CN102269523B - Improved melting furnace - Google Patents

Improved melting furnace Download PDF

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Publication number
CN102269523B
CN102269523B CN201110169432.1A CN201110169432A CN102269523B CN 102269523 B CN102269523 B CN 102269523B CN 201110169432 A CN201110169432 A CN 201110169432A CN 102269523 B CN102269523 B CN 102269523B
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China
Prior art keywords
pouring device
melting furnace
melting
improved
molten metal
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CN201110169432.1A
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CN102269523A (en
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封全虎
吴平
陶俊兵
吴小兵
李小兵
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ANHUI ZHONGYUAN NEW MATERIAL Co Ltd
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ANHUI ZHONGYUAN NEW MATERIAL Co Ltd
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Abstract

The invention discloses an improved melting furnace. A pouring device is arranged in the improved melting furnace; the longitudinal section of the pouring device is right-angled trapezoidal, namely the whole pouring device is right-angled trapezoidal; and the lower part of the pouring device is provided with an outlet, and the outlet is communicated with the cavity of the pouring device. During pouring, the molten metal flows into the pouring device through a melting slot and flows out through the outlet of the pouring device, so that the flowing route of the molten metal can be accurately controlled. Meanwhile, a pouring device heat insulation cover is covered at the opening of the pouring device of the melting furnace during pouring, so that the oxidation and cooling degree of the molten metal can be retarded.

Description

Improved melting furnace
Technical field
The present invention relates to a kind of improved melting furnace, particularly relate to a kind of improved melting furnace that adds material-pouring device.
Background technology
As current comparatively general way, existing melting furnace is that the breach by melting furnace sidewall directly carries out batch turning after raw material are melted.Adopt the advantage of this way to be, melting furnace relatively simple for structure, is conducive to save enterprise's production cost.But the shortcoming that the breach by above-mentioned melting furnace sidewall directly carries out batch turning is also clearly, the route that during such as batch turning, molten metal is flowed through is difficult to control accurately; What is more important, when the breach by melting furnace sidewall directly carries out batch turning, the contact-making surface of liquation and outside air causes more greatly molten metal easily oxidized and cooling.In sum, problem demanding prompt solution is to improve to overcome above-mentioned defect to existing melting furnace batch turning structure.
Summary of the invention
Technical problem to be solved by this invention is, a kind of improved melting furnace is provided, it has improved the batch turning structure of melting furnace, the route that when accurately controlled melting stove carries out batch turning, molten metal is flowed through, and can greatly slow down molten metal and hold oxidized and cooling speed.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of improved melting furnace, and this melting furnace comprises: body of heater; Melting channel, the top that it is positioned at the inside of described body of heater and is opened on body of heater, this melting channel is for carrying out heat fused to raw material metal; In addition, this melting furnace also comprises: material-pouring device, and it is fixed on the sidewall of described body of heater, and its inner chamber is connected with described melting channel; Material-pouring device outlet, its be arranged at described material-pouring device bottom and with the intracavity inter-connection of described material-pouring device; In addition, on the inwall of described melting channel, build and have four layers of heat-barrier material, these four layers of heat-barrier materials are followed successively by from outside to inside: casting material brick (14), ramming mass, insulating brick and asbestos board.
Further, in improved melting furnace involved in the present invention, the longitudinal section of described material-pouring device is right-angled trapezium.
Further, in improved melting furnace involved in the present invention, the inwall of described material-pouring device is built refractory brick.
Further, improved melting furnace involved in the present invention also comprises: melting channel insulation cover, it is for hiding the opening of described melting channel.
Advantage of the present invention is, improved melting furnace involved in the present invention has installed a material-pouring device additional, the longitudinal section of this material-pouring device is that right-angled trapezium is that whole material-pouring device is a right-angled trapezium body, and the bottom of material-pouring device is provided with outlet, the intracavity inter-connection of this outlet and described material-pouring device.While carrying out batch turning, first molten metal liquation flow in material-pouring device the outlet by material-pouring device again by melting channel and flows out, thereby can control accurately the route that molten metal is flowed through.Meanwhile, during batch turning, the opening part of pouring device of melting furnace is stamped material-pouring device insulation cover, can slow down the oxidized and cooling degree of molten metal.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram of improved melting furnace of the present invention;
Fig. 2 is the internal structure schematic diagram of improved melting furnace of the present invention;
Fig. 3 is the overall structure schematic diagram of material-pouring device insulation cover in improved melting furnace of the present invention;
Fig. 4 is the top view of material-pouring device insulation cover shown in Fig. 3;
Fig. 5 is the upward view of material-pouring device insulation cover shown in Fig. 3;
Fig. 6 is the structural representation of graphite rod in material-pouring device insulation cover.
The specific embodiment
For further disclosing technical scheme of the present invention, be hereby described with reference to the accompanying drawings embodiments of the present invention.
Fig. 1 is the overall structure schematic diagram of improved melting furnace of the present invention, the internal structure schematic diagram that Fig. 2 is improved melting furnace of the present invention, and the melting furnace shown in figure comprises: body of heater 10; Melting channel 15, the top that it is positioned at the inside of described body of heater 10 and is opened on body of heater 10, this melting channel 15 is for carrying out heat fused to raw material metal; In addition, this melting furnace also comprises: material-pouring device 20, and it is fixed on the sidewall of described body of heater 10, and its inner chamber is connected with described melting channel 15, more specifically, the longitudinal section of described material-pouring device 20 is that right-angled trapezium is that the inner chamber of material-pouring device 20 is a right-angled trapezium body; Material-pouring device outlet 22, its be arranged at described material-pouring device 20 bottom and with the intracavity inter-connection of described material-pouring device 20, when melting furnace carries out batch turning, molten metal exports 22 by material-pouring device again and flows out after melting channel 15 flow in material-pouring device 20, thereby can control accurately the route that molten metal is flowed through.
In addition, in order to reach insulation and heat insulation effect, on the inwall of described melting channel 15, build and have four layers of heat-barrier material, these four layers of heat-barrier materials are followed successively by from outside to inside: casting material brick 14, ramming mass 13, insulating brick 12 and asbestos board 11; The inwall of described material-pouring device 20 is built refractory brick 21.
In order further to increase insulation and the effect of heat insulation of melting furnace, this melting furnace also comprises: melting channel insulation cover, its for the opening that hides described melting channel 15 to play insulation effect; And material-pouring device insulation cover 30, it is for hiding the opening of described material-pouring device 20.Wherein, as shown in Fig. 3, Fig. 4, Fig. 5 and Fig. 6, described material-pouring device insulation cover 30 comprises: handle 33; Screw rod 32, it is fixedly connected with described handle 33; Spiro rod cap 31, screw thread is carved with in its inside, and described screw rod 32 can screw in this spiro rod cap 31 and from the other end of this spiro rod cap 31 and pass; Draw-in groove 34, it is fixedly connected with described screw rod 32 lower ends, and its both sides are provided with screwed hole; A pair of screw 35, this can screw in the screwed hole of described draw-in groove 34 both sides to screw 35; Graphite rod 40, the top 41 of this graphite rod 40 can be stuck in described draw-in groove 34 and be about to this graphite rod 40 and be connected on described screw rod 32 by described a pair of screw 35, in addition, this graphite rod 40 can insert in described material-pouring device outlet 22 and prevent molten metal outflow to seal this material-pouring device outlet 22.
Two kinds of action situations while disclosed improved melting furnace work being described below in conjunction with accompanying drawing.
Step in action situation one is followed successively by: 1. raw material metal melts in described melting channel 15; 2. during batch turning, the molten metal after fusing finally flows out by described material-pouring device outlet 22 after described melting channel 15 flow in described material-pouring device 20 again, thereby can control accurately the route that molten metal is flowed through.Meanwhile, the inwall of described material-pouring device 22 is built refractory brick 21, can play insulation effect to the molten metal in this material-pouring device 20.
Step in action situation two is followed successively by: 1. raw material metal melts in described melting channel 15; 2. described in, the top 41 of graphite rod 40 is stuck in described draw-in groove 34 and is about to this graphite rod 40 and is connected on described screw rod 32 by described a pair of screw 35; 3. described material-pouring device insulation cover 30 is covered to the opening of described material-pouring device 20, now described graphite rod 40 is inserted in described material-pouring device outlet 22 and prevents molten metal outflow to seal this material-pouring device outlet 22; 4. during batch turning, molten metal after fusing is constantly flow in described material-pouring device 20 by melting channel 15, when the molten metal in described material-pouring device 20 reaches a certain amount of, swing handle 33 moves up described screw rod 32, thereby drive described graphite rod 40 to leave described material-pouring device outlet 22, now molten metal finally flows out by described material-pouring device outlet 22, thereby can control accurately the route that molten metal is flowed through.Equally, because the inwall of described material-pouring device 20 is built, there is refractory brick 21, can play to the molten metal in material-pouring device 20 better insulation effect.
More than, by description of listed embodiment, the basic ideas and basic principles of the present invention have been set forth.But the present invention is never limited to above-mentioned listed embodiment, every equivalent variations of doing based on technical scheme of the present invention, improvement and deliberately become of inferior quality behavior, all should belong to protection scope of the present invention.

Claims (4)

1. an improved melting furnace, this melting furnace comprises: body of heater (10); Melting channel (15), the top that it is positioned at the inside of described body of heater (10) and is opened on body of heater (10); It is characterized in that, this melting furnace also comprises: material-pouring device (20), and it is fixed on the sidewall of described body of heater (10), and its inner chamber is connected with described melting channel (15), and described material-pouring device (20) is a transfer container; Material-pouring device outlet (22), its be arranged at described material-pouring device (20) bottom and with the intracavity inter-connection of described material-pouring device (20); In addition, on the inwall of described melting channel (15), build and have four layers of heat-barrier material, these four layers of heat-barrier materials are followed successively by from outside to inside: casting material brick (14), ramming mass (13), insulating brick (12) and asbestos board (11).
2. improved melting furnace according to claim 1, is characterized in that, the longitudinal section of described material-pouring device (20) is right-angled trapezium.
3. improved melting furnace according to claim 1, is characterized in that, the inwall of described material-pouring device (20) is built refractory brick (21).
4. improved melting furnace according to claim 1, is characterized in that, this melting furnace also comprises: melting channel insulation cover, it is for hiding the opening of described melting channel (15).
CN201110169432.1A 2011-06-22 2011-06-22 Improved melting furnace Active CN102269523B (en)

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CN106270475B (en) * 2016-11-10 2018-11-06 芜湖新兴铸管有限责任公司 Pouring ladle sizing packet mouth

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US6602461B2 (en) * 2001-03-14 2003-08-05 Km Europa Metal Ag Arrangement for pouring a pourable melt made up of a copper alloy

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GB9108038D0 (en) * 1991-04-16 1991-06-05 Forgemaster Steels Limited Improved taphole design and method
WO2003068433A1 (en) * 2002-02-14 2003-08-21 Hoei Shokai Co., Ltd. Container for supplying molten metal and safety device
CN2599498Y (en) * 2003-01-03 2004-01-14 株洲冶炼集团有限责任公司 Centre type small flow constant discharge device
CN101254530A (en) * 2008-04-11 2008-09-03 中铝洛阳铜业有限公司 Copper alloy antivacuum adding Zircomium engineering technology equipment and technological process thereof

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Publication number Priority date Publication date Assignee Title
US6602461B2 (en) * 2001-03-14 2003-08-05 Km Europa Metal Ag Arrangement for pouring a pourable melt made up of a copper alloy

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Title
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任然.《5000KVA矿热炉炉衬改造》.《铁合金》.1995,

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