CN102266827A - Vertically lifting type antifreeze solution spraying device and use method thereof - Google Patents
Vertically lifting type antifreeze solution spraying device and use method thereof Download PDFInfo
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Abstract
The invention relates to a vertically lifting type antifreeze solution spraying device and a use method thereof and belongs to the technical field of mechanical design and control. The invention particularly relates to a technical scheme of an antifreeze solution spraying device which is capable of lifting vertically and can be used for efficiently and uniformly spraying the antifreeze solution onto five inner surfaces of a carriage of a coal train and a use method of the device. The antifreeze solution spraying device is characterized by comprising a support beam, a rotating beam, a vertical lifting mechanism, a nozzle turning mechanism, a nozzle base assembly, an angular displacement sensing mechanism, a pipeline system and a control system. The antifreeze solution spraying device can uniformly spray the antifreeze solution onto the inner walls of the carriage in all directions, but stops spraying the antifreeze solution onto the clearances between carriages. When a high-altitude device, a head end and a maintenance car pass by, the whole antifreeze solution spraying device is lifted up vertically and stops spraying the antifreeze solution. The parameters, such as nozzle type, quantity, rotating speed, rotating direction and the like, can be automatically adjusted according to the conditions such as the indentified carriage position, moving direction, moving speed, ambient temperature and the like, thereby promoting the spraying effect, the spraying efficiency and the use ratio of the antifreeze solution.
Description
Technical field
A kind of vertical lift type antifreezing fluid spraying device of the present invention and using method thereof, belong to Machine Design and control technology field, be specifically related to a kind of vertical lift type antifreezing fluid spraying device of the unit train compartment inner surface that anti-icing fluid evenly can be sprayed onto efficiently differing heights and the technical scheme of using method thereof.
Background technology
Railway is the main channel of coal in China transportation, and the outward transport coal of Coal Transport enterprise contains moisture, can freeze the car situation when transporting in the winter time.Coal fortune is frozen the car problem and is all brought enormous economic loss to departments such as ore deposit, road, ports.The main loss form has: freeze the residual coal of car and lose, freeze the residual coal round transport of car with wagon flow and cause transport power waste, cleaning to freeze the used fund of the residual coal of car, freeze car and cause the holdup time lengthening, influence that rolling stock normally has enough to meet the need, handling capacity descends, influence the performance of conevying efficiency, the benefit that also makes simultaneously the owner of cargo and railway is subjected to direct influence because of the reduction of conevying efficiency.In addition, freeze the residual coal of car and lose with wagon flow railway environment along the line is polluted, thereby freeze the car problem and also become environmental issue.The moisture that reduces coal is to solve the effective ways that freeze, but floor space is big, investment is big because the dehydration of coal and drying are handled, expense is high, thereby most of coal preparation plant does not have the drying plant.Once adopted many methods to solve both at home and abroad to freeze coal and unloaded, as vibrate, knock, methods such as explosion, defrozing silo, magnetic field impulse vibration, and these method labour intensity are big, cost is high, efficient is low, fail fundamentally to solve to freeze the coal problem of unloading.In view of above all situations, still generally adopt the method for spraying anti-icing fluid to solve now and freeze the coal problem.Coal in China is produced and is mainly concentrated on cold northern area, generally carries out coal output by coal preparation plant, and its outward transport coal is mainly based on coal blending, and the situation of freezing of coal blending and the free moisture of coal, particle composition have much relations.With the initial mark that the sticking end and little caking freeze as coal, wherein the sticking end, the caking phenomenon of smalls are more serious, and the end phenomenon of freezing of coal washing piece often takes place, and the situation of freezing of mixed coal is by the fit form decision of smalls and coal washing piece fully.The form of freezing car mainly shows as the sticking end, wall built-up and caking, when ambient temperature is low, at first produces the sticking end and wall cling phenomenon, along with the heat conduction, forms caking from freezing gradually outside to inside, and because moisture permeates downwards, phenomenon of the sticking end is particularly serious.General serious caking is to take place under the low-down situation of temperature, and the sticking end and wall built-up are as long as environment temperature all might take place below freezing.Therefore, each transports coal enterprise in the winter time mainly to prevent the sticking end and wall built-up, only sneaks into anti-icing fluid in just by coal under the low-down situation of temperature and prevents caking phenomenon.For preventing the sticking end and wall built-up, anti-icing fluid must evenly cover whole five inner surfaces in compartment, comprises bottom surface, compartment, two sides and two end faces, and minimum sprinkling amount changes along with variation of ambient temperature, and the low more requirement sprinkling of temperature amount is big more.Along with antifreeze the require increasingly stringent of railway transportation department, require each production and fortune coal enterprise must prevent to freeze the car phenomenon when railway is transported coal in the winter time and take place unit train.At present, each is transported the coal corporate boss and will adopt sprinkling anti-icing fluid to prevent to freeze the car phenomenon, and the anti-icing fluid spray pattern that adopts is also varied, can classify as artificial sprinkling, spread by hand and sprinkling automatically.The artificial sprinkling comprises that hand-held jar manually sprays and pistol manually sprays, and this mode is sprayed the cost height, spray effect is poor, and workman's working condition is abominable, labour intensity is big, the activity duration is long.Spread by hand is to spray by the Artificial Control valve, and nozzle location maintains static during sprinkling, and this mode workman's working condition is slightly improved, but spray effect is still very poor, and have the sprinkling dead angle, and can not in time stop in non-sprinkling district spraying, cause the anti-icing fluid waste.Automatically sprinkling can be sprayed anti-icing fluid automatically according to car position, has improved the utilization rate of anti-icing fluid, cuts the waste, and reduces labour intensity.Automatically spraying is the developing direction that anti-icing fluid sprays, but there are problems in design at present and the automatic sprinkler system that using imperfection still, can not accurately stop to spray as connect the neutral gear place in the compartment, causes the corrosion of anti-icing fluid waste and coupling hook; Because the mobile of compartment makes the compartment front/rear end spray inhomogeneous even generation sprinkling blind area; When variation of compartment translational speed or variation of ambient temperature, can not in time adjust the sprinkling amount, make the sprinkling amount excessive or too small, perhaps waste anti-icing fluid or cause and freeze the car phenomenon; The designs of nozzles position is unreasonable, and spraying liquid chiasma interference causes sprinkling inhomogeneous; Along with compartment specification and height change, can not adjust nozzle location, cause the anti-icing fluid of sprinkling to overflow the compartment and cause waste or anti-icing fluid can not cover the compartment upper side and cause and freeze car; And flusher uses line clogging problem after the short time.
Summary of the invention
The purpose of a kind of vertical lift type antifreezing fluid spraying device of the present invention and using method thereof is, overcome and solve above-mentioned the deficiencies in the prior art and insoluble problem, thereby a kind of vertical lift type antifreezing fluid spraying device of the unit train compartment inner surface that anti-icing fluid evenly can be sprayed onto efficiently differing heights and the technical scheme of using method thereof are provided.
A kind of vertical lift type antifreezing fluid spraying device of the present invention, it is characterized in that it being a kind of vertical lift type antifreezing fluid spraying device that anti-icing fluid evenly can be sprayed onto efficiently the unit train compartment inner surface of differing heights, this device is by supporting traverse 8, rotating beam 2, vertical lifting mechanism 7, nozzle steering mechanism, nozzle carrier assembly 13, angle displacement transducer mechanism 6, pipe-line system and control system are formed, described vertical lifting mechanism 7 is by the screw lift 28 that is installed on the supporting traverse 8, shaft coupling 29 and drive motors 30 formed, and described nozzle steering mechanism is by the regulating center bearing base 14 that is fixed on the rotating beam 2, nozzle rotating shaft 4, nozzle holder 3 and rotary drive mechanism 5 are formed; Described rotary drive mechanism 5 is made up of hollow shaft decelerator 26 and stepper motor 24 that reducer stent 25 is fixed on the rotating beam 2; Described nozzle carrier assembly 13 is made up of the nozzle carrier 16, low discharge nozzle 27 and the big flow nozzle 15 that are assemblied on the nozzle holder 3; Described angle displacement transducer mechanism 6 by be fixed on the rotating beam 2 sensor stand 20 and near switch 19, and the signal panels seat 23 and the signal panels 22 that are fixed in the nozzle rotating shaft 4 are formed; Described pipe-line system is made up of infusion tube 12, magnetic valve 9 and the stop valve 1 of catheter 11, connection catheter 11 and nozzle carrier 16; Described control system is made up of programmable controller and industrial control computer; Described rotating beam 2 is by supporting plate and bolting are installed limit switch in vertical lifting mechanism 7 lower ends on the vertical lifting mechanism 7, the highest and extreme lower position of restriction flusher up and down; Described nozzle rotating shaft 4 is supported on the regulating center bearing base of the left and right sides, regulating center bearing base 14 is fixed on the rotating beam 2 by soket head cap screw, four groups of nozzle holders are installed in the nozzle rotating shaft 4 simultaneously at interval, save this at interval to the optimum position according to height of wagon, width and nozzles spray adjustable angle; Described rotary drive mechanism 5 is fixed on the rotating beam 2 by reducer stent 25 by bolt, stepper motor 24 is connected with hollow shaft decelerator 26 by the round end flat key, and be fixed on the hollow shaft decelerator 26 by hexagon socket head cap screw, control system is by the rotary speed and the direction of stepper motor 24 control nozzle rotating shafts 4; Described sensor stand 20 is fixed on rotating beam 2 lower ends near signal panels 22 positions by soket head cap screw, on sensor stand 20, be equipped with two positions up and down near switch 19, have pin-and-hole on the signal panels seat 23, be fixed in the nozzle rotating shaft 4 by soket head cap screw, signal panels 22 are fixed into one by pole 18 and circle female 17 and signal panels seat 23, have on the signal panels 22 with near the corresponding arc groove of switch 19, be equipped with three positions near inductive switching bolt 21, cooperation is carried out position probing near switch, the centre position is used for the zero adjustment of whole nozzle rotating shaft 4, produce accumulated error to eliminate stepper motor 24 prolonged exercises, guarantee the degree of accuracy of nozzle rotating shaft 4 turned positions, the induction bolt of two other position is used for extreme position and detects, and prevents that spray angle from surpassing given maximum magnitude; Described nozzle holder 3 is fixed in the nozzle rotating shaft 4, angle between nozzle carrier 16 and the nozzle holder 3 can be regulated arbitrarily and is fixed into one by hex bolts, and every group of nozzle carrier 16 is equipped with two nozzles at an angle, is respectively low discharge nozzle 27 and big flow nozzle 15; Described nozzle carrier assembly is divided into two parts, arrange from left to right, first group and the 6th group of nozzle carrier assembly are installed on the rotating beam 2, fixed-site, point to the first half of left side, compartment and right side inwall respectively, second group, the 3rd group, the 4th group, the 5th group nozzle carrier assembly is installed in the nozzle rotating shaft 4, can be with nozzle rotating shaft 4 rotations, second group and the 5th group of nozzle carrier assembly point to the latter half of left side, compartment and right side inwall respectively, and the 3rd group and the 4th group of nozzle carrier assembly point to left side and the right side area bottom the compartment respectively; Described rotating beam 2 is a channel-section steel, its bottom is furnished with catheter 11, mounting pipe clamp 10 on the catheter 11, fix by soket head cap screw, infusion tube 12 links together catheter 11 and nozzle carrier 16, be equipped with the installation locating hole in the channel-section steel bottom, nozzle steering mechanism and angle displacement transducer mechanism are installed in the channel-section steel bottom; Described catheter 11 has two, every catheter is equipped with a magnetic valve 9 and a stop valve 1, magnetic valve 9 is installed in catheter 11 and sprays the front end of position, stop valve 1 is installed in catheter 11 ends, magnetic valve 9 is used for controlling the switching of big flow nozzle 15 and low discharge nozzle 27, stop valve 1 is used for regularly removing the residue of 11 li of catheters, prevent the residue plug nozzle of long-time accumulation, catheter 11 end outlets point to the inboard, compartment, make anti-icing fluid residue liquid flow into the compartment, to avoid the anti-icing fluid waste.
The using method of above-mentioned a kind of vertical lift type antifreezing fluid spraying device is characterized in that concrete steps are:
I, according to temperature and train speed, determine using big flow nozzle 15 still be low discharge nozzle 27, perhaps use simultaneously, and control by magnetic valve 9, when the temperature height and the speed of a motor vehicle are hanged down, use low discharge nozzle 27 to carry out atomized spray, reduce the anti-icing fluid use amount and improve the sprinkling coverage rate; When low the or speed of a motor vehicle of temperature is fast, use big flow nozzle 15; When low the and speed of a motor vehicle of temperature is fast, adopt big flow nozzle 15 and low discharge nozzle 27 to spray simultaneously, guarantee enough sprinkling amounts, when the flexible combination nozzle uses, cooperate the adjustment of anti-icing fluid pressure, can control the sprinkling amount more accurately, both can satisfy the sprinkling requirement, can save the anti-icing fluid use amount effectively again;
II, according to height of wagon, box width, by vertical lifting mechanism 7 self-checking device height, regulate nozzle holder 3 installation sites and nozzle carrier assembly 13 setting angles, regulate nozzle rotating shaft 4 anglecs of rotation, make spray appliance and sprinkling process be in optimum position and state all the time, each nozzle is aimed at the compartment medial region of appointment exactly, guarantee the coverage rate of sprinkling, avoid spraying the generation of blind area, when high-order equipment such as headstock and tool car passes through, the vertical flusher that rises lowers when spraying the compartment inwall again;
III, according to car position and train moving direction, automatically adjust the rotation direction and the speed of nozzle rotating shaft 4, when does not spray at the connection neutral gear place between the compartment, nozzle rotating shaft 4 rotation at a high speed, direction of rotation is consistent with the compartment moving direction, make nozzle rapid alignment compartment front end face inwall, when the compartment enters the sprinkling zone, nozzles spray front end face inwall and low speed rotation, direction of rotation is opposite with the compartment moving direction, makes nozzle slowly point to both sides, compartment inwall and bottom sprinkling, and makes nozzle finally point to compartment rear end face inwall direction, when the compartment rear end face arrive to spray the zone, finish smoothly the rear end face inwall and with the sprinkling of side inner walls angle;
IV, two pairs of photoelectricity correlation of both sides, compartment fixed and arranged sensor under nozzle, distance between the two pairs of photoelectricity correlation sensors connects the distance of neutral gear less than the compartment, the compartment can block or conducting sensor light during by photoelectricity correlation sensor in proper order, utilize control system that photoelectricity correlation sensor signal is detected and handles, light on off operating mode by two pairs of photoelectricity correlation sensors, judge and sprinkling position, calculating compartment, the compartment connects neutral position, front/rear end position, compartment, compartment moving direction and compartment translational speed, and control nozzle rotating shaft 4 rotations and anti-icing fluid sprinkling on this basis.
The advantage of a kind of vertical lift type antifreezing fluid spraying device of the present invention and using method thereof is: a kind of can vertical lift Means for jetting anti-freezing liquid structure and swivel nozzle, automatically regulate the distance in nozzle and compartment, it is always angled to regulate nozzle carrier, make spraying mechanism and nozzle reach the optimum position, and can built up nozzle type and quantity, thereby realize efficient and evenly spray to five surfaces of compartment inwall, and the technical method of controlling by control system.Show as:
(1) realizes that the full-automatic anti-icing fluid of unit train sprays: discern compartment, headstock, tool car and other high-order equipment automatically, when entering the sprinkling zone, sprays by the compartment, gap between compartment and the compartment stops to spray, when high-order equipment, headstock and tool car pass through, whole flusher rises by elevating mechanism, and stops to spray anti-icing fluid.
(2) every group of nozzle carrier assembly adopts two nozzles, a big flow nozzle, and a low discharge nozzle according to environment temperature and train speed flexible combination bleed type and quantity, keeps the most rational sprinkling amount.
(3) six groups of nozzles distribute rationally, sprinkling zone separately is clear and definite, having avoided liquid stream to intersect disturbs the sprinkling that causes inhomogeneous, wherein fix for two groups, be responsible for spraying the first half of both sides, compartment inwall, other four groups can be rotated, and wherein two groups of swivel nozzles are responsible for spraying the latter half of both sides, compartment inwall and the angle zone between both sides, compartment and the end face, and other two groups of swivel nozzles are responsible for the sprinkling of bottom surface, compartment and end face inwall.This nozzle distributes and has realized that the whole of five inner surfaces in compartment evenly spray.
(4) nozzle that the compartment is sprayed can be swung along with the rotation of nozzle rotating shaft, and swing position is accurately controlled by stepper motor, thereby realizes that front/rear end inner wall surface, bottom surface, two side the latter halfs and corner are evenly sprayed.
(5) two magnetic valves and two stop valves are installed on the catheter, magnetic valve is used for controlling the switching of big flow nozzle and low discharge nozzle, and stop valve is used for regularly removing the residue in the catheter, to avoid spray nozzle clogging, guarantees flusher operation steady in a long-term.
(6) be provided with the zero adjustment sensed position in the middle of the signal panels, eliminate the accumulated error that the stepper motor long-time running produces, guarantee nozzle rotating shaft turned position accurately, thereby realize to the compartment inwall accurately, all even comprehensive anti-icing fluid sprays, and remains good spray effect.
(7) adopted vertical lifting mechanism, when guaranteeing that headstock and other high-order equipment pass through, reached best operational position fast according to height of wagon, realization obtains closely evenly spraying to five inner surfaces in compartment, both guarantee the sprinkling quality, avoided the waste of anti-icing fluid again, saved cost.
(8) dismounting, installation, easy to adjust, rotate flexibly: all movable parts of the present invention all can be dismantled easily, satisfy the needs of adjusting, keeping in repair and change.
Description of drawings
Fig. 1 is the front view of this vertical lift type antifreezing fluid spraying device
Fig. 2 is the left cutaway view of this vertical lift type antifreezing fluid spraying device
Fig. 3 is that the nozzle of this vertical lift type antifreezing fluid spraying device is installed view
Fig. 4 is the angle displacement transducer mechanism front view of this vertical lift type antifreezing fluid spraying device
Fig. 5 is the signal panels left view of this vertical lift type antifreezing fluid spraying device
Fig. 6 is the rotary drive mechanism right view of this vertical lift type antifreezing fluid spraying device
Fig. 7 is the rotary drive mechanism front view of this vertical lift type antifreezing fluid spraying device
Fig. 8 is the vertical lifting mechanism installation diagram of this vertical lift type antifreezing fluid spraying device
Number in the figure is: 1. stop valve, 2. rotating beam, 3. nozzle holder, 4. nozzle rotating shaft, 5. rotary drive mechanism, 6. angle displacement transducer mechanism, 7. vertical lifting mechanism, 8. supporting traverse, 9. magnetic valve, 10. pipe clamp, 11. catheter, 12. infusion tube, 13. nozzle carrier assembly, 14. regulating center bearing base, 15. big flow nozzle, 16. nozzle carrier, 17. circle is female, 18. pole, 19. near opening the light, 20. sensor stand, 21. near the inductive switching bolt, 22. signal panels, 23. signal panels seat, 24. stepper motor, 25. reducer stent, 26. hollow shaft decelerator, 27. low discharge nozzle, 28. screw lift, 29. shaft coupling, 30. drive motors
The specific embodiment
Below in conjunction with accompanying drawing a kind of vertical lift type antifreezing fluid spraying device of the present invention and using method thereof are explained in further detail.Embodiment 1 is: a kind of as depicted in figs. 1 and 2 vertical lift type antifreezing fluid spraying device, form by supporting traverse 8, rotating beam 2, vertical lifting mechanism 7, nozzle steering mechanism, angle displacement transducer mechanism 6, pipe-line system and control system.Vertical lifting mechanism 7 is installed on the supporting traverse 8, and rotating beam 2 is by supporting plate and bolting by beating the location and installation hole in rotating beam 2 bottoms, are lifted on rotating beam 2 bottoms with nozzle steering mechanism in vertical lifting mechanism 7 lower ends up and down.Two groups of fixed nozzle seat assemblies are installed at two ends, the left and right sides on the rotating beam 2, the fixing two sides, compartment of spraying, nozzle steering mechanism mainly is by two ends regulating center bearing base 14, nozzle holder 3, nozzle rotating shaft 4 and rotary drive mechanism 5 are formed, rotary drive mechanism 5 comprises hollow shaft decelerator 26 and stepper motor 24, nozzle rotating shaft 4 be supported on about on two regulating center bearing bases, nozzle holder 3 and signal panels seat 23 are installed, nozzle holder is equipped with four groups of nozzle carrier assemblies 13 for 3 times, drive 4 groups of nozzle carrier assembly rotations in nozzle rotating shaft 4 rotary courses, nozzle spray direction can be followed the rotation of nozzle rotating shaft 4 and swing, with position vertically downward is 0 point, hunting range is ± 60 °, realizes the anti-icing fluid of railway carriage front/rear end inner wall surface and bottom surface is sprayed with this.Interval 280～300mm installs four groups of nozzle carrier assemblies by nozzle holder 3 in the nozzle rotating shaft 4, the position of rotation of nozzle rotating shaft 4 is accurately controlled by stepper motor, and carry out spacing near switch 19 by 2, can make the arbitrary orientation of 4 groups of nozzle carrier assemblies in given range in the nozzle rotating shaft 4 spray anti-icing fluid by control system, thereby realize evenly spraying.Rotating beam 2 is a channel-section steel, be furnished with two catheters 11 in its channel-section steel bottom, be fixed with a plurality of pipe clamps 10 by soket head cap screw, be used for fixing catheter 11, infusion tube 12 links together catheter 11 and nozzle carrier 16, catheter 11 is equipped with two magnetic valves 9 and two stop valves 1, and magnetic valve 9 is used for controlling the switching of big flow nozzle 15 and low discharge nozzle 27, and stop valve 1 is used for clearing up the residue of 11 li of catheters.As shown in Figure 3: described nozzle carrier assembly 13 is made up of nozzle carrier 16, big flow nozzle 15 and low discharge nozzle 27, and be fixed on the nozzle holder 3 by hex bolts, nozzle holder 3 is fixed in the nozzle rotating shaft 4 by hexagon socket head cap screw, angle between nozzle carrier 16 and the nozzle holder 3 can be regulated arbitrarily, and every group of nozzle carrier 16 is equipped with two nozzles at an angle, two nozzles are distinguished big flow nozzle 15 and low discharge nozzle 27, and its spray angle is 25 °.As shown in Figure 4 and Figure 5: described angle displacement transducer mechanism 6 is by sensor stand 20, near switch 19, signal panels seat 23 and signal panels 22 are formed, sensor stand 20 is fixed on rotating beam 2 lower ends near signal panels 22 positions by soket head cap screw, on sensor stand 20, be equipped with two positions up and down near switch 19, have pin-and-hole on the signal panels seat 23, be fixed in the nozzle rotating shaft 4 by soket head cap screw, signal panels 22 are fixed into one by pole 18 and circle female 17 and signal panels seat 23, have on the signal panels 22 with near the corresponding arc groove of switch 19, be equipped with three positions near inductive switching bolt 21, about two position limits nozzle rotating shaft 4 position of rotation, the centre position is used for the zero adjustment of whole nozzle rotating shaft 4.As shown in Figure 6 and Figure 7: described rotary drive mechanism 5 is made up of hollow shaft decelerator 26 and stepper motor 24 that reducer stent 25 is fixed on the rotating beam 3, stepper motor 24 is connected with hollow shaft decelerator 26 by the round end flat key, and is fixed on the hollow shaft decelerator 26 by hexagon socket head cap screw.Whole vertical lift type antifreezing fluid spraying device, its course of work is: by control system the course of work is controlled, detect the state that sprays target by photoelectricity correlation sensor, work as headstock, when tool car and other high-order equipment pass through, stop to spray, vertical lifting mechanism drives rotating beam and rises, when the unit train compartment sails the sprinkling zone into, vertical lifting mechanism decline arrives the operating position and starts working, nozzle distance carriage top identity distance is from being 500mm, control of the sprinkling of each nozzle by nozzle steering mechanism to five compartment inwalls, by rotary drive mechanism control nozzle rotating shaft turned position, direction and speed by angle displacement transducer mechanics limit turned position, realize that simultaneously automatic constant-pressure sprays control, the system configuration industrial control computer can realize that anti-icing fluid sprays telemonitoring and control.
Embodiment 2: 300mm is equipped with 4 groups of nozzle carrier assemblies successively at interval in nozzle rotating shaft 4; Its spray angle is fan-shaped angle, and angle is 35 °, and nozzle distance carriage top identity distance is from being 200mm, and other is with embodiment 1.
Embodiment 3: 280mm is equipped with 4 groups of nozzle carrier assemblies successively at interval in nozzle rotating shaft 4; Its spray angle is fan-shaped angle, and angle is 30 °, and nozzle distance carriage top identity distance is from being 300mm, and other is with embodiment 1.
Claims (2)
1. vertical lift type antifreezing fluid spraying device, it is characterized in that it being a kind of vertical lift type antifreezing fluid spraying device that anti-icing fluid evenly can be sprayed onto efficiently the unit train compartment inner surface of differing heights, this device is by supporting traverse (8), rotating beam (2), vertical lifting mechanism (7), nozzle steering mechanism, nozzle carrier assembly (13), angle displacement transducer mechanism (6), pipe-line system and control system are formed, described vertical lifting mechanism (7) is by the screw lift (28) that is installed on the supporting traverse (8), shaft coupling (29) and drive motors (30) are formed, and described nozzle steering mechanism is by the regulating center bearing base (14) that is fixed on the rotating beam (2), nozzle rotating shaft (4), nozzle holder (3) and rotary drive mechanism (5) are formed; Described rotary drive mechanism (5) is made up of hollow shaft decelerator (26) and stepper motor (24) that reducer stent (25) is fixed on the rotating beam (2); Described nozzle carrier assembly (13) is made up of the nozzle carrier (16), low discharge nozzle (27) and the big flow nozzle (15) that are assemblied on the nozzle holder (3); Described angle displacement transducer mechanism (6) by be fixed on the rotating beam (2) sensor stand (20) and near switch (19), and be fixed on signal panels seat (23) in the nozzle rotating shaft (4) and signal panels (22) are formed; Described pipe-line system is made up of infusion tube (12), magnetic valve (9) and the stop valve (1) of catheter (11), connection catheter (11) and nozzle carrier (16); Described control system is made up of programmable controller and industrial control computer; Described rotating beam (2) is by supporting plate and bolting are in vertical lifting mechanism (7) lower end up and down, and vertical lifting mechanism (7) is gone up limit switch is installed, the highest and extreme lower position of restriction flusher; Described nozzle rotating shaft (4) is supported on the regulating center bearing base of the left and right sides, regulating center bearing base (14) is fixed on the rotating beam (2) by soket head cap screw, nozzle rotating shaft simultaneously (4) is gone up four groups of nozzle holders is installed at interval, saves this at interval to the optimum position according to height of wagon, width and nozzles spray adjustable angle; Described rotary drive mechanism (5) is fixed on the rotating beam (2) by reducer stent (25) by bolt, stepper motor (24) is connected with hollow shaft decelerator (26) by the round end flat key, and be fixed on the hollow shaft decelerator (26) by hexagon socket head cap screw, control system is by the rotary speed and the direction of stepper motor (24) control nozzle rotating shaft (4); Described sensor stand (20) is fixed on rotating beam (2) lower end near signal panels (22) position by soket head cap screw, on sensor stand (20), be equipped with two positions up and down near switch (19), the signal panels seat has pin-and-hole on (23), be fixed in the nozzle rotating shaft (4) by soket head cap screw, signal panels (22) are fixed into one by pole (18) and circle female (17) and signal panels seat (23), have on the signal panels (22) with near the corresponding arc groove of switch (19), be equipped with three positions near inductive switching bolt (21), cooperation is carried out position probing near switch, the centre position is used for the zero adjustment of whole nozzle rotating shaft (4), produce accumulated error to eliminate stepper motor (24) prolonged exercise, guarantee the degree of accuracy of nozzle rotating shaft (4) turned position, the induction bolt of two other position is used for extreme position and detects, and prevents that spray angle from surpassing given maximum magnitude; Described nozzle holder (3) is fixed in the nozzle rotating shaft (4), angle between nozzle carrier (16) and the nozzle holder (3) can be regulated arbitrarily and is fixed into one by hex bolts, and every group of nozzle carrier (16) is equipped with two nozzles at an angle, is respectively low discharge nozzle (27) and big flow nozzle (15); Described nozzle carrier assembly is divided into two parts, arrange from left to right, first group and the 6th group of nozzle carrier assembly are installed on the rotating beam (2), fixed-site, point to the first half of left side, compartment and right side inwall respectively, second group, the 3rd group, the 4th group, the 5th group nozzle carrier assembly is installed in the nozzle rotating shaft (4), can rotate with nozzle rotating shaft (4), second group and the 5th group of nozzle carrier assembly point to the latter half of left side, compartment and right side inwall respectively, and the 3rd group and the 4th group of nozzle carrier assembly point to left side and the right side area bottom the compartment respectively; Described rotating beam (2) is a channel-section steel, its bottom is furnished with catheter (11), catheter (11) is gone up mounting pipe clamp (10), fix by soket head cap screw, infusion tube (12) links together catheter (11) and nozzle carrier (16), be equipped with the installation locating hole in the channel-section steel bottom, nozzle steering mechanism and angle displacement transducer mechanism are installed in the channel-section steel bottom; Described catheter (11) has two, every catheter is equipped with a magnetic valve (9) and a stop valve (1), magnetic valve (9) is installed in the front end that catheter (11) sprays the position, stop valve (1) is installed in catheter (11) end, magnetic valve (9) is used for controlling the switching of big flow nozzle (15) and low discharge nozzle (27), stop valve (1) is used for regularly removing the residue of catheter (11) lining, prevent the residue plug nozzle of long-time accumulation, catheter (11) end outlet points to the inboard, compartment, make anti-icing fluid residue liquid flow into the compartment, to avoid the anti-icing fluid waste.
2. the using method of the described a kind of vertical lift type antifreezing fluid spraying device of claim 1 is characterized in that concrete steps are:
I, according to temperature and train speed, determine to use still low discharge nozzle (27) of big flow nozzle (15), perhaps use simultaneously, and control by magnetic valve (9), when the temperature height and the speed of a motor vehicle are hanged down, use low discharge nozzle (27) to carry out atomized spray, reduce the anti-icing fluid use amount and improve the sprinkling coverage rate; When low the or speed of a motor vehicle of temperature is fast, use big flow nozzle (15); When low the and speed of a motor vehicle of temperature is fast, adopt big flow nozzle (15) and low discharge nozzle (27) to spray simultaneously, guarantee enough sprinkling amounts, when the flexible combination nozzle uses, cooperate the adjustment of anti-icing fluid pressure, can control the sprinkling amount more accurately, both can satisfy the sprinkling requirement, can save the anti-icing fluid use amount effectively again;
II, according to height of wagon, box width, by vertical lifting mechanism (7) self-checking device height, regulate nozzle holder (3) installation site and nozzle carrier assembly (13) setting angle, regulate nozzle rotating shaft (4) anglec of rotation, make spray appliance and sprinkling process be in optimum position and state all the time, each nozzle is aimed at the compartment medial region of appointment exactly, guarantee the coverage rate of sprinkling, avoid spraying the generation of blind area, when high-order equipment such as headstock and tool car passes through, the vertical flusher that rises lowers when spraying the compartment inwall again;
III, according to car position and train moving direction, automatically adjust the rotation direction and the speed of nozzle rotating shaft (4), when does not spray at the connection neutral gear place between the compartment, nozzle rotating shaft (4) is rotation at a high speed, direction of rotation is consistent with the compartment moving direction, make nozzle rapid alignment compartment front end face inwall, when the compartment enters the sprinkling zone, nozzles spray front end face inwall and low speed rotation, direction of rotation is opposite with the compartment moving direction, makes nozzle slowly point to both sides, compartment inwall and bottom sprinkling, and makes nozzle finally point to compartment rear end face inwall direction, when the compartment rear end face arrive to spray the zone, finish smoothly the rear end face inwall and with the sprinkling of side inner walls angle;
IV, two pairs of photoelectricity correlation of both sides, compartment fixed and arranged sensor under nozzle, distance between the two pairs of photoelectricity correlation sensors connects the distance of neutral gear less than the compartment, the compartment can block or conducting sensor light during by photoelectricity correlation sensor in proper order, utilize control system that photoelectricity correlation sensor signal is detected and handles, light on off operating mode by two pairs of photoelectricity correlation sensors, judge and sprinkling position, calculating compartment, the compartment connects neutral position, front/rear end position, compartment, compartment moving direction and compartment translational speed, and control nozzle rotating shaft (4) rotation and anti-icing fluid sprinkling on this basis.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101755221A CN102266827B (en) | 2011-06-23 | 2011-06-23 | Vertically lifting type antifreeze solution spraying device and use method thereof |
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Cited By (12)
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| CN102626681A (en) * | 2012-03-05 | 2012-08-08 | 太原理工大学 | Coal car antifreeze solution automatic spraying device |
| CN102626697A (en) * | 2012-05-09 | 2012-08-08 | 江苏合海机械制造有限公司 | Cleaning machine with lifting spraying device |
| CN102632053A (en) * | 2012-05-05 | 2012-08-15 | 江苏合海机械制造有限公司 | Cleaning machine with lifting device |
| CN102747703A (en) * | 2012-07-30 | 2012-10-24 | 张铁民 | Liquid snow melting agent spreader |
| CN103736618A (en) * | 2014-01-23 | 2014-04-23 | 太原理工大学 | Multifunctional antifreezing solution spraying device and usage thereof |
| CN104148219A (en) * | 2013-11-23 | 2014-11-19 | 侯振岐 | Automatic anti-freezing solution spraying device of truck of coal preparation plant |
| CN110412658A (en) * | 2019-07-11 | 2019-11-05 | 西安天和防务技术股份有限公司 | Stroke position correction device, method, computer equipment and storage medium |
| CN110468656A (en) * | 2018-05-10 | 2019-11-19 | 卡特彼勒Sarl | It paves the way machine control system |
| CN112616906A (en) * | 2020-12-22 | 2021-04-09 | 莆田市城厢区诚味食品有限公司 | Frozen meat thawing apparatus with vertical gradient thawing effect |
| CN113957838A (en) * | 2020-11-12 | 2022-01-21 | 广东能达公路养护股份有限公司 | Be applied to road surface cleaning device's angle modulation structure |
| CN114042558A (en) * | 2021-11-11 | 2022-02-15 | 杨诺诚 | System and method for managing spraying duration of dust suppressant of coal charging train |
| CN114210481A (en) * | 2021-12-10 | 2022-03-22 | 鄂尔多斯市鑫聚源供应链管理有限责任公司 | Coal car antifreeze agent spraying method and antifreeze agent spraying device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102626681B (en) * | 2012-03-05 | 2014-10-22 | 太原理工大学 | Coal car antifreeze solution automatic spraying device |
| CN102626681A (en) * | 2012-03-05 | 2012-08-08 | 太原理工大学 | Coal car antifreeze solution automatic spraying device |
| CN102632053A (en) * | 2012-05-05 | 2012-08-15 | 江苏合海机械制造有限公司 | Cleaning machine with lifting device |
| CN102626697A (en) * | 2012-05-09 | 2012-08-08 | 江苏合海机械制造有限公司 | Cleaning machine with lifting spraying device |
| CN102747703A (en) * | 2012-07-30 | 2012-10-24 | 张铁民 | Liquid snow melting agent spreader |
| CN104148219A (en) * | 2013-11-23 | 2014-11-19 | 侯振岐 | Automatic anti-freezing solution spraying device of truck of coal preparation plant |
| CN103736618A (en) * | 2014-01-23 | 2014-04-23 | 太原理工大学 | Multifunctional antifreezing solution spraying device and usage thereof |
| CN103736618B (en) * | 2014-01-23 | 2016-01-20 | 太原理工大学 | A kind of anti-icing fluid flusher and using method thereof |
| CN110468656A (en) * | 2018-05-10 | 2019-11-19 | 卡特彼勒Sarl | It paves the way machine control system |
| CN110412658A (en) * | 2019-07-11 | 2019-11-05 | 西安天和防务技术股份有限公司 | Stroke position correction device, method, computer equipment and storage medium |
| CN110412658B (en) * | 2019-07-11 | 2021-06-11 | 西安天和防务技术股份有限公司 | Travel position correction device, travel position correction method, computer equipment and storage medium |
| CN113957838A (en) * | 2020-11-12 | 2022-01-21 | 广东能达公路养护股份有限公司 | Be applied to road surface cleaning device's angle modulation structure |
| CN113957838B (en) * | 2020-11-12 | 2023-04-25 | 广东能达公路养护股份有限公司 | Road surface mechanized cleaning device |
| CN112616906A (en) * | 2020-12-22 | 2021-04-09 | 莆田市城厢区诚味食品有限公司 | Frozen meat thawing apparatus with vertical gradient thawing effect |
| CN114042558A (en) * | 2021-11-11 | 2022-02-15 | 杨诺诚 | System and method for managing spraying duration of dust suppressant of coal charging train |
| CN114042558B (en) * | 2021-11-11 | 2022-07-26 | 杨诺诚 | Dust suppressant spraying duration management system and method for coal charging train |
| CN114210481A (en) * | 2021-12-10 | 2022-03-22 | 鄂尔多斯市鑫聚源供应链管理有限责任公司 | Coal car antifreeze agent spraying method and antifreeze agent spraying device |
| CN114210481B (en) * | 2021-12-10 | 2024-03-01 | 鄂尔多斯市鑫聚源供应链管理有限责任公司 | Antifreezing agent spraying method and antifreezing agent spraying device for coal vehicle |
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