The Waste tire mold regeneration manufacturing method
Technical field
The present invention relates to a kind of Waste tire mold regeneration manufacturing method.
Background technology
The time of injection production is late because China introduces, and the bladder vulcanizing machine storage of producing for die pressing at present is very large, if adopt a large amount of capsule of injection need of production introduction to inject vulcanizer, needs the substantial contribution support.Original bladder vulcanizing machine will progressively be eliminated, caused the wasting of resources, for solving this contradiction, existing bladder vulcanizing machine is transformed, make it to become the vulcanizer with function of injection, being to solve at present with a small amount of invest in the transformation of real estate used equipment, utilizing new technology to improve the optimization approach of equipment performance, also is that bladder vulcanizing machine carries out the main purpose that injection is transformed.
Summary of the invention
The object of the present invention is to provide a kind of Waste tire mold regeneration manufacturing method of good working effect.
Technical solution of the present invention is:
A kind of Waste tire mold regeneration manufacturing method is characterized in that: increase by a cover injection device on the basis of the clamping system of former machine, adopt the vertical type injection structure, a whole set of injection device is installed on the upper plane of entablature;
Replace with crossbeam, make it to adapt to the installation of upper injection portion; Increase up and down hot plate, pull down original workbench, increase by 1 thick 120mm backing plate below the lower hot plate, in the middle of lower table, increase in addition a center ejecting mechanism and a dismountable ejector sleeve;
The control of steam heating power: the hot plate bar uses a cover control system up and down, in case of necessity core is controlled separately steam pressure :≤1.55Mpa;
Upper core hoist cylinder need be removed.The manner of execution of corresponding mould intermediate core mole changes the counterdie center into and ejects;
Entablature: assembly welding or cast with the entablature of upper planar structure again, in addition the entablature middle part namely in the middle of the upper core position of push rod need bore up and down a through hole, Ф 160-200mm can inject by this hole injection nozzle;
Upper hot plate: the place corresponding with the entablature intermediate throughholes in the middle of the upper hot plate, need an equal big or small through hole, its effect is the same with the effect of entablature through hole, but upper hot plate adopts the Steam Heating mode, again make;
On the ready plane of entablature injection mechanism four root post bases are installed, must horizontal-shift be aimed at the injection nozzle center with the entablature interstitial hole with special tooling during installation and can not be surpassed 0.1mm, vertical missing is not more than 0.6mm;
Injection mechanism installs with the entablature integral hoisting and docks with former machine, and the docking standard is undertaken by former machine entablature fitting operation rules.
Waste tire mold of the present invention again manufacturing cost is saved fund 50% than raw product, and is energy-conservation 60%, and material-saving 70% significantly reduces the harmful effect of environment.
The invention will be further described below in conjunction with embodiment.
The specific embodiment
A kind of Waste tire mold regeneration manufacturing method increases by a cover injection device on the basis of the clamping system of former machine, adopts the vertical type injection structure, and a whole set of injection device is installed on the upper plane of entablature;
Replace with crossbeam, make it to adapt to the installation of upper injection portion; Increase up and down hot plate, pull down original workbench, increase by 1 thick 120mm backing plate below the lower hot plate, in the middle of lower table, increase in addition a center ejecting mechanism and a dismountable ejector sleeve;
The control of steam heating power: the hot plate bar uses a cover control system up and down, in case of necessity core is controlled separately steam pressure :≤1.55Mpa;
Upper core hoist cylinder need be removed.The manner of execution of corresponding mould intermediate core mole changes the counterdie center into and ejects;
Entablature: assembly welding or cast with the entablature of upper planar structure again, in addition the entablature middle part namely in the middle of the upper core position of push rod need bore up and down a through hole, Ф 160-200mm can inject by this hole injection nozzle;
Upper hot plate: the place corresponding with the entablature intermediate throughholes in the middle of the upper hot plate, need an equal big or small through hole, its effect is the same with the effect of entablature through hole, but upper hot plate adopts the Steam Heating mode, again make;
On the ready plane of entablature injection mechanism four root post bases are installed, must horizontal-shift be aimed at the injection nozzle center with the entablature interstitial hole with special tooling during installation and can not be surpassed 0.1mm, vertical missing is not more than 0.6mm;
Injection mechanism installs with the entablature integral hoisting and docks with former machine, and the docking standard is undertaken by former machine entablature fitting operation rules.