Summary of the invention
task of the present invention is to provide a kind of helping that the dirt bits that produced on a plurality of stations are removed and used and embody desirable collectivity, help ensureing environment and the healthy multi-station digital-controlled lathe of protection operating personnel of operation field use controlled multichannel chip removal mechanism.
task of the present invention is accomplished like this; The controlled multichannel chip removal mechanism that a kind of multi-station digital-controlled lathe is used; Described multi-station digital-controlled lathe comprise lathe bed body, rotationally be arranged on central principal axis on the lathe bed body, be fixed on the beam seat on the central principal axis and be fixed on the beam seat and dispose the crossbeam that is used for the plurality of workpieces processing unit (plant) of workpiece processing; Inserted a dust suction house steward in the said central principal axis; Described controlled multichannel chip removal mechanism comprises actuating unit, inner and outer sleeves, distribution plate and is used for said plurality of workpieces processing unit (plant) is introduced at the dirt bits that workpiece process is produced the dirt bits transition apparatus of inner sleeve; Actuating unit is fixed on the said beam seat, and an end and the actuating unit of inner sleeve are in transmission connection, and engages with described dust suction house steward; The other end of inner sleeve is placed in the outer sleeve chamber of outer sleeve; The other end end of distribution plate and said inner sleeve is fixed, and on this distributing pipe, offers a pair of flock silk sucking opening, and flock silk sucking opening communicates with the inner sleeve chamber of inner sleeve; And distribution plate also is supported on the outer sleeve rotationally; Outer sleeve and dirt bits transition apparatus is fixedly connected, on the outer sleeve diapire of this outer sleeve, offers the equal and combination bore that communicate with said flock silk sucking opening of quantity of quantity and said Work treatment installation, and dirt is considered transition apparatus to be worth doing and said crossbeam is fixed; And communicate with said combination bore, each free pipeline of described plurality of workpieces processing unit (plant) is connected with said dirt bits transition apparatus.
are in a concrete embodiment of the present invention; Said inner sleeve constitutes first, second matching seat and the 3rd matching seat towards said dust suction house steward's a end; First, second, third matching seat forms the ladder relation each other; Wherein: second matching seat is between the first, the 3rd matching seat; And on first matching seat, be equipped with one with the fixing rolling cover of said beam seat, described dust suction house steward probes in the cover that rolls, cover engages first matching seat with the dust suction house steward by rolling; Described second matching seat is connected with described actuating unit, and the 3rd matching seat is fixedly connected with the end of said outer sleeve towards said dust suction house steward; On the outer wall of the other end of inner sleeve, be provided with first sealing ring, the chamber wall in first sealing ring and said outer sleeve chamber constitutes sealing.
are in another concrete embodiment of the present invention; On described inner sleeve, be provided with a signal picker sensing hole; And on described outer sleeve and at location interval, being provided with one group of signal picker corresponding to the signal picker sensing hole, this signal picker is electrically connected by the electric controller of circuit and multi-station digital-controlled lathe.
in another concrete embodiment of the present invention, the quantity of described one group of signal picker is three, and is 60 ° of intervals each other around the circumferencial direction of said outer sleeve, and described signal picker is that the position is near switch.
are in another concrete embodiment of the present invention; Described actuating unit comprises motor, first, second drive and driving-belt, and motor is fixed on the motor cabinet with horizontally-arranged state, and motor cabinet is fixed on the described beam seat; First drive is fixed on the motor shaft of motor; Second drive is fixed on described second matching seat, and an end of driving-belt is nested with on first drive, and the other end is nested with on second drive.
also have among the concrete embodiment of the present invention, and when described first, second drive was sprocket wheel, then described driving-belt was a driving chain; When described first, second drive was belt pulley, then described driving-belt was a driving belt; When described first, second drive was synchronous pulley, then described driving-belt was to be with synchronously.
are more of the present invention and among concrete embodiment; Constitute an annular projection at described distribution plate towards the edge of a side of said outer sleeve diapire; And the outer sleeve diapire offers an annular projection caulking groove towards a side of annular projection and in the position corresponding to annular projection; Annular projection is contained in the annular projection caulking groove, and described a pair of flock silk sucking opening is 180 ° of intervals each other at the circumferencial direction of distribution plate.
are in of the present invention and then concrete embodiment; Extend in the central authorities of a side of said distribution plate outward collet base wall and to be fixed with a distribution plate central shaft; And the central authorities of collet base wall are provided with a bearing outside, and the distribution plate central shaft matches with bearing.
are of the present invention again more and among concrete embodiment; Described combination bore comprises axial brill chip-removal hole, radially bores chip-removal hole, saw blade chip-removal hole and milling cutter chip-removal hole; Wherein: axle, radially bore chip-removal hole apart 180 ° at the circumferencial direction of said outer sleeve diapire; The saw blade chip-removal hole with axially bore 60 ° of chip-removal hole each intervals, and the milling cutter chip-removal hole with radially bore apart 60 ° of chip-removal hole; Described dirt bits transition apparatus comprises terminal pad fixed head, terminal pad and chip removal adapter sleeve group; The outer sleeve diapire of terminal pad fixed head and said outer sleeve is fixed; And be fixedly connected with said crossbeam, terminal pad is fixed on the terminal pad fixed head, and chip removal adapter sleeve group is fixed on the terminal pad; And communicate with said combination bore, each free pipeline of said plurality of workpieces processing unit (plant) is connected with chip removal adapter sleeve group pipeline.
are in again of the present invention and then concrete embodiment; Described chip removal adapter sleeve group comprises axial brill chip removal adapter sleeve, radially bores chip removal adapter sleeve, saw blade chip removal adapter sleeve and milling cutter chip removal adapter sleeve; Wherein: axially bore and the coincidence corresponding of chip removal adapter sleeve with described axial brill chip-removal hole; It is corresponding and overlap with the said chip-removal hole that radially bores radially to bore the chip removal adapter sleeve; Saw blade chip removal adapter sleeve is corresponding with said saw blade chip-removal hole and overlap and the coincidence corresponding with said milling cutter chip-removal hole of milling cutter chip removal adapter sleeve.
The dirt bits that
technical scheme provided by the invention can be produced the plurality of workpieces processing unit (plant) on the crossbeam that lathe bed body is set are absorbed; Have good collectivity, guarantee that operation field clean environment and guarantee operating personnel's health is avoided the infringement of dirt bits.
The specific embodiment
can be expressly understood technical spirit of the present invention and beneficial effect more for the auditor that the makes Patent Office especially public; The applicant general elaborates with the mode of embodiment below; But the description to embodiment all is not the restriction to the present invention program, any according to the present invention design done only for pro forma but not substantial equivalent transformation all should be regarded as technical scheme category of the present invention.
Fig. 1, Fig. 2 and Fig. 3 are asked for an interview in
; In Fig. 3, provided the lathe bed body 1 of multi-station digital-controlled lathe; Central principal axis 2 is arranged on the lathe bed body 1 through bearing block 11 (Fig. 2 and Fig. 4 show) rotationally; In this central principal axis 2 and along the length direction of central principal axis 2, inserted a dust suction house steward 21, on central principal axis 2, be fixed with beam seat 3, this beam seat 3 is by central principal axis 2 driven rotary; On beam seat 3, be fixed with crossbeam 4, on crossbeam 4, be equipped with plurality of workpieces processing unit (plant) 41.
are by shown in Figure 3; Plurality of workpieces processing unit (plant) 41 comprise be used for to workpiece (for example the blade of wind-driven generator is as follows) be drilled with axial hole axial hole drilling equipment 411, be used for to workpiece be drilled with radial hole radial hole drilling equipment 412, be used for the sawing device 413 of workpiece sawing and be used for workpiece is milled the milling cutter device 414 of processing.Axial drill bit position at axial hole drilling equipment 411 leads to one first sweep-up pipe 4111; Position at the radially drill bit of radial hole drilling equipment 412 leads to one second sweep-up pipe 4121; Sawing sheet (cutting blade) position at sawing device 413 leads to one the 3rd sweep-up pipe 4131; And lead to one the 4th sweep-up pipe 4141 at the milling cutter position of milling cutter device 414.First, second, third sweep-up pipe 4111,4121,4131 all is connected with the following dirt bits transition apparatus 9 that also will specify with the 4th sweep-up pipe 4141.
Fig. 1 and Fig. 2 please be seen by emphasis in
; Provided the actuating unit 5 of controlled multichannel chip removal mechanism; This actuating unit 5 comprises motor 51, first, second drive 52,53 and driving-belt 54; Motor 51 adopts one group of screw and is fixed on the motor cabinet 511 with horizontally-arranged state, and motor cabinet 511 is fixed through motor cabinet hold-down screw 5111 and aforesaid beam seat 3.First drive 52 is fixed on the motor shaft of motor 51, and second drive 53 is fixed with the following inner sleeve 6 that is about to describe.One end of driving-belt 54 is nested with on first drive 52, and the other end is nested with on second drive 53.
aforesaid first, second drive 52,53 is sprocket wheel, belt pulley or synchronous pulley; Described driving-belt 54 is driving chain, driving belt or is with synchronously; More particularly; When first, second drive 52,53 was sprocket wheel, then described driving-belt 54 was a driving chain; When first, second drive 52,53 was belt pulley, then driving-belt 54 was a driving belt; When first, second drive 52,53 was synchronous pulley, then driving-belt 54 was to be with synchronously.In the present embodiment, first, second drive 52,53 is all selected and is used synchronous pulley, and driving-belt 54 is selected with being with synchronously.The variation of the driving-belt 54 that therefore, can not be complementary and the present invention program is constituted restriction with the variation of first, second drive 52,53 and with first, second drive 52,53.
The inner sleeve of having mentioned above
6 constitutes first, second matching seat 62,63 and the 3rd matching seat 64 towards an end of dust suction house steward 21; First, second, third matching seat 62,63,64 forms the ladder relation each other; Wherein, Second matching seat 63 is at the first, the 3rd matching seat 62, between 64; The diameter of second matching seat 63 is bigger than the diameter of first matching seat 62, and the diameter of the 3rd matching seat 64 is bigger than the diameter of second matching seat 63, promptly forms aforesaid ladder relation thereby make first, second, third matching seat 62,63,64 form step-like relation.On the outer wall of first matching seat 62, be arranged with one second sealing ring 622, and on this first matching seat 62, be equipped with a rolling cover 621, the rolling of rolling cover 621 usefulness is overlapped hold-down screw 6211 and is fixed with aforesaid beam seat 3.Aforesaid second sealing ring 622 contact with the chamber wall of the rolling mantle cavity 6212 of the cover 621 that rolls (being sealed and matched).Above mentioned dust suction house steward's 21 end probes in the rolling mantle cavity 6212 (Fig. 2 shows).Aforesaid second drive 53 is nested with on the 3rd matching seat 63, and fixing with one group of drive hold-down screw 531 and the 3rd matching seat 64.On the outer wall of the 3rd matching seat 64, be equipped with a friction circle 641; And be equipped with a platen 642 at sidepiece corresponding to the 3rd matching seat 64; On platen 642, be equipped with one group of platen hold-down screw 6421 at interval, this group platen hold-down screw 6421 is used for being fixedly connected with the following outer sleeve that will describe 7.The other end of inner sleeve 6 is that an end of outward sleeve 7 is contained in the outer sleeve chamber 71 of outer sleeve 7.Keep good sealing between the chamber wall for the outer sleeve chamber 71 of the outer wall that makes inner sleeve 6 and outer sleeve 7, therefore inner sleeve 6 outer wall that is positioned at outer sleeve chamber 71 is provided with one first sealing ring 65.In addition, also offer one group of signal picker 73 outside on the sleeve 7, the quantity of this group signal picker 73 is three, and the circumferencial direction that centers on outer sleeve 7 is each other with the 60 ° of configurations of being separated by.
above mentioned outer sleeve 7 is fixedly connected with the following dirt bits transition apparatus 9 that also will detail through one group of fixing hole 724 on the outer sleeve diapire 72; Has combination bore 721 on the collet base wall 72 outside; This group combination bore 721 comprises axial brill chip-removal hole 7211, radially bores chip-removal hole 7212, saw blade chip-removal hole 7213 and milling cutter chip-removal hole 7214; Wherein: axially bore chip-removal hole 7211 and radially bore chip-removal hole 7212 apart 180 ° of the circumferencial direction of collet base wall 72 outside; Saw blade chip-removal hole 7213 with axially bore chip-removal hole 7211 apart 60 ° of the circumferencial direction of collet base wall 72 outside, and milling cutter chip-removal hole 7214 with radially bore chip-removal hole 7212 apart 60 ° of the circumferencial direction of collet base wall 72 outside; Shown in figure; Collet base wall 72 offers the logical annular projection caulking groove 722 of ring one towards the edge of a side of aforesaid inner sleeve 6 outside; And the central authorities of collet base wall 72 are provided with a bearing 723 outside, and sleeve 7 is provided with one group of position and aforesaid signal picker sensing hole 66 corresponding signal collection devices 73 outside.In the present embodiment, signal picker 73 employing positions are near switch, and are electrically connected by the electric control box of circuit 731 with multi-station digital-controlled lathe.
are fixedly connected with the end of inner sleeve 6 towards an end of aforesaid outer sleeve diapire 72 as the distribution plate 8 usefulness one set of dispense dish hold-down screw 84 of the controlled multichannel chip removal of formation mechanism; Shown in figure; This end end at inner sleeve 6 is provided with distribution plate fixing screw hole 67; The screw hole 841 of distribution plate hold-down screw 84 on being opened in distribution plate 8 screwed in the distribution plate fixing screw hole 67, thereby make distribution plate 8 fixing with inner sleeve 6.Constitute an annular projection 82 that ring is logical in the edge of the card of a side of distribution plate 8 outward collet base wall 72 and in the position corresponding to aforesaid annular projection caulking groove 722, this annular projection 82 protrudes in (inserting) annular projection caulking groove 722.Be extended with a central shaft 83 in the central authorities of distribution plate 8 and a side of same outward collet base wall 72, this central shaft 83 matches with aforesaid bearing 723.Again, on distribution plate 8, offer a pair of flock silk sucking opening 81, this is 180 ° of intervals each other and communicates with the inner sleeve chamber 61 of inner sleeve 6 at the circumferencial direction of distribution plate 8 flock silk sucking opening 81, in addition with aforesaid combination bore 721 match (communicating).
above mentioned dirt bits transition apparatus 9 comprises terminal pad fixed head 91, terminal pad 92 and chip removal adapter sleeve group 93; Terminal pad fixed head 91 is fixing with crossbeam 4, and also fixing with the aforesaid fixing hole 724 that is opened on the outer sleeve diapire 72 through one group of outer sleeve attachment screw 911.Terminal pad 92 is screwed on terminal pad fixed head 91; Chip removal adapter sleeve group 93 is arranged on the terminal pad 92, and this adapter sleeve group 93 comprises axial brill chip removal adapter sleeve 931, radially bores chip removal adapter sleeve 932, saw blade chip removal adapter sleeve 933 and milling cutter chip removal adapter sleeve 934.Wherein: axially bore chip removal adapter sleeve 931 and axially bore chip-removal hole 7211 corresponding and coincidences; Radially bore chip removal adapter sleeve 932 and radially bore chip-removal hole 7212 corresponding and coincidences; Saw blade chip removal adapter sleeve 933 and the 7213 corresponding and coincidences of saw blade chip-removal hole; Milling cutter chip removal adapter sleeve 934 and the 7214 corresponding and coincidences of milling cutter chip-removal hole.
aforesaid axle, radially bore dirt bits that chip removal adapter sleeve 931,932, saw blade chip removal adapter sleeve 933 and milling cutter chip removal adapter sleeve 934 introduce respectively through axle, radially bore chip-removal hole 7211,7212, saw blade chip-removal hole 7213 and milling cutter chip-removal hole 7214 and suck in the inner sleeve chambeies 61 by flock silk sucking opening 81, and then draw from aforesaid dust suction house steward 21.
Fig. 3 is asked for an interview in
; Can know by this illustrated; Aforesaid first sweep-up pipe 4111 is connected with the axial chip removal adapter sleeve 931 that bores; Second sweep-up pipe 4121 with radially bore chip removal adapter sleeve 932 and be connected, the 3rd sweep-up pipe 4131 is connected with saw blade chip removal adapter sleeve 933, and the 4th sweep-up pipe 4141 is connected with milling cutter chip removal adapter sleeve 934.
Fig. 4 is asked for an interview in
; The central principal axis of illustrating among Fig. 1 and Fig. 22 is supported on the lathe bed body 1 through the bearing block 11 at two ends rotationally; This central principal axis 2 is driven by worm and gear device 12, promptly through worm screw 122 central principal axis 2 is rotated by worm gear 121, because beam seat 3 is fixed on the central principal axis 2; Be fixed on the beam seat 3 owing to crossbeam 4 again; Also because Work treatment installation 41 is installed on the crossbeam 4, therefore along with the rotation of central principal axis 2, Work treatment installation 41 also rotates.
by shown in Figure 4, dust suction house steward 21 dust suction house steward go out the bits end by seal swivel joint 211 and through dirt bits fairlead 2111 with inhale the pressure dust collection mechanism for example dust absorption fan 10 be connected.
applicant narrates the course of work of the present invention; When aforesaid Work treatment installation 41 to workpiece for example during the blade processing of wind-driven generator; Blade is drilled with axial hole is example; Start axial drilling device 411; The glass fibre dirt that in boring procedure, produces bits (because the material of the blade of wind-driven generator is a fiberglass) successively through first sweep-up pipe 4111, axially bore chip removal adapter sleeve 931, axially bore the inner sleeve chamber 61 that chip-removal hole 7211 and flock silk sucking opening 81 (one of them flock silk sucking opening 81 in a pair of flock silk sucking opening 81) get into inner sleeve 6; Because the effect of aforesaid dust absorption fan 10 is in negative pressure state in the dust suction house steward 21, the dirt bits that therefore get in the inner sleeve chamber 61 are drawn through dirt bits fairlead 2111 by dust suction house steward 21.
are when by 413 pairs of workpiece of sawing device (still being the blade of wind-driven generator) sawing of Work treatment installation 41; Because a pair of air suction opening 81 on the distribution plate 8 of this moment is corresponding respectively at axle, radially bore the position of chip-removal hole 7211,7212; Because previous station is drilled with axial hole to workpiece; The position of the flock silk sucking opening 81 on the distribution plate 8 is changed, a flock silk sucking opening 81 in a pair of flock silk sucking opening 81 is turned to corresponding to saw blade chip-removal hole 7213.So, start motor 51 work of actuating unit 5, drive second drive 53 by first drive 52 through driving-belt 54; Because second drive 53 is fixedly connected with inner sleeve 6; Therefore drive inner sleeves 6 rotations by second drive 53, again since distribution plate 8 is fixedly connected with inner sleeve 6, go back owing to inner sleeve 6 be provided with signal picker sensing hole 66 and outside sleeve 7 be provided with a signal picker 73; When therefore inner sleeve 6 rotates; Distribution plate 8 rotates thereupon, and after inner sleeve 6 rotated 60 ° (clockwise directions), the signal picker sensing hole 66 on the inner sleeve 6 corresponded to signal picker 73 just; So collect signal by signal picker 73 (position is near switch); And give the electric controller of multi-station digital-controlled lathe with signal feedback, and sending signal by electric controller motor 51 is quit work, one of them flock silk sucking opening 81 in a pair of flock silk sucking opening 81 of this moment is just corresponding to the saw blade chip-removal hole 7213 in the combination bore 721 of the outer sleeve diapire 72 of outer sleeve 7; Be that one of them flock silk sucking opening 81 overlaps with saw blade chip-removal hole 7213; Get into inner sleeve chamber 61 from the bits of the dirt in the saw blade chip removal adapter sleeve 933 through saw blade chip-removal hole 7213 and flock silk sucking opening 81,, and consider draft tube 2111 to be worth doing through dirt and draw until entering dust suction house steward 21.
then according to the identical description to sawing device 413, make 60 ° of inner sleeve 6 rotations when doing to mill to add man-hour to workpiece.
in sum, technical scheme provided by the invention has solved the defective in the prior art, has reached goal of the invention, the objective applicant's alleged technique effect in the technique effect hurdle that embodied.Certainly; According to the present invention program's enlightenment, also can for example use aforesaid signal picker sensing hole 66 instead magnet steel by various corresponding formality conversion; Signal picker 73 is adopted the hall sensing element, but all this variations all should be regarded as technology contents category disclosed by the invention