CN102249808A - Instant boron fertilizer and preparation process thereof - Google Patents

Instant boron fertilizer and preparation process thereof Download PDF

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Publication number
CN102249808A
CN102249808A CN2011101529004A CN201110152900A CN102249808A CN 102249808 A CN102249808 A CN 102249808A CN 2011101529004 A CN2011101529004 A CN 2011101529004A CN 201110152900 A CN201110152900 A CN 201110152900A CN 102249808 A CN102249808 A CN 102249808A
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boron fertilizer
parts
instant
instant boron
fertilizer
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CN102249808B (en
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廖玉铭
姚照兵
田耀宁
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YUNNAN SICHUANGGE TECHNOLOGY CO LTD
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YUNNAN SICHUANGGE TECHNOLOGY CO LTD
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Abstract

The invention relates to an instant boron fertilizer and a preparation process thereof and provides a quick-acting instant boron fertilizer which has the characteristics of energy-saving production, high production efficiency and high boron content and a preparation process of the quick-acting instant boron fertilizer. The pure boron content of the instant boron fertilizer produced by the preparation method reaches 18%, and the instant boron fertilizer can fully dissolve in cold water at the room temperature within 60 seconds on the premise of use concentration. The instant boron fertilizer is prepared from the following raw materials in parts by weight: 5-7 parts of diboron trioxide, 5-7 parts of borax, 1-3 parts of initiator and 4-6 parts of boric acid. The preparation process comprises the following steps: (1) evenly mixing the raw materials according to weight compositions and then carrying out batch-type material issuing until the mixed material become even paste, so that a semi-finished product is obtained; (2) carrying out microwave heating and drying on the semi-finished product at the temperature of 110-130 DEG C, and stopping drying when the moisture content of the semi-finished product is less than or equal to 5%; and (3) naturally cooling to room temperature and then smashing, and sieving with an 80-150 meshed screen, so that a finished product is obtained.

Description

Instant boron fertilizer and preparation method thereof
Technical field
The present invention relates to the boron fertilizer production in the agricultural cience and farming techniques, particularly a kind of instant boron fertilizer and preparation method thereof.
Background technology
Boron is as one of necessary nutritive element of growth and development of plants, and is very important in agriculture production.In the required trace element of plant, the shortage of boron is the most general, and crop is also very urgent to the demand of boron.Investigation shows, plough reach more than 700,000,000 mu of serious boron deficiency of China accounts for nearly 40% of China's cultivated area.If do not use boron fertilizer on these are ploughed, serious boron deficiency symptom can appear in most of crops, as " the rotten worry " of beet, " colored and unreal " disease of cotton, and " flower bud and do not spend " diseases of rape etc. also have nearly 500,000,000 mu of slight boron deficiencies of arable soil in addition.Can not produce tangible boron deficiency symptom though on these are ploughed, plant plant, can influence the yield and quality of crop.As seen China's all boron deficiencies of ploughing more than 70%.The fruit tree of China all is planted in more on the barren mountain region still more, and the shortage of boron is even more serious.Therefore using boron fertilizer in China's agriculture production on a lot of areas and crop has been a kind of measure routinely.
At present, the boron fertilizer of China's production mainly contains following several:
1, borax: adopt the production of carbon alkaline process with magnesium borate ore.
2, boric acid production has two kinds of methods: the direct and sulfuric acid reaction of magnesium borate ore also claims single stage method.Another kind is to be raw material and sulfuric acid reaction with the borax, also claims two step method.
3, crystalline boron fertiliser containing magnesium: the byproduct that is magnesium borate ore single stage method manufacture boric acid.
4, particle boric magnesium fertilizer: with borax boron mud is raw material, through operation productions such as pulverizing, acidolysis, granulation, dryings.
How present boron fertilizer production mix under hot conditions for a long time with borax and boric acid reacts, and needs a large amount of heat energy, and production cost is very high, is unfavorable for the energy-saving and emission-reduction work of enterprise; And the production time is generally long, contracts and reaction needed 2~8 hours, and production efficiency is lower, and product competitiveness is low, is unfavorable for market competition.The boron fertilizer kind of generally using in the market is because problem such as it is poorly soluble, specific absorption is low, potential of hydrogen is not suitable for is made troubles to agriculture production.
Adopt microwave heating to have characteristics such as rate of heating is fast, calorific loss is little, easy to operate, both can shorten the process time, boost productivity, reduce cost, can improve the quality of products again.Compare with traditional heating mode, microwave heating has following characteristics: homogeneous heating, speed are fast.General heating means rely on the environment of circumference, make object surfaces obtain heating earlier with the radiation of heat or the mode by hot-air convection, then the inside by thermal conduction conduction object.This method efficient is low, and heat-up time is long.The maximum characteristics of microwave heating are, microwave is in the inner generation of heating object, thermal source is from interior of articles, homogeneous heating, can not cause the half-cooked phenomenon of " not yet done in outer Jiao ", help improving the quality of products, simultaneously because " heat simultaneously the inside and outside " shortened heat-up time greatly, the heating efficiency height helps improving product production.The inertia of microwave heating is very little, can realize the quick control of gradient of temperature, helps continuous production ground volume and controls automatically.
Summary of the invention:
The object of the present invention is to provide that a kind of production is energy-conservation, production efficiency is high, its boron content height, quick-acting, quick-dissolving instant boron fertilizer and preparation method thereof.The pure boron content of instant boron fertilizer that the present invention produces reaches 18%, under the working concentration prerequisite, can be dissolved in fully in 60 seconds in the cold water under the room temperature.
In order to realize the foregoing invention purpose, the technical scheme of employing is as follows: instant boron fertilizer, make 5~7 parts of boron trioxides, 5~7 parts of boraxs, 1~3 part of initiator, 4~6 parts of boric acid by following raw material weight component;
Described initiator is made according to the following steps by following raw material:
1. with 4~9 parts of raw material boric acid, 5~11 parts of glycerine component are by weight packed into and are mixed in the container;
2. said vesse is placed the solution pool of ultrasonic generator;
The frequency that 3. ultrasonic generator is set is carried out ultra-sonic oscillation at 20~40KHz to mixture, and the viscous fluid that the material in container is no visible crystals promptly obtains described initiator.
The manufacture craft of instant boron fertilizer of the present invention may further comprise the steps:
(1) with raw material by weight component mix, carry out the intermittent type issuance of materials, when material becomes even lotion, promptly get work in-process;
(2) work in-process are carried out micro-wave drying,,, stop drying to moisture content≤5% o'clock 110~130 ℃ of dryings;
(3) pulverize after naturally cooling to room temperature, after screening 80~150 purpose screen clothes, obtained finished product.
Described mixed processes carries out in conical twin-screw mixer or ribbon mixer.
Described pulverizing process wherein carries out in one or more at hock type pulverizer, cutter formula pulverizer or turbine type pulverizer.
Described screening process vibratory screening apparatus, rocking sieve or revolve shake the sieve wherein carry out in one or more.
The present invention has following beneficial effect:
1, add initiator in the production of instant boron fertilizer, various raw materials just can be reacted under general condition, do not need the pyritous condition, saved a large amount of heat energy, reduced production cost, help the energy-saving and emission-reduction work of enterprise, product competitiveness is strong.
2, in the production of instant boron fertilizer, add initiator, effectively shortened the time that condensation reaction needs, enhance productivity.
3, instant boron fertilizer makes in dissolution process because of its particle contains numerous aperture, and moisture can penetrate into the particle center rapidly along aperture, be dissolved in inside and outside two aspects and carry out simultaneously thereby make, so particle can reach quick dissolving, and nutrient discharges rapidly.
4, in the production of instant boron fertilizer, adopt microwave heating to have characteristics such as rate of heating is fast, calorific loss is little, easy to operate, both can shorten the process time, boost productivity, reduce cost, can improve the quality of products again.
5, instant boron fertilizer finished product is a borate, and the aqueous solution is fit to mix use with any chemical pesticide near neutral, does not exist soil is polluted with environment, and ecotope is not worked the mischief, and has good ecological benefits, reduces peasant's labour intensity.
6, instant boron fertilizer has the deficiency of additional root fertilising as foliage fertilizer, supplements the nutrients rapidly, gives full play to fertilizer efficiency, economical effect.It is fast to reach absorption, and effect is strong, and is low-consuming, the effect that efficient is high.
7, instant boron fertilizer can improve bound water content in the plant materials, strengthens its resistance, helps improving plant drought, cold-resistant, heat impedance, resistance against diseases.
8, the synthetic and utilization of growth hormone in the instant boron fertilizer involved in plant body promotes root growth.
9, instant boron fertilizer can be regulated the plant balance and absorbs other nutritive elements, improves output.
10, carbohydrate, protein transportation and metabolism in the instant boron fertilizer involved in plant body improves crop quality.
Specific embodiment
Embodiment 1
Instant boron fertilizer is made 5 parts of boron trioxides, 5 parts of boraxs, 1 part of initiator, 4 parts of boric acid by following raw material weight component;
Described initiator is made according to the following steps by following raw material:
1. with 4 parts of raw material boric acid, 5 parts of glycerine component are by weight packed into and are mixed in the container;
2. said vesse is placed the solution pool of ultrasonic generator;
The frequency that 3. ultrasonic generator is set is carried out ultra-sonic oscillation at 20KHz to mixture, and the viscous fluid that the material in container is no visible crystals promptly obtains described initiator.
Manufacture craft may further comprise the steps:
1, with raw material by weight component pack into and mix in the conical twin-screw mixer, carry out the intermittent type issuance of materials, when material becomes even lotion, promptly get work in-process;
2, work in-process are placed on to be paved on the charging tray are no more than the thick material cake of 5cm, carry out micro-wave drying after putting into barn, be dried to moisture content≤5% o'clock, stop drying at 110 ℃;
3, go out and in the hock type pulverizer, pulverize barn naturally cools to room temperature in air after, after vibratory screening apparatus screens 80 purpose screen clothes, obtained finished product.
Embodiment 2
Instant boron fertilizer is made 6 parts of boron trioxides, 6 parts of boraxs, 2 parts of initiators, 5 parts of boric acid by following raw material weight component; Described initiator is made according to the following steps by following raw material:
1. with 9 parts of raw material boric acid, 11 parts of glycerine component are by weight packed into and are mixed in the container;
2. said vesse is placed the solution pool of ultrasonic generator;
The frequency that 3. ultrasonic generator is set is carried out ultra-sonic oscillation at 40KHz to mixture, and the viscous fluid that the material in container is no visible crystals promptly obtains described initiator.
Manufacture craft may further comprise the steps:
1, with raw material by weight component pack into and mix in the duplex conical agitator; Carry out the intermittent type issuance of materials, when material becomes even lotion, promptly get work in-process;
2, work in-process are placed on to be paved on the charging tray are no more than the thick material cake of 5cm, carry out micro-wave drying after putting into barn, be dried to moisture content≤5% o'clock, stop drying at 120 ℃;
3, go out and in cutter formula pulverizer, pulverize barn naturally cools to room temperature in air after, obtain finished product after screening 120 purpose screen clothes through rocking sieve.
Embodiment 3
Instant boron fertilizer is made 7 parts of boron trioxides, 7 parts of boraxs, 3 parts of initiators, 6 parts of boric acid by following raw material weight component; Described initiator is made according to the following steps by following raw material:
1. with 6 parts of raw material boric acid, 7 parts of glycerine component are by weight packed into and are mixed in the container;
2. said vesse is placed the solution pool of ultrasonic generator;
The frequency that 3. ultrasonic generator is set is carried out ultra-sonic oscillation at 30KHz to mixture, and the viscous fluid that the material in container is no visible crystals promptly obtains described initiator.
Manufacture craft may further comprise the steps:
1, with raw material by weight component pack into and mix in the ribbon mixer; Carry out the intermittent type issuance of materials, when material becomes even lotion, promptly get work in-process;
2, work in-process are placed on to be paved on the charging tray are no more than the thick material cake of 5cm, carry out micro-wave drying after putting into tray dryer:,, stop drying to moisture content≤5% o'clock 130 ℃ of dryings;
3, go out and in the turbine type pulverizer, pulverize tray dryer naturally cools to room temperature in air after, obtain finished product after screening 150 purpose screen clothes through revolving to shake.
The scope of application of product of the present invention:
Rape, cotton, beet, Sunflower Receptacle, tobacco, flax, peanut, soybean, oil palm, tea, wheat, paddy rice, corn, jowar, broccoli, Chinese cabbage, cucumber, tomato, Cauliflower, radish, celery, potato, apple, pears, peach, grape, Chinese chestnut, citrus, cherry etc.
EXPERIMENTAL EXAMPLE:
One, method
1, the field piece is selected: the field piece is chosen in Shuan Jiang town villagers' committee of Da Bai city field.1600 meters of height above sea level, the previous crops paddy rice, soil belongs to loam, middle fertility, irrigation and drainage are convenient.
2, test design: 12.5 mu of demonstration areas.With 1.2 mu of field contrasts, establish four processing with the field contrast, do not establish repetition, 0.3 mu of sub-district area.
Test design:
(1) 5 leaf phase, initial bloom stage spray the instant boron fertilizer twice of the present invention, each mu spray 100 grams;
(2) 5 leaf phases, initial bloom stage spray new boron fertilizer twice, each mu spray 150 grams;
(3) seed manure mu is executed 0.5 kilogram of borax;
(4) initial bloom stage spray clear water (CK).
3, plantation specification: kind is selected H030 for use, and the plantation specification is 32 * 30cm, 0.69 ten thousand strains of mu density.Base fertilizer mu is executed 5 kilograms of general calcium, 1 kilogram in urea; Topdress, carry 20 kilograms every mu of seed manure carbon ammoniums, 15 kilograms of general calcium are converted water and are watered and execute, and 20 kilograms in the fertile every mu of urea of flower bud tongue is used in conjunction with pouring water.
Two, result
1, economic characters table: for the first time effective branch amount of different boron fertilizers is more or less the same, for minimum, single plant yield is minimum with contrast also to individual plant effective angle fruit number with contrast, illustrates that using boron fertilizer can not increase individual plant angle fruit number and single plant yield than not using boron fertilizer.As described in Table 1.
2, output: 256.3 kilograms of the average per unit area yields of model field, do not increase 33.2 kilograms than not executing boron fertilizer mu, increase 14.88%, output with field contrast spray clear water is minimum, and the processing output of the instant boron fertilizer of the present invention is the highest, reaches 278.7 kilograms, than spraying new treatment of boric fertilizer volume increase 5.6%, increase 8.7% than executing the borax processing, comparison is according to volume increase 10.3%, and effect of increasing production is obvious.As described in Table 2.
Figure 407040DEST_PATH_IMAGE002
Three, conclusion analysis
According to above result, can see, spray the instant boron fertilizer of the present invention, new boron fertilizer and base fertilizer execute borax can be than not executing volume increase, amount of increase in production is from 1.7%-10.3%.Fertilising is the most obvious with the instant boron fertilizer effect of increasing production of the present invention, and the instant boron fertilizer of the present invention easily dissolves, and borax is difficult for dissolving.

Claims (6)

1. instant boron fertilizer is made 5~7 parts of boron trioxides, 5~7 parts of boraxs, 1~3 part of initiator, 4~6 parts of boric acid by following raw material weight component;
Described initiator is made according to the following steps by following raw material:
1. with 4~9 parts of raw material boric acid, 5~11 parts of glycerine component are by weight packed into and are mixed in the container;
2. said vesse is placed the solution pool of ultrasonic generator;
The frequency that 3. ultrasonic generator is set is carried out ultra-sonic oscillation at 20~40KHz to mixture, and the viscous fluid that the material in container is no visible crystals promptly obtains described initiator.
2. the manufacture craft of instant boron fertilizer may further comprise the steps:
(1) with raw material by weight component mix, carry out the intermittent type issuance of materials, when material becomes even lotion, promptly get work in-process;
(2) work in-process are carried out micro-wave drying,,, stop drying to moisture content≤5% o'clock 110~130 ℃ of dryings;
(3) pulverize after naturally cooling to room temperature, after screening 80~150 purpose screen clothes, obtained finished product.
3. according to the manufacture craft of the instant boron fertilizer of claim 2, described mixed processes carries out in conical twin-screw mixer or ribbon mixer.
4. according to the manufacture craft of the instant boron fertilizer of claim 2, described pulverizing process wherein carries out in one or more at hock type pulverizer, cutter formula pulverizer or turbine type pulverizer.
5. according to the manufacture craft of the instant boron fertilizer of claim 3, described pulverizing process wherein carries out in one or more at hock type pulverizer, cutter formula pulverizer or turbine type pulverizer.
6. according to claim 2,3,4 or 5 manufacture craft of each described instant boron fertilizer wherein, described screening process is at vibratory screening apparatus, rocking sieve or revolve the sieve that shakes and wherein carry out in one or more.
CN 201110152900 2011-06-09 2011-06-09 Instant boron fertilizer and preparation process thereof Expired - Fee Related CN102249808B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113968754A (en) * 2021-09-29 2022-01-25 河北昊德生物科技有限公司 Initiator for producing instant boron fertilizer and preparation process thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4332609A (en) * 1981-03-05 1982-06-01 Standard Oil Company (Indiana) Fertilizing plants with polyborates
CN1699296A (en) * 2005-06-27 2005-11-23 安徽省农望农业科技开发有限公司 Instant polymerized boric fertilizer and its preparing process
FR2890957A1 (en) * 2005-08-11 2007-03-23 Chimiquement Votre Soc Respons Borated preparation in aqueous/liquid phase or in emulsion/dispersion, useful in agricultural sector and/or corrugated cardboard industry, comprises active boron, borated organic substances and alkaline/alkaline-earth borate
CN101318861A (en) * 2008-07-01 2008-12-10 华南农业大学 Calcium-boron composite type foliage fertilizer and method of preparing the same
US20100147778A1 (en) * 2006-11-16 2010-06-17 Nisus Corporation Borate Micro Emulsion and Method for Making the Same

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4332609A (en) * 1981-03-05 1982-06-01 Standard Oil Company (Indiana) Fertilizing plants with polyborates
CN1699296A (en) * 2005-06-27 2005-11-23 安徽省农望农业科技开发有限公司 Instant polymerized boric fertilizer and its preparing process
FR2890957A1 (en) * 2005-08-11 2007-03-23 Chimiquement Votre Soc Respons Borated preparation in aqueous/liquid phase or in emulsion/dispersion, useful in agricultural sector and/or corrugated cardboard industry, comprises active boron, borated organic substances and alkaline/alkaline-earth borate
US20100147778A1 (en) * 2006-11-16 2010-06-17 Nisus Corporation Borate Micro Emulsion and Method for Making the Same
CN101318861A (en) * 2008-07-01 2008-12-10 华南农业大学 Calcium-boron composite type foliage fertilizer and method of preparing the same

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
田杰: "一种新型速溶硼肥的研制与应用", 《安徽农学通报》, no. 23, 10 December 2007 (2007-12-10) *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113968754A (en) * 2021-09-29 2022-01-25 河北昊德生物科技有限公司 Initiator for producing instant boron fertilizer and preparation process thereof

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