcomes the action of torsion spring 9 resistances, until rotating speed 〉=during 200r/min, small end moves to the limited pin 8 in locating dowel pin 8 places to be stopped; In this operational process, since gapped between gyro-rotor and fixed body, the buffer body, so gyro-rotor moves under the no touch state.
State during check is consulted Fig. 2: gyro-rotor from turn round → stop → the whole process that reversing because centnifugal force constantly reduces, ratchet 5 ejects under torsion spring 9 effects, enters in the skewed slot space of slide block 7, until fit like a glove; After ratchet 5 was identical with the skewed slot of slide block 7, under the stalling torque effect, elastic deformations can occur in energy absorbing resin rod 6, until stop.The effect of energy absorbing resin rod 6: buffering reverses impulsive force, eliminate calibration deviation in the manufacturing process so that four ratchets 5 are stressed be tending towards average, reverse power and eliminate after so that slide block 7 can reset.
Core wheel 1, bearing pin 2, ratchet 5, torsion spring 9, gear ring 4, slide block 7 all can adopt alloy material, through bakingout process, guarantee product design.Band buffering no touch ratchet holdback tennis partner dynamic clutch can also use as overriding clutch simultaneously.Compare with hoist driving device commonly used and can reduce a holdback (gig commonly used drives two holdbacks, and is used for check, another and is used for the auxiliary machine of conducting electricity and makes overriding clutch and use), reduced expense, the easier approval that obtains the user.This product is on probation through inside to have good effect, has adapted to the development tendency of cement industry, selects and supporting space for the user provides.
Above-described embodiment is to explanation of the present invention, is not limitation of the invention, any scheme after the simple transformation of the present invention is all belonged to protection scope of the present invention.