Summary of the invention
Technical problem to be solved by this invention provides a kind of method that improves the cellulose base fiber fabric dye level with shitosan, significantly improve the fastness that combines between shitosan and the cellulose fibre by this method, the chitin modified cellulose base fiber fabric that obtains obviously strengthens the adsorption capacity of dyestuff, and the dye-uptake of dyestuff and the color depth of fabric obviously improve.
The technical scheme that realizes above-mentioned purpose is: with solvent and the crosslinking agent of polybasic carboxylic acid solution as shitosan, epoxychloropropane is as crosslinking agent, by pad, preliminary drying, high temperature bake, to the cellulose base fiber fabric surface, select for use anionic dye to carry out normal dyeing then the shitosan covalence graft.
The invention provides a kind of method, may further comprise the steps with shitosan raising cellulose base fiber fabric dye level:
(1) be the NaOH solution of 10-30% with immersing mass fraction under the cellulose base fiber fabric room temperature of destarch, boiling-off, bleaching, after soaking 10-20min, wash 3-5 time, in being the glacial acetic acid of 5%-10%, mass fraction soaks 30-45min again, be washed to neutrality at last, 80-85 ℃ of oven dry makes alkali pretreatment of fiber cellulose fiber fabric;
(2) shitosan is dissolved in the polybasic carboxylic acid solution that mass fraction is 5%-10%, treat that it dissolves fully after, add crosslinking agent, make the shitosan dressing liquid;
(3) will pad the shitosan dressing liquid through the pretreated cellulose base fiber fabric of alkali, two soak two rolls pick-up 70%-100%, padding mass fraction again is 5%-20%NaOH solution, and two soak two rolls pick-up 80%-100%, after the 80-85 ℃ of oven dry, high temperature bakes 1-3min, washes 3-5 time then, removes the not shitosan of covalent cross-linking, after the 80-85 ℃ of oven dry, select for use the anionic dyestuff to carry out normal dyeing, dyeing gets final product through washing, soap, drying after finishing.
As shown from the above technical solution: the present invention at first adopts alkali lye that fabric is carried out activation processing, utilizes the expanded effect of alkali to cellulose fibre, improves the accessibility and the reactivity of fiber; Polybasic carboxylic acid is the solvent of shitosan, can be used as crosslinking agent again, under appropriate condition can with cellulose, shitosan generation esterification, and the free carboxyl group of polybasic carboxylic acid also can form salt type bond with the reaction of amino in the shitosan; The crosslinking agent epoxychloropropane can be crosslinked with hydroxyl, the hydroxyl on the shitosan, amino on the cellulose macromolecule under the high-temperature alkaline condition, realizes the covalent cross-linking of shitosan and cellulose fibre.
As preferably, its molecular weight of shitosan is 1.1-2.5 * 10
5, deacetylation is 75-95%.
As preferably, the polybasic carboxylic acid described in the step (2) is one or both in citric acid, the tartaric acid.The solubility of shitosan in citric acid, tartaric acid solution is better.
As preferably, the cellulose base fiber fabric described in the step (1) is cotton, fiber crops, viscose fabric or both intertextures.
As preferably, the concentration of shitosan in polybasic carboxylic acid solution described in the step (2) is 0.25g/L-1.25g/L.Chitosan concentration is too high, and solution viscosity is too high, influences subsequent treatment.
As preferably, the crosslinking agent described in the step (2) is an epoxychloropropane, and concentration is 0.01-0.05mol/L in polybasic carboxylic acid solution.Epoxychloropropane concentration is too high, can cause the shitosan self-crosslinking, reduces the amount of shitosan and cellulose graft.
As preferably, the baking temperature described in the step (3) is 140-160 ℃.
As preferably, the anionic dyestuff described in the step (3) is REACTIVE DYES, direct dyes, ACID DYES or soluble vat dye.
The present invention is with the method advantage that shitosan improves the cellulose base fiber fabric dye level:
(1) polybasic carboxylic acid is the solvent of shitosan, is again the crosslinking agent between shitosan and the cellulose fibre, helps shitosan fixing on cellulose base fiber fabric.
(2) epoxychloropropane both can with the hydroxyl reaction on the cellulose macromolecule, again can with hydroxyl on the shitosan, amino reaction, after high temperature baked, shitosan was covalently bonded to the cellulose base fiber fabric surface, prevented that in the dyeing course, shitosan comes off from fabric face.
(3) cellulose base fiber fabric of modification of the present invention significantly strengthens the absorption property of anionic dye, has improved the dye-uptake of dyestuff and the color depth of fabric, can reduce the consumption of neutral electrolyte in the dyeing course.
(4) wrinkle resistance of the cellulose base fiber fabric of modification of the present invention obviously improves.
The specific embodiment
Below in conjunction with specific embodiment, the present invention is described in further detail.Should be understood that these embodiment just in order to demonstrate the invention, but not limit the scope of the invention by any way.
Embodiment 1
The alkali preliminary treatment: 2g is immersed mass fraction under the COTTON FABRIC room temperature of destarch, boiling-off, bleaching be 20% NaOH solution, after soaking 20min, wash 3 times, in 10% glacial acetic acid, soak 30min again, be washed to neutrality, 80 ℃ of oven dry make alkali preliminary treatment COTTON FABRIC;
It is in 5% the citric acid solution that the 0.025g shitosan is dissolved in the 100mL mass fraction, treat that it dissolves fully after, add the 0.001moL epoxychloropropane, make the shitosan dressing liquid;
To pad the shitosan dressing liquid through the pretreated COTTON FABRIC of alkali, two soak two rolls, pick-up 70%, and padding mass fraction again is 5%NaOH solution, two soak two rolls, after 100%, 85 ℃ of oven dry of pick-up, 140 ℃ bake 3min, wash then 3 times, remove the not shitosan of covalent cross-linking, after 85 ℃ of oven dry, select for use REACTIVE DYES to carry out normal dyeing.
Comparative example 1:
It is in 1% the acetum that the 0.025g shitosan is dissolved in the 100mL mass fraction, makes the shitosan dressing liquid; To pad the shitosan dressing liquid through the COTTON FABRIC of alkali preliminary treatment (processing procedure is with embodiment 1) then, two soak two rolls, and after 70%, 85 ℃ of oven dry of pick-up, 140 ℃ bake 3min, washes then 3 times, after 85 ℃ of oven dry, selects for use REACTIVE DYES to carry out normal dyeing.The dyeing prescription that embodiment 1 and comparative example 1 use:
REACTIVE DYES 3RS/% (o.w.f) 2
Glauber salt/gL
-150
Sodium carbonate/gL
-120
Bath raio 1: 50
Room temperature goes into to dye, and adds glauber salt behind the 15min, slowly is warming up to 60 ℃, continuous dye add sodium carbonate fixation 30min behind the 15min after, take out sample, use cold wash, soap boiling (soap flakes 2g/L, soda ash 2g/L, 95 ℃, 10min, bath raio 1: 30), washing is dried.
Embodiment 2
The alkali preliminary treatment: 2g is immersed mass fraction under the viscose fabric room temperature of destarch, boiling-off, bleaching be 10% NaOH solution, after soaking 10min, wash 4 times, in 5% glacial acetic acid, soak 45min again, be washed to neutrality, 85 ℃ of oven dry make alkali preliminary treatment viscose fabric;
It is in 10% the tartaric acid solution that the 0.05g shitosan is dissolved in the 100mL mass fraction, treat that it dissolves fully after, add the 0.002moL epoxychloropropane, make the shitosan dressing liquid;
To pad the shitosan dressing liquid through the pretreated viscose fabric of alkali, two soak two rolls, pick-up 80%, and padding mass fraction again is 10%NaOH solution, two soak two rolls, after 80%, 80 ℃ of oven dry of pick-up, 150 ℃ bake 2min, wash then 4 times, remove the not shitosan of covalent cross-linking, after 80 ℃ of oven dry, select for use direct dyes to carry out normal dyeing.
Comparative example 2
It is in 1% the acetum that the 0.05g shitosan is dissolved in the 100mL mass fraction, makes the shitosan dressing liquid; To pad the shitosan dressing liquid through the viscose fabric of alkali preliminary treatment (processing method is with embodiment 2), two soak two rolls, and after 80%, 80 ℃ of oven dry of pick-up, 150 ℃ bake 2min, wash then 4 times, after 80 ℃ of oven dry, select for use direct dyes to carry out normal dyeing.
The dyeing prescription that embodiment 2 and Comparative Examples 2 are used:
Direct dyes are Congo red/% (o.w.f) 2
Glauber salt/gL
-150
Bath raio 1: 50
Room temperature goes into to dye, and adds glauber salt behind the 15min, slowly is warming up to 50 ℃, behind the insulation 30min, takes out sample, uses cold wash, soap boiling (soap flakes 2g/L, soda ash 2g/L, 95 ℃, 10min, bath raio 1: 30), washing, oven dry.
Embodiment 3
The alkali preliminary treatment: 2g is immersed mass fraction under the linen room temperature of destarch, boiling-off, bleaching be 30% NaOH solution, after soaking 20min, wash 5 times, in 8% glacial acetic acid, soak 35min again, be washed to neutrality, 85 ℃ of oven dry make alkali preliminary treatment linen;
It is in 8% citric acid, the tartaric acid mixed solution (citric acid and tartaric mol ratio are 3: 1) that the 0.125g shitosan is dissolved in the 100mL mass fraction, treat that it dissolves fully after, add the 0.005moL epoxychloropropane, make the shitosan dressing liquid;
To pad the shitosan dressing liquid through the pretreated linen of alkali, two soak two rolls pick-up 100%, padding mass fraction again is 20%NaOH solution, and two soak two rolls pick-up 90%, after 85 ℃ of oven dry, 160 ℃ bake 1min, wash then 5 times, remove the not shitosan of covalent cross-linking, after 85 ℃ of oven dry, select for use soluble vat dye to carry out normal dyeing, dyeing gets final product through washing, soap, drying after finishing.
Comparative example 3
It is to make the shitosan dressing liquid in 1% the acetum that the 0.125g shitosan is dissolved in the 100mL mass fraction, to pad the shitosan dressing liquid through the linen of alkali preliminary treatment (processing method is with embodiment 3), two soak two rolls, after 100%, 85 ℃ of oven dry of pick-up, 160 ℃ bake 1min, wash then 5 times, after 85 ℃ of oven dry, select for use soluble vat dye to carry out normal dyeing, dyeing gets final product through washing, soap, drying after finishing.
The dyeing prescription that embodiment 3 and Comparative Examples 3 are used:
Anthrasol Blue IBC/% (o.w.f) 2
Glauber salt/gL
-130
Bath raio 1: 50
Room temperature goes into to dye, and adds glauber salt behind the 15min, slowly is warming up to 40 ℃, behind the insulation 30min, take out sample, immerse in the colour developing liquid (97.7% sulfuric acid concentration is 20mL/L), behind the 10min, take out sample, use cold wash, soap boiling (soap flakes 2g/L, soda ash 2g/L, 95 ℃, 10min; bath raio 1: 30), washing, oven dry.
Embodiment 4
The alkali preliminary treatment: 2g is immersed mass fraction under sticking/cotton (35/65) fabric room temperature of destarch, boiling-off, bleaching be 20% NaOH solution, after soaking 15min, wash 3 times, in 5% glacial acetic acid, soak 45min again, be washed to neutrality, 85 ℃ of oven dry make the alkali preliminary treatment and glue/COTTON FABRIC;
It is in 6% citric acid, the tartaric acid mixed solution (citric acid and tartaric mol ratio are 4: 1) that the 0.1g shitosan is dissolved in the 100mL mass fraction, treat that it dissolves fully after, add the 0.004moL epoxychloropropane, make the shitosan dressing liquid;
Will through alkali pretreated sticking/COTTON FABRIC pads the shitosan dressing liquid, two soak two rolls pick-up 90%, padding mass fraction again is 15%NaOH solution, and two soak two rolls pick-up 100%, after 80 ℃ of oven dry, 150 ℃ bake 3min, wash then 4 times, remove the not shitosan of covalent cross-linking, after 80 ℃ of oven dry, select acid dyeing for use, dyeing gets final product through washing, soap, drying after finishing.
Comparative example 4
It is to make the shitosan dressing liquid in 1% the acetum that the 0.1g shitosan is dissolved in the 100mL mass fraction, to pad the shitosan dressing liquid through the sticking/COTTON FABRIC of alkali preliminary treatment (processing method is with embodiment 4), two soak two rolls, after 90%, 80 ℃ of oven dry of pick-up, 150 ℃ bake 3min, wash then 4 times, after 80 ℃ of oven dry, select acid dyeing for use, dyeing gets final product through washing, soap, drying after finishing.
The dyeing prescription that embodiment 4 and Comparative Examples 4 are used:
Acid Orange II/% (o.w.f) 2
Ammonium sulfate/% (o.w.f) 8
Bath raio 1: 50
After preparing dye liquor by above-mentioned prescription, dye bath is warming up to 40 ℃, fabric is dropped into begin dyeing in the dye bath.Dye bath is warming up to 100 ℃ gradually with the speed of 2 ℃/min, dyes 60min at 100 ℃, takes out sample after dyeing finishes, and uses cold wash, oven dry.
Embodiment 5
The mensuration of dye uptake:, calculate dye-uptake with following formula with the absorbance of 722S spectrophotometer at maximum absorption wave strong point mensuration dye liquor:
Dye-uptake/%=(1-I/I
0) * 100
In the formula: I is dyeing back raffinate absorbance; I
0Be dye liquor initial concentration absorbance.
The mensuration of color depth (K/S value): with DYED FABRICS folding twice (four layers), adopt Datacolor SF60OX computer color measurement and color match instrument to measure the K/S value of DYED FABRICS at λ max place, each sample is surveyed and is averaged for four times.
The mensuration of anti-crease property: the anti-crease property of fabric is pressed GB/T3819-1997 " textiles anti-crease property " standard testing.
Measure embodiment 1~4, comparative example 1~4 and handle dye-uptake, color depth, the wrinkle resistance of fabric by top method without shitosan, shown in result such as the table 1, table 2:
The Color of table 1 shitosan finish fabric
Can find out that from table 1 cellulose base fiber fabric is after the shitosan arrangement, dye-uptake, K/S value obviously increase, and only rely on physical bond in the comparative example 1~4 between fabric and the shitosan, and in dyeing course subsequently, shitosan easily comes off from fabric; And the polybasic carboxylic acid that embodiments of the invention 1-4 uses be the solvent of shitosan is the covalent cross-linking that crosslinking agent, epoxychloropropane also can be realized shitosan and cellulose fibre simultaneously, makes the color depth of the dye-uptake of final dyestuff and fabric much larger than Comparative Examples.
Table 2 shitosan finish fabric wrinkle resistance and the not contrast of finish fabric
As can be seen from Table 2, after cellulose base fiber fabric pads chitosan solution, wrinkle resistance increases to some extent, this is because shitosan is a kind of natural high polymer, form a skim at the cellulose fibre surface energy, but owing to only rely on physical absorption to combine between shitosan and the cellulose fibre, so that wrinkle resistance increases is not obvious.And polybasic carboxylic acid that embodiments of the invention 1-4 uses and epoxychloropropane all can be used as the crosslinking agent between shitosan and the cellulose fibre, after high temperature bakes, between shitosan and cellulose fibre, form covalent cross-linking, increased the elasticity of fiber, improve the ability that fabric is replied from deformation, made the wrinkle resistance of fabric obviously improve.
With above-mentioned foundation desirable embodiment of the present invention is enlightenment, and by above-mentioned description, the related work personnel can carry out various change and modification fully in the scope that does not depart from this invention technological thought.The technical scope of this invention is not limited to the content on the specification, must determine its technical scope according to the claim scope.