A kind of mould for assembling spring probe
Technical field
The present invention relates to the manufacturing process of spring probe, specifically the assembly jig of spring probe.
Background technology
Spring probe, have another name called Pogo pin, also be called as antenna thimble, probe, thimble, it is a kind of precision connector being applied in the electronic products such as mobile phone, be widely used in antenna for mobile phone, connection function between battery of mobile phone etc. and cell phone mainboard, for client solves the purposes of the connection that cannot be difficult to shell fragment or other connector.In use stable performance of Pogo pin, contact performance be high, it is of many uses to connect, be the product of connector first-selection.There is a precision spring structure pogo pin inside.The part of Pogo pin is three parts, syringe needle, spring, needle tubing.
The special construction of spring probe and size, make the above each parts of batch machining assembling form the comparatively complexity of technique of finished product probe, is often difficult to both and gets both between working (machining) efficiency and processing cost.
Summary of the invention
For the problems referred to above, the present invention aims to provide the mould for assembling spring probe that a kind of packaging efficiency is high, processing cost is low.
For realizing this technical purpose, the solution of the present invention is: a kind of mould for assembling spring probe, described spring probe is made up of needle tubing, spring and syringe needle, the bottom of needle tubing is large part, top is the little position of suit syringe needle, spring is encapsulated in needle tubing syringe needle is produced to tension force, and the position that syringe needle is riveting in needle tubing is major part position, and the position that exposes to needle tubing is microcephaly position; This mould be characterised in that its by separately independently, the sieve needle tubing module of slab construction, needle tubing locating module, needle tubing floor module, sieve spring module, sieve syringe needle module, dropped stitch head module and riveted upper module form, above-mentioned each module is equipped with the location structure for coupling between mutual, wherein:
In sieve needle tubing module, be laid with one group of needle tubing sieve aperture, mate with needle tubing bottom size in the aperture of this needle tubing sieve aperture, and needle tubing can stand in this needle tubing sieve aperture under the effect of gravity;
In needle tubing locating module, be laid with and needle tubing sieve aperture location hole one to one, the little position caliber of needle tubing mates (concentric) with location hole aperture, and needle tubing can be fixed on this locating module through this location hole;
Needle tubing floor module can be fixed on the end face of needle tubing bottom, needle tubing locating module location, the axial motion of fixing needle tubing;
In sieve spring module, be laid with one group and needle tubing location hole spring sieve aperture one to one, mate with the external diameter of spring in the aperture of this spring sieve aperture, and spring passes through this spring sieve aperture landing to needle tubing under the effect of gravity;
In sieve syringe needle module, be laid with one group with the needle tubing location hole concentric sieve aperture of syringe needle one to one, the aperture of this concentric sieve aperture is outer through mating with syringe needle microcephaly position, syringe needle can stand in this concentric sieve aperture under the effect of gravity;
In dropped stitch head module, be laid with one group and needle tubing location hole dropped stitch head hole one to one, mate with the external diameter at syringe needle major part position in the aperture of this needle tubing location hole, and syringe needle passes through this needle tubing location hole landing to needle tubing under the effect of gravity;
In riveted upper module, be laid with one group and needle tubing location hole riveted groove one to one, when this groove is under pressure, can, by the top riveted of needle tubing, major part position and the spring of syringe needle be encapsulated in needle tubing.
As preferably, described sieve needle tubing module and sieve spring module are provided with concave face, and corresponding sieve aperture is all laid in this concave face.
As preferably, the aperture of the spring upstream end of described spring sieve aperture is greater than spring outer diameter, and the axial cross section of this sieve aperture is funnel-form.
As preferably, described needle tubing floor module is provided with the position that needle tubing bottom contacts the groove that prevents needle tubing basal sliding.
Adopt the method for this programme to carry out the assembling of spring probe, can be in an operation mass simultaneous assemble a large amount of finished product probes, concrete quantity determines by the position, hole of setting in module, packaging efficiency is high; In addition, the method only need to can complete by the work of simple manpower, and the instrument using in method etc. are simple in structure and applicable to the probe of polytypic, greatly reduce the cost of assembling processing.
Brief description of the drawings
Fig. 1 is the package assembly schematic diagram of medi-spring probe of the present invention.
Fig. 2 is the structural representation of sieve needle tubing module.
Fig. 3 is the cross-sectional structure schematic diagram of sieve needle tubing module.
Fig. 4 is the structural representation that needle tubing falls into sieve needle tubing module.
Fig. 5 is the structural representation of needle tubing locating module.
Fig. 6 is that needle tubing is fixed on the structural representation in locating module.
Fig. 7 is the structural representation of needle tubing floor module.
Fig. 8 is the structural representation of preassembled unit one in the present invention.
Fig. 9 is the structural representation of sieve spring module.
Figure 10 is spring falls into needle tubing structural representation by spring screen deck.
Figure 11 is the structural representation of sieve syringe needle module.
Figure 12 is the structural representation that syringe needle falls into dropped stitch head module.
Figure 13 is the structural representation of dropped stitch head module.
Figure 14 is the schematic diagram of dropped stitch head module, card and the combination of sieve syringe needle module.
Figure 15 is the structural representation of riveted upper module.
Figure 16 is the structural representation of the part cross section of riveted upper module
Figure 17 is the structural representation of riveted product.
Embodiment
Below in conjunction with the drawings and specific embodiments and concrete using method, the present invention is described in further details.
A kind of method for assembling spring probe of the present invention, as shown in Figure 1, described spring probe is made up of needle tubing 1, spring 2 and syringe needle 3, the bottom 11 of needle tubing is large part, top 12 is the little position of suit syringe needle, spring 2 is encapsulated in that needle tubing 1 is interior produces tension force to syringe needle 3, and the position that syringe needle 3 is riveting in needle tubing 1 is major part position 31, and the position that exposes to needle tubing is microcephaly position 32; This mould by separately independently, the sieve needle tubing module 41 of slab construction, needle tubing locating module 42, needle tubing floor module 5, sieve spring module 6, sieve syringe needle module 7, dropped stitch head module 8 and riveted upper module 9 form, above-mentioned each module is equipped with the location structure 10 for coupling between mutual, wherein:
As shown in Figure 2,3, in sieve needle tubing module 41, be laid with one group of needle tubing sieve aperture 411, mate with the external diameter size of needle tubing bottom 11 in the aperture of this sieve aperture 411, needle tubing can stand in this sieve aperture under the effect of gravity, described sieve needle tubing module 41 is provided with concave face 412, and corresponding sieve aperture 411 is all laid in this concave face; In needle tubing locating module 42, be laid with as shown in Figure 5 and needle tubing sieve aperture 411 location hole 421 one to one, little position 12 calibers of needle tubing mate with location hole 421 apertures, and needle tubing 1 can be fixed on this locating module through this location hole 421; As shown in Figure 7, needle tubing floor module 5 can be fixed on the end face of needle tubing bottom, needle tubing locating module location 11, the axial motion of fixing needle tubing, and needle tubing floor module is provided with the position that needle tubing bottom contacts the groove that prevents needle tubing basal sliding;
In the specific implementation, sieve needle tubing step operates in the following manner: needle tubing 1 is put into sieve needle tubing module 41, and large because of needle tubing 1 bottom 11, center of gravity is in bottom, module left-right and front-back is swung, and needle tubing bottom 11 can be introduced in module (to be seen below and amplifies shown in Fig. 4).Again needle tubing 1 locating module 42 is put into the module that is sieved needle tubing, two modules are fallen to turnback, allow the little position 12 of needle tubing 1 enter in locating module 42, then take down sieve needle tubing module 41 (see below and amplify shown in Fig. 6).Finally needle tubing floor module 5 is aimed to needle tubing locating module and put into, fix, two modules are fallen to turnback, as above complete sieve needle tubing operation (see below and amplify shown in Fig. 8), form preassembled unit one.
As shown in Figure 9, in sieve spring module 6, be laid with one group and needle tubing location hole 421 spring sieve aperture 61 one to one, mate with the external diameter of spring 2 in the aperture of this sieve aperture 61, and spring 2 passes through this hole landing to needle tubing 1 under the effect of gravity; As most preferred embodiment, the aperture of the spring upstream end of described spring sieve aperture 61 is greater than spring outer diameter, and the axial cross section of this sieve aperture is funnel-form, as shown in figure 10.In the specific implementation, sieve spring step operates in the following manner: the needle tubing top 12 that a spring screen deck 6 is positioned over to above-mentioned preassembled unit one, Kong Weijun on spring screen deck 6 is corresponding one by one with each needle tubing 1, spring 2 is placed on this spring screen deck 6 and is swiped with hairbrush left-right and front-back, spring falls in corresponding needle tubing 1 in batches, visual needle tubing has spring in hole, then takes this spring screen deck 6 away, forms preassembled unit two; As shown in figure 10.
As shown in figure 11, in sieve syringe needle module 7, be laid with one group and needle tubing location hole 421 syringe needle sieve aperture 71 one to one, mate with the external diameter at syringe needle microcephaly position 32 in the aperture of this sieve aperture 71, and syringe needle can stand in this sieve aperture under the effect of gravity; In the specific implementation, sieve syringe needle step operates in the following manner: as shown in figure 12, syringe needle 3 is put into left-right and front-back in sieve syringe needle module 7 and swing, allow syringe needle 3 microcephaly positions 32 enter in the aperture of this module 7, the needle insertion position of this module is all corresponding one by one with the needle tubing in locating module.
As shown in figure 13, in dropped stitch head module 8, be laid with one group and needle tubing location hole 421 dropped stitch head hole 81 one to one, mate with the external diameter at syringe needle major part position 31 in the aperture in this hole, syringe needle 3 under the effect of gravity by this hole landing to needle tubing 1. while specifically enforcement, dropped stitch head step operates in the following manner: as shown in figure 14, syringe needle 3 major part position 31 ends of sieve syringe needle module 7 are put after card 11 is also fixed and are put dropped stitch head module 8 again, dropped stitch head module 8 ends are positioned over to the needle tubing top of preassembled unit two, again card 11 is taken away, the major part position 31 of syringe needle 3 falls under gravity in corresponding needle tubing 1, take again this dropped stitch head module away, form preassembled unit three.
As shown in Figure 15,16, in riveted upper module 9, be laid with one group and needle tubing location hole 421 riveted groove 91 one to one, when this groove is under pressure, can, by the top riveted of needle tubing 1, major part position and the spring of syringe needle be encapsulated in needle tubing.In the specific implementation, as shown in figure 17, riveted product step operates in the following manner: a riveted upper module 9 is put into above-mentioned preassembled unit three, this riveted upper module 9 and floor module 5 are exerted pressure, by the little position end riveted of needle tubing, the major part position of syringe needle and spring are encapsulated in and in needle tubing, form finished product POGO PIN (spring probe).
Conventionally riveted product step can be put into lock seaming machine, press starting button, riveted completes, then takes out module and pogo pin finished product.So far, whole operation completes.
Adopt the mould of this specific embodiment to carry out the assembling of spring probe, can be in an operation mass simultaneous assemble a large amount of finished product probes, specifically quantity is determined by the position, hole of setting in module, and conventionally can reach a collection of hundreds of part and assemble simultaneously, packaging efficiency is high; In addition, the method only need to can complete by the work of simple manpower, and the instrument using in method etc. are simple in structure and applicable to the probe of polytypic, greatly reduce the cost of assembling processing.
Through a large amount of tests, the finished product yield of this assemble method is very high, substantially there will not be defect ware.
The above; it is only preferred embodiment of the present invention; not in order to limit the present invention, any trickle amendment that every foundation technical spirit of the present invention is done above embodiment, be equal to and replace and improve, within all should being included in the protection range of technical solution of the present invention.