CN102259884A - Organic template-free synthesis method for beta molecular sieve through hydro-thermal treatment - Google Patents

Organic template-free synthesis method for beta molecular sieve through hydro-thermal treatment Download PDF

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Publication number
CN102259884A
CN102259884A CN 201110154663 CN201110154663A CN102259884A CN 102259884 A CN102259884 A CN 102259884A CN 201110154663 CN201110154663 CN 201110154663 CN 201110154663 A CN201110154663 A CN 201110154663A CN 102259884 A CN102259884 A CN 102259884A
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molecular sieve
ammonium
organic
beta molecular
organic template
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孟祥举
杨承广
肖丰收
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Zhejiang University ZJU
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Zhejiang University ZJU
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  • Silicates, Zeolites, And Molecular Sieves (AREA)

Abstract

The invention relates to preparation of crystalline aluminosilicate zeolite, and aims to provide an organic template-free synthesis method for a beta molecular sieve through hydro-thermal treatment. The method comprises the following steps of: (1) exchanging most of Na<+> in a sodium beta molecular sieve obtained by the organic template-free synthesis method by using NH4<+>; and (2) washing and filtering the molecular sieve subjected to NH4<+> exchange, pressing a filter cake, putting into a crucible, and roasting at the temperature of between 500 and 900 DEG C in 100-percent water vapor atmosphere. The silicon-aluminum ratio of the beta molecular sieve synthesized without an organic template through the hydro-thermal treatment is improved to a certain extent, and crystallinity is basically not reduced along with the formation of mesopores; in vacuum gas oil (VGO) catalytic pyrolysis reaction, the molecular sieve effectively reduces cokes, and improves the yield of a product with high added value simultaneously; and the molecular sieve can be directly prepared into a catalytic cracking catalyst, can be subjected to ammonium exchange to further reduce the amount of Na2O and then is prepared into the catalytic cracking catalyst, and can be combined with a chemical aluminum extracting and silicon supplementing method to be prepared into a catalyst with higher performance.

Description

Hydrothermal treatment consists does not have the method for the synthetic Beta molecular sieve of organic formwork
Technical field
The present invention relates to the crystalline aluminosilicate prepare zeolite, belong to inorganic chemistry, physical chemistry, materials chemistry, catalytic chemistry and field of chemical engineering, particularly hydrothermal treatment consists does not have the method for organic formwork synthetic Beta molecular sieve.
Background technology
The catalytic cracking of petroleum hydrocarbon is the main means of producing gasoline, diesel oil.The normal activity of such catalysts component of using of catalytic cracking reaction is exactly the overtemperature Y zeolite that Y molecular sieve obtains after treatment on the current industrial; Because of it has satisfied the requirement of mixing refining residual oil and energy voluminous stop bracket gasoline of people to catalyzer more, and extensive studies and application have been arrived.
With respect to the Y zeolite molecular sieve, the Beta zeolite is unique molecular sieve with three-dimensional, twelve-ring aperture structure in the high-silica zeolite, have and the close adsorptive poweies of large pore molecular sieve such as X, Y type, have higher silica alumina ratio than faujusite, be used as a very important catalyzer and be applied in petroleum refining and chemical field.Known to though the technology of preparing of USY is familiar with by people already, traditional B eta molecular sieve after high-temperature water vapor is handled, degree of crystallinity obviously reduces even becomes amorphous, therefore the report of handling traditional B eta molecular sieve about high-temperature water vapor does not almost have.
People such as Xiao Fengshou successfully synthesize Beta zeolite molecular sieve (Chinese invention patent publication number 101249968A) under the organic-free template condition.Compare with traditional B eta molecular sieve, this Beta molecular sieve has hydrothermal stability height, characteristics that silica alumina ratio is low.Though the low silica-alumina ratio characteristics of the Beta molecular sieve that this method is prepared make it have more acidic site, also easily cause the generation of more coke, cause the easy inactivation of catalyzer, have limited its application in catalyzed reaction.
Therefore, hydrothermal treatment consists does not have organic formwork synthetic Beta molecular sieve, not only can improve silica alumina ratio, and is produced simultaneously mesoporous, reduces the generation of coke, and can change the products distribution of catalyzed reaction; These all are must consider in the actual industrial.Yet patent and document about this face are not also reported.
Summary of the invention
The objective of the invention is to, provide a kind of hydrothermal treatment consists not have the method for template synthetic Beta zeolite, solve its defective such as low silica-alumina ratio, poor stabilities etc. on some are used,, it is had better use widely so that improve no organic formwork synthetic Beta product quality.
The no organic formwork synthetic Beta molecular sieve that the present invention is directed to, the content that its synthetic method is disclosed referring to Chinese invention patent publication number 101249968A, the present invention repeats no more this.
Method of the present invention comprises step:
(1) will use the NH in ammonium salt or the organic ammonium solution by the sodium type BETA molecular sieve of organic-free template synthetic method acquisition 4 +The Na of 80~98wt% in the molecular sieve is fallen in exchange +The condition of this ion exchange process is:
According to molecular sieve: (ammonium salt or organic ammonium solution): water=1: (0.5~4.5): the weight ratio of (5~60), with molecular sieve, ammonium salt or the making beating of organic ammonium solution with water evenly, and 60~100 ℃ of exchanges 0.3~6 hour down.
(2) washing, filtration are through NH 4 +Molecular sieve after the exchange compresses filter cake and place crucible then, is placed in the retort furnace, rises to 500~900 ℃ through 1 hour, roasting 1~9 hour, and the water vapour that utilizes filter cake to carry carries out hydrothermal treatment consists; Perhaps zeolite is entered in the stoving oven, roasting is 1~9 hour under 500~900 ℃, 100% water vapour atmosphere condition.
In the step of the present invention (1), be used to provide NH 4 +Ammonium salt be in ammonium chloride, ammonium sulfate or the ammonium nitrate any one, described organic ammonium solution is NH 4Ac.
In the step of the present invention (1), described ion exchange process carries out twice at least, makes the Na in the molecular sieve 2O≤5w%.
The invention has the beneficial effects as follows:
Hydrothermal treatment consists does not have organic formwork synthetic Beta molecular sieve, and not only silica alumina ratio increases, the formation that simultaneous is mesoporous, and also degree of crystallinity does not have to reduce substantially.In the VGO catalytic cracking reaction, the molecular sieve of this invention effectively reduces the generation of coke, has improved the yield of high added value product simultaneously.
Molecular sieve by the present invention's preparation can directly prepare catalytic cracking catalyst, also can carry out the ammonium exchange and further reduce Na 2Prepare catalytic cracking catalyst after the amount of O, also can combine the more excellent catalyzer of processability with chemical aluminium-eliminating and silicon-replenishing method.
Description of drawings
Fig. 1 is the XRD comparison diagram that hydrothermal treatment consists does not have organic formwork synthetic Bcta zeolite front and back in the example 3.
Among the figure, curve 1 is the XRD spectra of no organic formwork synthetic Beta, and curve 2 is the XRD spectra of the no organic formwork synthetic Beta of Hydrogen, and curve 3 is the XRD spectra after 760 ℃ of hydrothermal treatment consists do not have organic formwork synthetic Beta filter cake.
Fig. 2 is the front and back XRD comparison diagram that high-temperature water vapor atmosphere is handled no organic formwork synthetic Bcta zeolite in the example 7.
Among the figure, curve 1 is the XRD spectra before the zeolite treatment, and curve 2 is the XRD figure after 750 ℃ in zeolite, 100% steam-treated.
Fig. 3 is that a kind of hydrothermal treatment consists of the present invention does not have organic formwork synthetic Bcta ZEOLITE BY INFRARED.
Among the figure, curve 1 is industrial Beta ZEOLITE BY INFRARED, and curve 2 does not have infrared spectra behind the organic formwork synthetic Beta for hydrothermal treatment consists, and curve 3 does not have infrared spectra before the organic formwork synthetic Beta for hydrothermal treatment consists.
Fig. 4 is the N after a kind of hydrothermal treatment consists of the present invention does not have organic formwork synthetic Bcta zeolite 2Absorption result.
Fig. 5 is that no organic formwork synthetic Bcta zeolite and former powder respectively account for XRD figure after 50% mechanically mixing after a kind of hydrothermal treatment consists of the present invention.
Embodiment
Below in conjunction with drawings and Examples embodiment of the present invention are further specified, but the present invention is not limited to listed embodiment.Also should be included in interior other any known change of scope that the present invention protects.
Embodiment 1:
(1) 1.0g is not had organic formwork synthetic Beta molecular sieve (by butt) with the aqueous solution that 15g contains the 3.0g inorganic ammonium salt,, contain 1.0g (NH with 15g again after the filtration 100 ℃ of following exchanges 20 minutes 4) 2SO 4Aqueous solution exchange once, filter, SO is removed in washing 4 2-, in 100 ℃ of dryings.
(2) roasting in the middle of: the sample after (1) exchange is positioned in the retort furnace, is warming up to 510 ℃ under the room temperature, constant temperature 3 hours.
(3) baked zeolite is contained 3.0g (NH with 60g 4) 2SO 4The aqueous solution, 100 ℃ of down exchanges 30 minutes, filter the back repeated exchanged once, filter flush away SO 4 2-Ion.
(4) above-mentioned filter cake is compressed, place crucible, be placed in the retort furnace, rose under 560 ℃, 650, the 760 ℃ parts roasting through 1 hour 4 hours.
Embodiment 2:
(1) 1.0g is not had organic formwork synthetic Beta (by butt) with the aqueous solution that 15g contains the 3.0g inorganic ammonium salt,, contain 1.0g (NH with 15g again after the filtration 100 ℃ of following exchanges 20 minutes 4) 2SO 4Aqueous solution exchange once, filter, SO is removed in washing 4 2-, in 100 ℃ of dryings.
(2) roasting in the middle of: the sample after (1) exchange is positioned in the retort furnace, is warming up to 510 ℃ under the room temperature, constant temperature 3 hours.
(3) baked zeolite is contained 3.0g (NH with 60g 4) 2SO 4The aqueous solution, 100 ℃ of down exchanges 30 minutes, filter the back repeated exchanged once, filter flush away SO 4 2-Ion.
(4) zeolite after will exchanging enters in the stoving oven at 560,650,750 and 800 ℃, and roasting is 3~8 hours under the 100% water vapour atmosphere condition.
Embodiment 3:
1.0g is not had organic formwork synthetic Beta (by butt) contain the aqueous solution of 4.0g ammonium nitrate,, use the deionized water filtration washing, after the oven dry, be positioned in the retort furnace, be warming up to 500 ℃ of roastings 3 hours 80 ℃ of exchanges 2 hours down with 50g.Repeat above-mentioned steps once, obtain to contain sodium hydrogen type molecular sieve seldom.
The sample of system contains the aqueous solution of 4.0g ammonium nitrate again with 50g, exchange 1 hour down at 80 ℃, and wet sample is placed in the stoving oven, 800 ℃, handles 1 hour under the 100% water vapour atmosphere condition.
Embodiment 4:
1.0g is not had organic formwork synthetic Beta (by butt) contain the aqueous solution of 4.0g ammonium nitrate,, use the deionized water filtration washing, after the oven dry, be positioned in the retort furnace, be warming up to 500 ℃ of roastings 3 hours 80 ℃ of exchanges 2 hours down with 50g.Repeat above-mentioned steps once, obtain to contain sodium hydrogen type molecular sieve seldom.
The sample of system contains the aqueous solution of 4.0g ammonium nitrate again with 50g, exchange 1 hour down at 80 ℃, and wet sample is placed in the stoving oven, 800 ℃, handles 3 hours under the 100% water vapour atmosphere condition.
Embodiment 5:
1.0g is not had organic formwork synthetic Beta (by butt) contain the aqueous solution of 4.0g ammonium nitrate,, use the deionized water filtration washing, after the oven dry, be positioned in the retort furnace, be warming up to 500 ℃ of roastings 3 hours 80 ℃ of exchanges 2 hours down with 50g.Repeat above-mentioned steps once, obtain to contain sodium hydrogen type molecular sieve seldom.
The sample of system contains the aqueous solution of 4.0g ammonium nitrate again with 50g, exchange 1 hour down at 80 ℃, and wet sample is placed in the stoving oven, 800 ℃, handles 9 hours under the 100% water vapour atmosphere condition.
Example 6~10:
With the no organic formwork synthetic sodium type Beta molecular sieve of degree of crystallinity 〉=85% according to Beta: ammonium salt: water=1: (0.5~4.5): the weight ratio of (5~60) will not have organic formwork synthetic Beta molecular sieve and the making beating of ammonium salt water evenly, and under 60~100 ℃, exchanging 0.3~6 hour, most of Na is fallen in exchange +Ion (is meant the Na that exchanges 80~98wt% in the molecular sieve +).Be used to provide NH 4 +Ammonium salt be ammonium chloride, ammonium sulfate, ammonium nitrate, perhaps organic ammonium solution such as NH 4Ac etc.Through NH 4 +Zeolite after the exchange, wash out decon after, zeolite was entered in the stoving oven under 500~900 ℃, 100% water vapour atmosphere condition roasting 1~9 hour.Specific examples sees the following form.

Claims (3)

1. hydrothermal treatment consists does not have the method for organic formwork synthetic Beta molecular sieve, it is characterized in that, comprises step:
(1) will use the NH in ammonium salt or the organic ammonium solution by the sodium type BETA molecular sieve of organic-free template synthetic method acquisition 4 +The Na of 80~98wt% in the molecular sieve is fallen in exchange +The condition of this ion exchange process is:
According to molecular sieve: (ammonium salt or organic ammonium solution): water=1: (0.5~4.5): the weight ratio of (5~60), with molecular sieve, ammonium salt or the making beating of organic ammonium solution with water evenly, and 60~100 ℃ of exchanges 0.3~6 hour down.
(2) washing, filtration are through NH 4 +Molecular sieve after the exchange compresses filter cake and place crucible then, is placed in the retort furnace, rises to 500~900 ℃ through 1 hour, roasting 1~9 hour, and the water vapour that utilizes filter cake to carry carries out hydrothermal treatment consists; Perhaps zeolite is entered in the stoving oven, roasting is 1~9 hour under 500~900 ℃, 100% water vapour atmosphere condition.
2. method according to claim 1 is characterized in that, in the described step (1), is used to provide NH 4 +Ammonium salt be in ammonium chloride, ammonium sulfate or the ammonium nitrate any one, described organic ammonium solution is NH 4Ac.
3. method according to claim 1 is characterized in that, in the described step (1), described ion exchange process carries out twice at least, makes the Na in the molecular sieve 2O≤5w%.
CN 201110154663 2011-06-09 2011-06-09 Organic template-free synthesis method for beta molecular sieve through hydro-thermal treatment Pending CN102259884A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104649296A (en) * 2013-11-19 2015-05-27 中国石油天然气股份有限公司 Preparation method of H beta molecular sieve capable of improving silicon-aluminum ratio
CN107324354A (en) * 2017-05-27 2017-11-07 江苏有容催化技术研究所有限公司 A kind of method that hydro-thermal process synthesizes Beta molecular sieves
CN113325042A (en) * 2021-06-11 2021-08-31 吉林大学 Sodium MTW molecular sieve, preparation method and application thereof, ammonia gas sensor, preparation method and application thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5256392A (en) * 1989-06-23 1993-10-26 Fina Technology, Inc. Modified zeolite beta method of preparation
CN1105646A (en) * 1994-06-29 1995-07-26 中国石油化工总公司抚顺石油化工研究院 Beta zeolite and preparing method thereof
CN1179994A (en) * 1996-10-11 1998-04-29 中国石油化工总公司 Beta zeolite modification method
CN1350981A (en) * 2000-10-26 2002-05-29 中国石油化工股份有限公司 High-silicon beta zeolite and its preparing process
CN101249968A (en) * 2008-03-10 2008-08-27 吉林大学 Method for synthesizing Beta molecular sieve by organic-free template

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5256392A (en) * 1989-06-23 1993-10-26 Fina Technology, Inc. Modified zeolite beta method of preparation
CN1105646A (en) * 1994-06-29 1995-07-26 中国石油化工总公司抚顺石油化工研究院 Beta zeolite and preparing method thereof
CN1179994A (en) * 1996-10-11 1998-04-29 中国石油化工总公司 Beta zeolite modification method
CN1350981A (en) * 2000-10-26 2002-05-29 中国石油化工股份有限公司 High-silicon beta zeolite and its preparing process
CN101249968A (en) * 2008-03-10 2008-08-27 吉林大学 Method for synthesizing Beta molecular sieve by organic-free template

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104649296A (en) * 2013-11-19 2015-05-27 中国石油天然气股份有限公司 Preparation method of H beta molecular sieve capable of improving silicon-aluminum ratio
CN107324354A (en) * 2017-05-27 2017-11-07 江苏有容催化技术研究所有限公司 A kind of method that hydro-thermal process synthesizes Beta molecular sieves
CN113325042A (en) * 2021-06-11 2021-08-31 吉林大学 Sodium MTW molecular sieve, preparation method and application thereof, ammonia gas sensor, preparation method and application thereof
CN113325042B (en) * 2021-06-11 2022-11-15 吉林大学 Sodium MTW molecular sieve, preparation method and application thereof, ammonia gas sensor, preparation method and application thereof

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Application publication date: 20111130