CN102261743A - Integrated hot-press type heater for instant water heater - Google Patents

Integrated hot-press type heater for instant water heater Download PDF

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Publication number
CN102261743A
CN102261743A CN2011101381971A CN201110138197A CN102261743A CN 102261743 A CN102261743 A CN 102261743A CN 2011101381971 A CN2011101381971 A CN 2011101381971A CN 201110138197 A CN201110138197 A CN 201110138197A CN 102261743 A CN102261743 A CN 102261743A
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China
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heater
bend pipe
intermediate plate
pipe structure
several
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CN2011101381971A
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CN102261743B (en
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刘振华
李元阳
陈彦君
陈秀娟
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Shanghai Jiaotong University
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Shanghai Jiaotong University
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Abstract

The invention relates to an integrated hot-press type heater for an instant water heater in the technical field of electric water heaters. The integrated hot-press type heater comprises a preheater, a bent tube structure, a main heater, a plurality of heating pieces and an adjustable heating device, wherein the bent tube structure is arranged inside the main heater and is connected with the water outlet of the preheater; the main heater is arranged inside the preheater; the plurality of heating pieces are inserted into the main heater respectively, are connected in parallel and then are connected with the adjustable heating device; and the adjustable heating device is connected with the bent tube structure. The integrated hot-press type heater has the characteristics of high electric insulativity and high heat utilization efficiency, makes heating uniform and is convenient to assemble.

Description

The integrated heat pressing type heater that is used for instant water heater
Technical field
What the present invention relates to is a kind of device of electric heater technical field, specifically is a kind of integrated heat pressing type heater that is used for instant water heater.
Background technology
For the storage water heater, its operation principle is directly to heat electrical bar by electric current, and electric energy is converted into heat energy, and then the water that passes in the storage tank uses for the user, also just because of the particularity of the Direct Contact Heating of its electrical bar and liquid, thereby might make the liquid after the heating charged, to such an extent as to cause the accident of personal injury that generation is arranged frequently.In addition,, as wash one's hands, wash one's face, still need whole water tank water heating for the situation of some a small amount of waters, even and after each " normally " use, hot water " residue " all will be arranged in the water tank, it has caused waste of electric energy in essence.Therefore, immediately heating water heater is that quick formula water heater just arises at the historic moment, and as its name suggests, this kind water heater can be heated to uniform temperature with water fast.Compared to the storage water heater, this kind water heater is detained less scaling because of not having a large amount of current.Conventional immediately heating water heater normally forms by folding that water back is unrolled, not only difficulty of processing is big for it, and since the immerging metal tube heater expanded by heating, the cooling after-contraction, to such an extent as to come off from the tube sheet pad so repeatedly, even leaking appears in the damage heating tube.
The heater section of immediately heating water heater on the market just at present is to adopt metal material such as electrical heating fiber tube to be used for flowing water flow in the heating tube as the heating original paper mostly, thereby reach cold water is heated.As everyone knows, general metal all has very strong electric conductivity, although most water heater manufacturer has done very big effort for the electric leakage aspect that prevents heater.Want to avoid fully the heater electric leakage, only depend on the interpolation insulating tape not guarantee fully.It obtains good insulation performance performance also to have a lot of products to use non-metallic pipes, but since generally problem such as the very poor and non-refractory of nonmetallic materials thermal conductivity influence life-span of heater.To the heater that some purchases utilize nonmetallic materials to make, the time that the required time ratio of the hot water of getting generally adopts the metal heater water heater to need is more longer.Thereby how to take rational heater configuration and more suitably heating element heater guarantee the insulating properties and the corrosion resistance of device and improve the technical bottleneck problem that problems such as the thermal efficiency have become immediately heating water heater.
The cermet heating plate promptly is the MCH that often says; abbreviation for Metal Ceramics Heater; it is that tungsten or molybdenum manganese slurry are stenciled on ceramic curtain coating base substrate; build up through hot pressing; then under 1600 ℃ of nitrogen atmosphere protections; pottery and the ceramic heating element that forms of metal co-sintered, metal forming are sandwiched between two potteries and carry insulation characterisitic.Compare with general heater, MCH has universality and higher safety coefficient.
Find through retrieval the prior art document, Chinese patent application number is: 200610115866.2, denomination of invention is: instant heating type MCH alumina ceramic electric water heater, MCH aluminium oxide ceramics heater is installed in this invention sealing on the little water drum body base plate that has Inlet and outlet water to take over, installing hole can adopt the high-temperature heat-resistance silica gel sealing or be fixed in the metal seal casing with direct insertion, and heating element heater is directly inserted in the water.Though but this patent has the characteristics of heating element heater quick heating, because the heating original paper directly inserts in the water, can cause heating inhomogeneous, long-term use can make that fluid sealant is aging to leak, and potential safety hazard is arranged.
Chinese patent application number: 200810068378.X, denomination of invention is: liquid heater and manufacture craft thereof, this invention inserts and puts conduction between two adjacent water pipes heating element heater and insulating paper weld with connecting plate after the fastening assembling of body mutually, make water pipe and heating element heater fit tightly.This form also is the basic structure of present various immediately heating water heaters.This structure exists thermal contact resistance big, and properties of product directly depend on workman's skills involved in the labour, and the pipe fitting welding is complicated, and the easy generation of insulating barrier is broken or scorification causes the water pipe electric leakage, and potential safety hazard is arranged.
Chinese patent application number: 200710171763.2, denomination of invention is: a kind of rapid water heater, the current guiding device of flat pattern structure of container is adopted in this invention, inside is provided with the resistance plate washer, form the crooked back and forth passage of sealing, establish the electric heating sheets device between two adjacent heat conduction guiding devices.The basic heating arrangement of this invention also is a heating pipe clamp electric heating sheets, electric heating sheets insulating paper wrap insulate.The passage processing difficulties that this device is crooked back and forth, and bending channel is difficult to sealing.
Summary of the invention
The present invention is directed to the prior art above shortcomings, a kind of integrated heat pressing type heater that is used for instant water heater is provided, this invention has homogeneous heating, easy to assembly, electrical insulating property good, efficiency of utilization is high characteristics.
The present invention is achieved by the following technical solutions, the present invention includes: preheater, bend pipe structure, primary heater, several heating plates and adjustable heating unit, wherein: bend pipe structure is arranged at primary heater inside and bend pipe structure is connected with the delivery port of preheater, primary heater is arranged at preheater inside, several heating plates insert the inside of primary heater respectively, be connected with adjustable heating unit after several heating plate parallel connections, adjustable heating unit is connected with bend pipe structure.
Described preheater comprises: be arranged at hermetically-sealed construction all around and be arranged at middle hollow structure, wherein: the inside of hollow structure is provided with primary heater, and the delivery port of hermetically-sealed construction is connected with bend pipe structure.
Described hermetically-sealed construction is three-back-shaped structure, is respectively equipped with water inlet pipe and delivery port on the sealing structure, and the sealing inside configuration is provided with several deflection plates.
Described several deflection plates are distributed in the cavity of hermetically-sealed construction with parallel stagger arrangement and the identical arrangement mode of spacing, form serpentine channel.Serpentine channel prolongs water heated time in preheater.
The length of described deflection plate is less than the height of hermetically-sealed construction, and the width of the width of this deflection plate and the cavity of hermetically-sealed construction is an interference fit.Deflection plate can be stuck in the cavity of hermetically-sealed construction.
Described primary heater is made up of two heater cover plates and heater intermediate plate, wherein, two heater cover plates are arranged at the both sides of heater intermediate plate respectively and are connected in series with the heater intermediate plate, and heater intermediate plate both sides are respectively equipped with the first individual layer bend pipe and the second individual layer bend pipe of bend pipe structure.
The center that a side of described heater cover plate is provided with several cover plate conduits and adjacent cover board slot road is provided with the cover plate duct, is provided with several heating plates in the cover plate duct.
The cross section of described cover plate conduit is that the spacing in circular arc and adjacent cover board slot road is identical.
The cross section in described cover plate duct and the cross section of heating plate are suitable.
The center that two sides of described heater intermediate plate are provided with several intermediate plate conduits and adjacent intermediate plate conduit is provided with the intermediate plate duct, is provided with several heating plates in the intermediate plate duct.
The cross sectional shape of the position of described intermediate plate conduit and intermediate plate conduit corresponding one by one with the position of cover plate conduit is identical with the cross sectional shape of cover plate conduit.
The cross section in described intermediate plate duct and the cross section of heating plate are suitable.
Described bend pipe structure inside is provided with spiral turbolator and spiral turbolator is fixedlyed connected with bend pipe structure, this bend pipe structure is by two individual layer bend pipes and the bridge piece that is attached thereto, and wherein: the first individual layer bend pipe is connected with the delivery port of adjustable heating unit and preheater respectively with the second individual layer bend pipe.
Described individual layer bend pipe comprises: several straight tubes and several bending sections, wherein: each straight tube two ends is connected with two bending sections respectively.
The spacing of parallel distribution of described straight tube and adjacent straight tube is identical with the spacing in adjacent cover board slot road.
The curvature of described bending section is identical.
The external diameter of described bend pipe structure is less than the diameter of cover plate conduit cross section circular arc.
Described spiral turbolator is the sheet hurricane band, the cross-sectional width of this hurricane band is less than the internal diameter of bend pipe structure, this spiral turbolator can make the interior flowing liquid of bend pipe structure produce tangible screw, thereby strengthen the heat exchange effect with the bending of bend pipe structure formed thereby shape.
Described adjustable heating unit adopts the thermal sensing sheet and is connected with the outer wall of the port of export of the first individual layer bend pipe.Because the input electric wire at first is connected on this thermal sensing sheet, this thermal sensing sheet is regulated the resistance of self automatically according to bend pipe structure outlet water temperature, when leaving water temperature is too high, the rising of can jumping of its resistance value, reach the effect of restriction electric current, the total current that control enters whole heater, thus leaving water temperature can be controlled automatically.
After the present invention's energising, the heat that is in several heating plates in the primary heater is passed to preheater and bend pipe structure uniformly by two heater cover plates and heater intermediate plate.Cold water at first enters preheater by the preheater water inlet pipe, and the deflection plate of preheater inside has prolonged the time of staying of current in preheater, and water obtains abundant preheating in preheater like this, and preheater also is the heater heat-insulation layer.Water after the preheating flows into bend pipe from the preheater delivery port, tightly is clipped in the primary heater heating on bend pipe structure two sides, because two individual layer bend pipes have prolonged the heat time heating time of primary heater to water, makes the water temperature of coming out from winding pipe exit higher.Winding pipe exit has the thermal sensing sector-meeting to control the total current of whole heater according to leaving water temperature simultaneously, thereby controls leaving water temperature automatically.
Thermal resistance of the present invention is little, conducts heat evenly, and heating plate is fastened in the primary heater, and primary heater is clamping bend pipe structure in the middle of it tightly again, does not have insulating barrier, so thermal resistance is little, the heat exchange efficiency height conducts heat evenly.The present invention is easy to assembly, and heater cover plate and heater intermediate plate all can be by the extrusion modling large-scale processing, and primary heater only need be used bolted.Electrical insulating property of the present invention is good, and heating plate is wrapped in the primary heater, and pipe leakage can not contact with heating plate yet even water flows in preheater and bend pipe structure.Efficiency of utilization height of the present invention, device is whole to be surrounded because primary heater is preheated, all heats that shed from primary heater are except being absorbed by the water in the bend pipe structure, passed to exactly in the water in the preheater, so heat scatters and disappears seldom, dispersed heat all is used for the cold water that preheating newly enters, and the water in the preheater has played the effect of heat-insulation layer.
Description of drawings
Fig. 1 is a 3-D view of the present invention.
Fig. 2 is the 3-D view of preheater.
Fig. 3 is the A-A cross-sectional view of the deflection plate in the preheater.
Fig. 4 is the 3-D view of mounted primary heater and bend pipe structure.
Fig. 5 removes the primary heater of a heater cover plate and the 3-D view of bend pipe structure.
Fig. 6 is the three-dimensional exploded view of primary heater.
Fig. 7 is the 3-D view of bend pipe structure.
Fig. 8 is the spiral turbolator schematic diagram.
The specific embodiment
Below in conjunction with accompanying drawing embodiments of the invention are elaborated, present embodiment is being to implement under the prerequisite with the technical solution of the present invention, provided detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
Embodiment 1
As shown in Figure 1, present embodiment comprises: preheater 1, bend pipe structure 2, primary heater 3, several heating plates 4 and adjustable heating unit 5, wherein: bend pipe structure 2 is arranged at primary heater 3 inside and bend pipe structure 2 is connected with the delivery port 8 of preheater 1, primary heater 3 is arranged at preheater 1 inside, several heating plates 4 insert the inside of primary heater 3 respectively, several heating plate 4 backs in parallel are connected with adjustable heating unit 5, and adjustable heating unit 5 is connected with bend pipe structure 2.
As shown in Figures 2 and 3, described preheater 1 comprises: be arranged at hermetically-sealed construction all around 6 and be arranged at middle hollow structure 7, wherein: the inside of hollow structure 7 is provided with primary heater 3, and the delivery port of hermetically-sealed construction 6 is connected with bend pipe structure 2.
Described hermetically-sealed construction 6 is three-back-shaped structure, is respectively equipped with delivery port 8 and water inlet pipe 9 on the sealing structure 6, and sealing structure 6 inside are provided with several deflection plates 10.
Described several deflection plates 10 are distributed in the cavity of hermetically-sealed construction 6 with parallel stagger arrangement and the identical arrangement mode of spacing, form serpentine channel.Serpentine channel prolongs water heated time in preheater.
The length of described deflection plate 10 is less than the height of hermetically-sealed construction 6, and the width of the cavity of the width of this deflection plate 10 and hermetically-sealed construction 6 is an interference fit.Deflection plate 10 can be stuck in the cavity of hermetically-sealed construction 6.
As shown in Figure 4 and Figure 5, described primary heater 3 is made up of two heater cover plates 11,12 and heater intermediate plate 13, wherein, two heater cover plates 11,12 are arranged at the both sides of heater intermediate plate 13 respectively and are connected in series with heater intermediate plate 13, and heater intermediate plate 13 both sides are respectively equipped with the first individual layer bend pipe 19 and the second individual layer bend pipe 20 of bend pipe structure 2.
As shown in Figure 6, the center that a side of described heater cover plate 11,12 is provided with several cover plate conduits 14 and adjacent cover board slot road 14 is provided with cover plate duct 15, is provided with several heating plates 4 in the cover plate duct 15.
The cross section of described cover plate conduit 14 is that the spacing in circular arc and adjacent cover board slot road 14 is identical.
The cross section in described cover plate duct 15 and the cross section of heating plate 4 are suitable.
The center that two sides of described heater intermediate plate 13 are provided with several intermediate plate conduits 16 and adjacent intermediate plate conduit 16 is provided with intermediate plate duct 17, is provided with several heating plates 4 in the intermediate plate duct 17.
The cross sectional shape of the position of described intermediate plate conduit 16 and intermediate plate conduit 16 corresponding one by one with the position of cover plate conduit 14 is identical with the cross sectional shape of cover plate conduit 14.
The cross section in described intermediate plate duct 17 and the cross section of heating plate 4 are suitable.
As shown in Figure 7, described bend pipe structure 2 inside are provided with spiral turbolator 18 and spiral turbolator 18 is fixedlyed connected with bend pipe structure 2, this bend pipe structure 2 is by two individual layer bend pipes 19,20 and the bridge piece 21 that is attached thereto, and wherein: the first individual layer bend pipe 19 is connected with the delivery port 8 of the second individual layer bend pipe 20 with adjustable heating unit 5 and preheater 1.
Described individual layer bend pipe 19,20 comprises: several straight tube 22 and several bending sections 23, wherein: each straight tube 22 two ends is connected with two bending sections 23 respectively.
The spacing of described straight tube 22 parallel distributions and adjacent straight tube 22 is identical with the spacing in adjacent cover board slot road 14.
The curvature of described bending section 23 is identical.
The external diameter of described bend pipe structure 2 is less than the diameter of cover plate conduit 14 cross section circular arcs.
As shown in Figure 8, described spiral turbolator 18 is the sheet hurricane band, and the cross-sectional width of this hurricane band is less than the internal diameter of bend pipe structure, and this spiral turbolator 18 can bend with bend pipe structure formed thereby shape, make bend pipe structure 2 interior flowing liquids produce tangible screw, thereby strengthen the heat exchange effect.
As shown in Figure 1, described adjustable heating unit 5 adopts the thermal sensing sheets and is connected with the outer wall of the port of export of the first individual layer bend pipe, this thermal sensing sheet is the semiconductive ceramic with ptc characteristics, is in the aluminium matter cuboid of hollow circular hole in the middle of being encapsulated in after semiconductive ceramic wraps up with insulating barrier.Because the input electric wire at first is connected on this thermal sensing sheet, this thermal sensing sheet is regulated the resistance of self automatically according to the winding pipe exit water temperature, when leaving water temperature is too high, the rising of can jumping of its resistance value, reach the effect of restriction electric current, the total current that control enters whole device, thus leaving water temperature can be controlled automatically.
This device is owing to adopted the heating plate 4 that installs preheater 1 and integrated heat pressing type primary heater 3 and integrated efficient heating additional, and the efficiency of heating surface can exceed more than 25% than common instantaneously heated type heater.

Claims (10)

1. integrated heat pressing type heater that is used for instant water heater, it is characterized in that, comprise: preheater, bend pipe structure, primary heater, several heating plates and adjustable heating unit, wherein: bend pipe structure is arranged at primary heater inside and bend pipe structure is connected with the delivery port of preheater, primary heater is arranged at preheater inside, several heating plates insert the inside of primary heater respectively, be connected with adjustable heating unit after several heating plate parallel connections, adjustable heating unit is connected with bend pipe structure;
Described primary heater is made up of two heater cover plates and heater intermediate plate, wherein, two heater cover plates are arranged at the both sides of heater intermediate plate respectively and are connected in series with the heater intermediate plate, and heater intermediate plate both sides are respectively equipped with the first individual layer bend pipe and the second individual layer bend pipe of bend pipe structure.
2. the integrated heat pressing type heater that is used for instant water heater according to claim 1, it is characterized in that, described preheater comprises: be arranged at hermetically-sealed construction all around and be arranged at middle hollow structure, wherein: the inside of hollow structure is provided with primary heater, and the delivery port of hermetically-sealed construction is connected with bend pipe structure; Described hermetically-sealed construction is three-back-shaped structure, is respectively equipped with water inlet pipe and delivery port on the sealing structure, and the sealing inside configuration is provided with several deflection plates.
3. the integrated heat pressing type heater that is used for instant water heater according to claim 2 is characterized in that described several deflection plates are distributed in the cavity of hermetically-sealed construction with parallel stagger arrangement and the identical arrangement mode of spacing, forms serpentine channel.
4. the integrated heat pressing type heater that is used for instant water heater according to claim 2 is characterized in that the length of described deflection plate is less than the height of hermetically-sealed construction, and the width of the width of this deflection plate and the cavity of hermetically-sealed construction is an interference fit.
5. the integrated heat pressing type heater that is used for instant water heater according to claim 1, it is characterized in that, the center that two sides of described heater intermediate plate are provided with several intermediate plate conduits and adjacent intermediate plate conduit is provided with the intermediate plate duct, is provided with several heating plates in the intermediate plate duct; The cross sectional shape of the position of described intermediate plate conduit and intermediate plate conduit corresponding one by one with the position of cover plate conduit is identical with the cross sectional shape of cover plate conduit.
6. the integrated heat pressing type heater that is used for instant water heater according to claim 5 is characterized in that the cross section in described intermediate plate duct and the cross section of heating plate are suitable.
7. the integrated heat pressing type heater that is used for instant water heater according to claim 1, it is characterized in that, described bend pipe structure inside is provided with spiral turbolator and spiral turbolator is fixedlyed connected with bend pipe structure, this bend pipe structure is by two individual layer bend pipes and the bridge piece that is attached thereto, and wherein: the first individual layer bend pipe is connected with the delivery port of adjustable heating unit and preheater respectively with the second individual layer bend pipe; Described individual layer bend pipe comprises: several straight tubes and several bending sections, and wherein: each straight tube two ends is connected with two bending sections respectively; The spacing of parallel distribution of described straight tube and adjacent straight tube is identical with the spacing in adjacent cover board slot road; The curvature of described bending section is identical.
8. according to claim 1 or the 7 described integrated heat pressing type heaters that are used for instant water heater, it is characterized in that the external diameter of described bend pipe structure is less than the diameter of cover plate conduit cross section circular arc.
9. according to claim 1 or the 7 described integrated heat pressing type heaters that are used for instant water heater, it is characterized in that described spiral turbolator is the sheet hurricane band, the cross-sectional width of this hurricane band is less than the internal diameter of bend pipe structure.
10. the integrated heat pressing type heater that is used for instant water heater according to claim 1, it is characterized in that, the center that a side of described heater cover plate is provided with several cover plate conduits and adjacent cover board slot road is provided with the cover plate duct, is provided with several heating plates in the cover plate duct; The cross section of described cover plate conduit is that the spacing in circular arc and adjacent cover board slot road is identical; The cross section in described cover plate duct and the cross section of heating plate are suitable.
CN 201110138197 2011-05-26 2011-05-26 Integrated hot-press type heater for instant water heater Expired - Fee Related CN102261743B (en)

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Application Number Priority Date Filing Date Title
CN 201110138197 CN102261743B (en) 2011-05-26 2011-05-26 Integrated hot-press type heater for instant water heater

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Application Number Priority Date Filing Date Title
CN 201110138197 CN102261743B (en) 2011-05-26 2011-05-26 Integrated hot-press type heater for instant water heater

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CN102261743B CN102261743B (en) 2013-05-01

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104757880A (en) * 2015-04-10 2015-07-08 佛山市美的清湖净水设备有限公司 Cabin type liquid storage container for clean drinking equipment and clean drinking equipment with cabin type liquid storage container
CN104764292A (en) * 2015-04-10 2015-07-08 佛山市美的清湖净水设备有限公司 Quick cooling module for pure drinking equipment and pure drinking equipment with quick cooling module
CN110131883A (en) * 2012-05-02 2019-08-16 韦巴斯托股份公司 The method of heating device and the operation heating device for vehicle

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
MD3519F1 (en) * 2007-11-07 2008-02-29 Lidia Cravtova Heat exchanger
CN201191920Y (en) * 2008-04-14 2009-02-04 林忠 Direct heating type carbon fiber heater
CN201302272Y (en) * 2008-11-26 2009-09-02 盛光润 Novel fast electric water heater
CN201306849Y (en) * 2008-11-26 2009-09-09 梁小华 Heater of instant-heating water dispenser
CN101813369A (en) * 2010-04-13 2010-08-25 李进朋 Hybrid magnetic heat exchanger

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
MD3519F1 (en) * 2007-11-07 2008-02-29 Lidia Cravtova Heat exchanger
CN201191920Y (en) * 2008-04-14 2009-02-04 林忠 Direct heating type carbon fiber heater
CN201302272Y (en) * 2008-11-26 2009-09-02 盛光润 Novel fast electric water heater
CN201306849Y (en) * 2008-11-26 2009-09-09 梁小华 Heater of instant-heating water dispenser
CN101813369A (en) * 2010-04-13 2010-08-25 李进朋 Hybrid magnetic heat exchanger

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110131883A (en) * 2012-05-02 2019-08-16 韦巴斯托股份公司 The method of heating device and the operation heating device for vehicle
CN110131883B (en) * 2012-05-02 2021-05-04 韦巴斯托股份公司 Heating device for a vehicle and method for operating the heating device
CN104757880A (en) * 2015-04-10 2015-07-08 佛山市美的清湖净水设备有限公司 Cabin type liquid storage container for clean drinking equipment and clean drinking equipment with cabin type liquid storage container
CN104764292A (en) * 2015-04-10 2015-07-08 佛山市美的清湖净水设备有限公司 Quick cooling module for pure drinking equipment and pure drinking equipment with quick cooling module

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