CN102275225B - Intelligent and transportable dry-mixed mortar instant mixing platform - Google Patents
Intelligent and transportable dry-mixed mortar instant mixing platform Download PDFInfo
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- CN102275225B CN102275225B CN 201110133557 CN201110133557A CN102275225B CN 102275225 B CN102275225 B CN 102275225B CN 201110133557 CN201110133557 CN 201110133557 CN 201110133557 A CN201110133557 A CN 201110133557A CN 102275225 B CN102275225 B CN 102275225B
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 65
- 238000002156 mixing Methods 0.000 title claims abstract description 10
- 239000002994 raw material Substances 0.000 claims abstract description 25
- 238000002474 experimental method Methods 0.000 claims abstract description 15
- 238000013461 design Methods 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims description 110
- 238000011002 quantification Methods 0.000 claims description 25
- 238000012544 monitoring process Methods 0.000 claims description 18
- 150000001875 compounds Chemical class 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 239000004568 cement Substances 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 6
- 238000011056 performance test Methods 0.000 claims description 5
- 230000015572 biosynthetic process Effects 0.000 claims description 4
- 239000011083 cement mortar Substances 0.000 claims description 4
- 238000007619 statistical method Methods 0.000 claims description 3
- 230000007246 mechanism Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 239000004576 sand Substances 0.000 abstract description 12
- 238000010276 construction Methods 0.000 abstract description 10
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 239000000203 mixture Substances 0.000 description 23
- 238000000034 method Methods 0.000 description 6
- 239000010881 fly ash Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 239000000295 fuel oil Substances 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- -1 breeze Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Landscapes
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention discloses an intelligent and transportable dry-mixed mortar instant mixing platform, which comprises a sand raw material preprocessor module, a non-sand raw material first premixing module, a construction site second mixing module, an experiment proportioning module and an intelligent positioning metrological management module. The invention can be used to greatly simplify the dry-mixed mortar production flow and reduce the dry-mixed mortar production cost and energy consumption. The dry-mixed mortar instant mixing platform is installed in a construction site. By the transportable type design, after being used in some construction site, the dry-mixed mortar instant mixing platform can be conveniently moved to a next construction site, so as to achieve the purpose of repeatedly using the instant mixing platform and reduce the cost of building and using the platform. Intelligent management and control of the dry-mixed mortar instant mixing platform are carried out through an intelligent terminal.
Description
Technical field
The present invention relates to a kind of dry-mixed mortar production method and mix platform, the instant mix platform of intelligent packaged type in particular, this platform can carry out intelligent management and control.
Background technology
Premixing mortar comprises dry-mixed mortar and wet mixing mortar, wherein dry-mixed mortar is used comparatively extensive, but the dry-mixed mortar cost is always high, basic reason is because the dry-mixed mortar production process is comparatively complicated, need to be with sand, cement, flyash, the raw material such as breeze are transported to dry-mixed mortar manufacturing enterprise from the place of production, manufacturing enterprise dries by dry-mixed mortar, proportioning, after the stirring, haulage vehicle by special use is transported to the construction site with mortar product again, after construction site Jia Shui stirs, just final formation can supply working wet mortar, and there are the following problems in whole dry-mixed mortar production procedure:
1, twice transportation causes cost to increase, and increases fuel oil energy consumption and motor vehicle exhaust emission when transporting: because the raw material such as sand, cement, flyash, breeze need be transported to dry-mixed mortar manufacturing enterprise from the place of production, be transported to the job site again, form twice transportation.If raw material directly once is transported to the job site, will significantly reduce cost, reduce fuel oil energy consumption and exhaust emissions, and then realize environmental protection.
2, oven dry flow process energy consumption is larger, secondary adds the energy that expends when water causes drying and wastes: need sand is dried in the dry-mixed mortar production procedure, because if sand is not dried, when being stored in the mortar storage tank, contained humidity will carry out chemical action with cement in the sand, form caking, cause mortar to use.The main raw materials such as coal, natural gas that use of at present oven dry, energy consumption is larger, but dry-mixed mortar is when using at the construction field (site), needing secondary to add water stirs, just can form the wet mortar for construction, secondary adds the energy that expends when water makes oven dry and wastes, and has lost the purpose of energy-saving and emission-reduction.
Summary of the invention
The invention provides the instant mix platform of a kind of intelligent packaged type dry-mixed mortar, can address the above problem, significantly simplify the production procedure of dry-mixed mortar, reduce production cost and the energy loss of dry-mixed mortar.The instant mix platform of dry-mixed mortar is installed in the job site, adopts the packaged type design, after finishing using in a certain job site, can move to easily next job site, and reaching can reusable purpose, reduces construction and the use cost of platform.The instant mix platform of dry-mixed mortar carries out intelligent management and control by intelligent terminal.
The technical scheme that the present invention solves is:
The instant mix platform of a kind of intelligent packaged type dry-mixed mortar, comprise sandy plain material pretreatment module, non-sandy plain material first premixing compound module, job site secondary mix module and experiment proportioning module it is characterized in that: described sandy plain material pretreatment module is carried out preliminary treatment to the sandy plain material, and pretreated sandy plain material is transported to and is kept in the sandy plain material holding vessel of job site secondary mix module; Described non-sandy plain material first premixing compound module carries out first mix to cement, breeze, non-sandy plain material, and the non-sandy plain material behind the mix is transported to and is kept in the non-sandy plain material holding vessel of job site secondary mix module first; Described sandy plain material pretreatment module is connected with described experiment proportioning module by wireless network, transmits sandy plain material performance test data; Described non-sandy plain material first premixing compound module is connected with described experiment proportioning module by wireless network, transmits non-sandy plain material performance test data; Described experiment proportioning module is connected with intelligence location management through quantification module by wireless network, transmits dry-mixed mortar proportioning data; Described intelligence location management through quantification module is connected the charge proportion of control sandy plain material holding vessel and non-sandy plain material holding vessel with charging metering and the control device of described job site secondary mix module; Described intelligence location management through quantification module is connected control mixing time and discharging with stirring and the drawing mechanism of described job site secondary mix module.
Described intelligence location management through quantification module comprises intelligent terminal and intelligent monitoring management software, wherein said intelligent terminal is installed in the job site, described intelligent monitoring management software is installed on the computer of accessible internet, and described intelligent terminal is connected with described intelligent monitoring management software by wireless network.
Described intelligence location management through quantification module can be known the raw material surplus in described sandy plain material holding vessel and the non-sandy plain material holding vessel in real time, can automatically report to the police when the raw material surplus is lower than the value of setting, in time raw material is replenished to remind the related personnel.
Described intelligence location management through quantification module can be known described sandy plain material holding vessel and described non-sandy plain material holding vessel position in real time, the vehicle transport efficient when replenishing raw material to improve.
Described intelligence location management through quantification module is carried out Intelligent Matching with described sandy plain material holding vessel and described non-sandy plain material holding vessel with raw material carrier vehicle, reports to the police when nonregistered (NR) raw material carrier vehicle illegally fills material automatically when described sandy plain material holding vessel and described non-sandy plain material holding vessel fill material.
Described intelligence location management through quantification module illegally fill the material type of alarm for carry out sound and light alarm at described intelligent terminal, carry out sound and light alarm at described intelligent monitoring management software, by the SMS combination of several type of alarms such as report to the police.
Described intelligence location management through quantification module can be set mortar kind and the strength grade that the job site allows use by described intelligent monitoring management software, and data communication device is crossed wireless network and is sent to described intelligent terminal, intuitively show at described intelligent terminal, job site personnel just can be selected required mortar kind and strength grade by simple push-botton operation on described intelligent terminal.
Described intelligent terminal can be selected the operation of mortar kind and strength grade according to the job site, the cement mortar ratio data of calling stored, charge proportion by described charging metering and control module control sandy plain material and non-sandy plain material, control simultaneously described stirring and material discharging module, sandy plain material, non-sandy plain material and water are carried out the secondary mix, the wet mortar that formation can be constructed is emitted through material discharging module.
Described intelligence location management through quantification module is calculated the usage data of sandy plain material, non-sandy plain material automatically, automatically calculates the usage data of variety classes, different intensity grades mortar, and carries out statistical analysis and demonstration by described intelligent monitoring management software.
Described job site secondary mix module adopts the packaged type design.
Description of drawings
Below in conjunction with the drawings and specific embodiments the present invention is described in more detail.
Fig. 1 is structural representation of the present invention.
The specific embodiment
By sandy plain material pretreatment module 1, non-sandy plain material first premixing compound module 2, job site secondary mix module 3, experiment proportioning module 4, the intelligence location management through quantification module 5 of the present invention includes shown in Figure 1.The present invention can solve the problems such as the dry-mixed mortar cost is high, energy repetition and waste, promotes the fast development of dry-mixed mortar industry.
The employed sandy plain material of 1 pair of dry-mixed mortar of described sandy plain material pretreatment module carries out preliminary treatment, the kind of sandy plain material can be river sand, river sand, Machine-made Sand etc., the pretreating process flow process comprises sieves, grating, goes the operations such as mud, precipitation sand, thereby when carrying out the precipitation processing, reach the purpose of the water content that reduces sand by the mode of airing or simple oven dry, to reduce energy loss, the sandy plain material is transported to and is kept in the sandy plain material holding vessel 31 of job site secondary mix module 3 after processing through sandy plain material pretreatment module 1.
Described non-sandy plain material first 2 pairs of non-sandy plain material of premixing compound module carries out first mix, non-sandy plain material refers to the raw materials such as cement, breeze, flyash, additive, non-sandy plain material forms uniform mixture behind premixing compound module 2 mixs first through described non-sandy plain material, is transported to and is kept in the non-sandy plain material holding vessel 32 of described job site secondary mix module 3.
Described experiment proportioning module 4 gathers the experimental data of sandy plain material and non-sandy plain material performance, carry out proportioning test, form to adapt to different types of sandy plain material and non-sandy plain material, adapt to zones of different and season the climate characteristics, adapt to the cement mortar ratio table of different mortar purposes and strength grade.When described experiment proportioning module 4 gathers sandy plain material and non-sandy plain material performance test data, can carry out in the laboratory of concentrating, also can be distributed in different experiment places.The performance data of sandy plain material and non-sandy plain material transfers to described experiment proportioning module 4 by wireless network (GPRS, CDMA, 3G), and then the proportioning table that forms transfers to and is kept in the intelligent terminal 51 of described intelligence location management through quantification module 5 by wireless network (GPRS, CDMA, 3G) again.
Described intelligence location management through quantification module 5 can be set mortar kind and the strength grade that the job site allows use by described intelligent monitoring management software 52, and data communication device is crossed wireless network and is sent to described intelligent terminal 51, intuitively show at described intelligent terminal 51, job site personnel just can be selected required mortar kind and strength grade by simple push-botton operation on described intelligent terminal 51.
Described intelligent terminal 51 can be selected the operation of mortar kind and strength grade according to the job site, the cement mortar ratio data of calling stored, charge proportion by described charging metering and control module 33 control sandy plain material and non-sandy plain material, control simultaneously described stirring and material discharging module 34, sandy plain material, non-sandy plain material and water are carried out the secondary mix, the wet mortar that formation can be constructed is emitted through material discharging module.Described job site secondary mix module 3 adopts the packaged type design and installation at the construction field (site), after finishing using in a certain job site, can move to easily next job site.
Described intelligence location management through quantification module 5 comprises intelligent terminal 51 and intelligent monitoring management software 52, wherein intelligent terminal 51 is installed in the job site, intelligent monitoring management software 52 is installed on the computer of accessible internet, intelligent terminal 51 carries out communication and mutual with intelligent monitoring management software 52 by wireless network (GPRS, CDMA, 3G), and intelligent terminal 51 carries out communication and mutual with described experiment proportioning module 4 by wireless network (GPRS, CDMA, 3G) simultaneously.Described intelligence location management through quantification module 5 can be carried out intelligent management to whole platform: first, can know in real time the raw material surplus in sandy plain material holding vessel 31 and the non-sandy plain material holding vessel 32, when the raw material surplus is lower than the value of setting, can automatically report to the police, in time raw material be replenished to remind the related personnel.The second, can know in real time sandy plain material holding vessel 31 and non-sandy plain material holding vessel 32 positions, the vehicle transport efficient when replenishing raw material to improve.The 3rd, raw material carrier vehicle and sandy plain material holding vessel 31 and non-sandy plain material holding vessel 32 can be carried out Intelligent Matching, when illegally filling material automatically when sandy plain material holding vessel 31 and non-sandy plain material holding vessel 32 fill material, nonregistered (NR) raw material carrier vehicle reports to the police.The 4th, can set job sites by intelligent monitoring management software 52 and allow the mortar kind and the strength grade that use, data communication device to cross wireless network (GPRS, CDMA, 3G) to send to intelligent terminal 51 and intuitively show thereon.Job site personnel just can be selected required mortar kind and strength grade at intelligent terminal 51 by simple push-botton operation.The 5th, can automatically calculate the usage data of sandy plain material, non-sandy plain material, automatically calculate the usage data of variety classes, different intensity grades mortar, carry out statistical analysis and demonstration at intelligent monitoring management software 52.
And the above is for the preferred embodiments of the present invention, is not limited to invention, and for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any modification of doing, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (10)
1. instant mix platform of Intelligent moving type dry-mixed mortar, comprise sandy plain material pretreatment module (1), non-sandy plain material first premixing compound module (2), job site secondary mix module (3) and experiment proportioning module (4), it is characterized in that: described sandy plain material pretreatment module (1) is carried out preliminary treatment to the sandy plain material, and pretreated sandy plain material is transported to and is kept in the sandy plain material holding vessel (31) of job site secondary mix module (3); Described non-sandy plain material first premixing compound module (2) carries out first mix to cement, breeze, non-sandy plain material, and the non-sandy plain material behind the mix is transported to and is kept in the non-sandy plain material holding vessel (32) of job site secondary mix module 3 first; Described sandy plain material pretreatment module (1) is connected with described experiment proportioning module (4) by wireless network, transmits sandy plain material performance test data; Described non-sandy plain material first premixing compound module (2) is connected with described experiment proportioning module (4) by wireless network, transmits non-sandy plain material performance test data; Described experiment proportioning module (4) is connected with intelligence location management through quantification module (5) by wireless network, transmits dry-mixed mortar proportioning data; Described intelligence location management through quantification module (5) is connected with charging metering and the control device (33) of described job site secondary mix module 3, the charge proportion of control sandy plain material holding vessel (31) and non-sandy plain material holding vessel (32); Described intelligence location management through quantification module (5) is connected with stirring and the drawing mechanism (34) of described job site secondary mix module (3), control mixing time and discharging.
2. the instant mix platform of described Intelligent moving type dry-mixed mortar according to claim 1, be further characterized in that: described intelligence location management through quantification module (5) comprises intelligent terminal (51) and intelligent monitoring management software (52), wherein said intelligent terminal (51) is installed in the job site, described intelligent monitoring management software (52) is installed on the computer of accessible internet, and described intelligent terminal (51) is connected with described intelligent monitoring management software (52) by wireless network.
3. the instant mix platform of described Intelligent moving type dry-mixed mortar according to claim 1, be further characterized in that: described intelligence location management through quantification module (5) is known the raw material surplus in described sandy plain material holding vessel (31) and the non-sandy plain material holding vessel (32) in real time, when the raw material surplus is lower than the value of setting, can automatically report to the police, in time raw material be replenished to remind the related personnel.
4. the instant mix platform of described Intelligent moving type dry-mixed mortar according to claim 1, be further characterized in that: described intelligence location management through quantification module (5) is known described sandy plain material holding vessel (31) and described non-sandy plain material holding vessel (32) position in real time, the vehicle transport efficient when replenishing raw material to improve.
5. the instant mix platform of described Intelligent moving type dry-mixed mortar according to claim 1, be further characterized in that: described intelligence location management through quantification module (5) can be carried out Intelligent Matching with described sandy plain material holding vessel (31) and described non-sandy plain material holding vessel (32) with raw material carrier vehicle, reports to the police when nonregistered (NR) raw material carrier vehicle illegally fills material automatically when described sandy plain material holding vessel (31) and described non-sandy plain material holding vessel (32) fill material.
6. the instant mix platform of described Intelligent moving type dry-mixed mortar according to claim 1 is further characterized in that: described intelligence location management through quantification module (5) illegally fill the material type of alarm can for carry out sound and light alarm at described intelligent terminal (51), carry out sound and light alarm at described intelligent monitoring management software (52), by the report to the police combination of several type of alarms of SMS.
7. the instant mix platform of described Intelligent moving type dry-mixed mortar according to claim 1, be further characterized in that: described intelligence location management through quantification module (5) is set mortar kind and the strength grade that the job site allows use by described intelligent monitoring management software (52), and data communication device is crossed wireless network and is sent to described intelligent terminal (51), intuitively show at described intelligent terminal (51), job site personnel upward just can be selected required mortar kind and strength grade by simple push-botton operation at described intelligent terminal (51).
8. the instant mix platform of described Intelligent moving type dry-mixed mortar according to claim 1, be further characterized in that: described intelligent terminal (51) can be selected the operation of mortar kind and strength grade according to the job site, the cement mortar ratio data of calling stored, charge proportion by described charging metering and control module (33) control sandy plain material and non-sandy plain material, control simultaneously described stirring and material discharging module (34), sandy plain material, non-sandy plain material and water are carried out the secondary mix, the wet mortar that formation can be constructed is emitted through material discharging module.
9. the instant mix platform of described Intelligent moving type dry-mixed mortar according to claim 1, be further characterized in that: described intelligence location management through quantification module (5) is calculated the usage data of sandy plain material, non-sandy plain material automatically, automatically calculate the usage data of variety classes, different intensity grades mortar, and carry out statistical analysis and demonstration by described intelligent monitoring management software (52).
10. the instant mix platform of described Intelligent moving type dry-mixed mortar according to claim 1, be further characterized in that: described job site secondary mix module (3) adopts the packaged type design.
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| CN 201110133557 CN102275225B (en) | 2011-05-23 | 2011-05-23 | Intelligent and transportable dry-mixed mortar instant mixing platform |
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| CN 201110133557 CN102275225B (en) | 2011-05-23 | 2011-05-23 | Intelligent and transportable dry-mixed mortar instant mixing platform |
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| CN102707660B (en) * | 2012-06-06 | 2014-03-19 | 山东胜油固井工程技术有限公司 | Automatic control system for operation of oil well cement dry mixing station |
| CN103485521A (en) * | 2013-09-11 | 2014-01-01 | 梅州淦源建材科技有限公司 | Mechanized spraying method of ordinary ready-mixed mortar |
| CN103924785B (en) * | 2014-05-08 | 2016-05-18 | 广州市建材行业协会 | Multiviscosisty cement premixing mortar green construction method |
| CN104631830B (en) * | 2015-01-14 | 2017-01-18 | 武汉东方建设集团有限公司 | Method for pumping high-sand-rate premixed mortar in gravity self-pressure separation prevention mode |
| CN107234730A (en) * | 2017-07-04 | 2017-10-10 | 李日昌 | Mortar stirring tank and method for preparing mortar |
| CN109333830B (en) * | 2018-11-28 | 2024-05-14 | 扬州扬工机械有限公司 | Fast moving type stabilized soil mixing station and use method thereof |
| CN109910176B (en) * | 2019-02-23 | 2021-06-22 | 上海翟氏建材科技有限公司 | Concrete stirring system and control method thereof |
| CN110271094A (en) * | 2019-05-31 | 2019-09-24 | 渭南鸿盛兴科技有限公司 | Dry powder and mortar intelligent mobile number bucket storehouse stirring system and management method |
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| US6800245B1 (en) * | 2000-11-28 | 2004-10-05 | Vita Special Purpose Corporation | Sterile polymerizable systems and kits and methods of their manufacture and use |
| CN100520350C (en) * | 2005-12-26 | 2009-07-29 | 重庆市节能技术服务中心 | Method for detecting content of river sand and fly ash in concrete mixture |
| CN101913804B (en) * | 2010-07-23 | 2012-10-03 | 邵阳市宝鑫高科新材开发有限公司 | Dry-mixed mortar material and preparation method thereof |
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