Summary of the invention
The present invention is directed to prior art, be intended to solve the still not high problem of draining ageng made of chromium casting rate in the above-mentioned document, draining ageng made of chromium that a kind of casting rate is higher, production cost is lower, environment for use is friendly more and preparation method thereof is provided.
In order to realize the foregoing invention purpose, concrete technical scheme of the present invention is as follows:
A kind of ladle draining ageng made of chromium is characterized in that: count by weight, comprise following component:
Chrome ore 68-72 part
Granularity is 1-2mm silica 11-22 part
Granularity is 0.5-1mm silica 6-10 part
Potassium felspar sand 4-7 part
Carbon black 0.004-0.008 part
Crystalline flake graphite 0.002-0.004 part
F
4Wedding agent 0.0005-0.001 part
Water 0.0001-0.0003 part;
Above-mentioned F
4Wedding agent is to form with maltodextrin and the carboxymethyl cellulose mixed with 1:0.2-3.
Above-mentioned carbon black is 330 type carbon blacks, and water is technical grade.
Contain Cr in the described chrome ore
2O
3Weight percent be not less than 46%, contain Al
2O
3Weight percent be not higher than 12%, the weight percent that contains MgO is not higher than 10%, contains T
FeThe weight percent of (full iron) is not higher than 18%;
Contain SiO in the silica
2Weight percent be not less than 99%;
Contain SiO in the potassium felspar sand
2Weight percent be not less than 70%, contain K
2The weight percent of O is not less than 7%, contains Na
2The weight percent of O is not less than 3%, contains Al
2O
3Weight percent be not higher than 15%;
The weight percent that contains solid C in the crystalline flake graphite is not less than 95%.
The granularity of described each component is:
Chrome ore is the 40-70 order; Silica is 0.5-2mm; Potassium felspar sand is 1-2mm; Carbon black is 200 orders; Crystalline flake graphite is 200 orders; F
4Wedding agent is 200 orders.
The preparation method of above-mentioned a kind of ladle draining ageng made of chromium is specially:
A, the throughput that possesses according to stirrer are determined once production gross weight;
B, be ready to various starting material according to parts by weight;
C, silica, potassium felspar sand add stir 1-5 minute in the whipping device after, add entry, F successively
4Wedding agent, carbon black, crystalline flake graphite, stir 3-10 minute to silica and potassium felspar sand dye black after, add chrome ore and stir discharging after 5-15 minute;
D, pack, wait to send out.
Useful technique effect of the present invention:
1, in order to solve the low problem of draining ageng made of chromium casting rate of the prior art (existing casting rate is 90-95%), adds new junction agent F
4With the lubricant crystalline flake graphite, produce a kind of casting rate higher (reaching more than 97%) and production cost is lower, environment for use is friendly more novel ladle draining ageng made of chromium.
2, the ladle draining ageng made of chromium produced of the present invention does not in use have obnoxious flavour and emits, and free from extraneous odour does not produce thick smoke, and can reach environment provided index and service requirements fully.
Embodiment
Embodiment 1
Preparation ladle draining ageng made of chromium:
A, by following parts by weight and ingredient requirement, get the raw materials ready:
A: parts by weight:
68 parts of chrome ores
Granularity is 11 parts in a 1-2mm silica
Granularity is 6 parts in a 0.5-1mm silica
4 parts of potassium felspar sands
0.004 part of carbon black
0.002 part of crystalline flake graphite
F
40.0005 part of wedding agent
0.0001 part in water;
F
4Wedding agent is to form with maltodextrin and the carboxymethyl cellulose mixed with 1:0.2.
The composition of b, each component requires:
Contain Cr in the chrome ore
2O
3Weight percent be 90%, contain Al
2O
3Weight percent be 2%, the weight percent that contains MgO is 1%, contains T
FeThe weight percent of (full iron) is 2%;
Contain SiO in the silica
2Weight percent be 99%;
Contain SiO in the potassium felspar sand
2Weight percent be 80%, contain K
2The weight percent of O is 7%, contains Na
2The weight percent of O is 3%, contains Al
2O
3Weight percent be 2%;
The weight percent that contains solid C in the crystalline flake graphite is 95%.
The granularity requirements of c, each component:
Chrome ore is 40 orders; Silica is divided into two kinds of 0.5mm and 1mm; Potassium felspar sand is 1mm; Carbon black is 200 orders; Crystalline flake graphite is 200 orders; F
4Wedding agent is 200 orders.
B, silica, potassium felspar sand add stir 1 minute in the whipping device after, add entry, F successively
4Wedding agent, carbon black, crystalline flake graphite, stir 3 minutes to silica and potassium felspar sand dye black after, add chrome ore and stir discharging after 5 minutes;
C, pack, wait to send out.
Embodiment 2
Preparation ladle draining ageng made of chromium:
A, by following parts by weight and ingredient requirement, get the raw materials ready:
A: parts by weight:
72 parts of chrome ores
Granularity is 22 parts in a 1-2mm silica
Granularity is 10 parts in a 0.5-1mm silica
7 parts of potassium felspar sands
0.008 part of carbon black
0.004 part of crystalline flake graphite
F
40.001 part of wedding agent
0.0003 part in water;
F
4Wedding agent is to form with maltodextrin and the carboxymethyl cellulose mixed with 1:3.
The composition of b, each component requires:
Contain Cr in the chrome ore
2O
3Weight percent be 46%, contain Al
2O
3Weight percent be 12%, the weight percent that contains MgO is 10%, contains T
FeThe weight percent of (full iron) is 18%;
Contain SiO in the silica
2Weight percent be 99.9%;
Contain SiO in the potassium felspar sand
2Weight percent be 70%, contain K
2The weight percent of O is 12%, contains Na
2The weight percent of O is 10%, contains Al
2O
3Weight percent be 7%;
The weight percent that contains solid C in the crystalline flake graphite is 99%.
The granularity requirements of c, each component:
Chrome ore is 70 orders; Silica is divided into two kinds of 1mm and 2mm; Potassium felspar sand is 2mm; Carbon black is 200 orders; Crystalline flake graphite is 200 orders; F
4Wedding agent is 200 orders.
B, silica, potassium felspar sand add stir 5 minutes in the whipping device after, add entry, F successively
4Wedding agent, carbon black, crystalline flake graphite, stir 10 minutes to silica and potassium felspar sand dye black after, add chrome ore and stir discharging after 15 minutes;
C, pack, wait to send out.
Embodiment 3
Preparation ladle draining ageng made of chromium:
A, by following parts by weight and ingredient requirement, get the raw materials ready:
A: parts by weight:
70 parts of chrome ores
Granularity is 17 parts in a 1-2mm silica
Granularity is 8 parts in a 0.5-1mm silica
6 parts of potassium felspar sands
0.006 part of carbon black
0.003 part of crystalline flake graphite
F
40.0007 part of wedding agent
0.0002 part in water;
F
4Wedding agent is to form with maltodextrin and the carboxymethyl cellulose mixed with 1:1.2.
The composition of b, each component requires:
Contain Cr in the chrome ore
2O
3Weight percent be 68%, contain Al
2O
3Weight percent be 7%, the weight percent that contains MgO is 6%, contains T
FeThe weight percent of (full iron) is 9%;
Contain SiO in the silica
2Weight percent be 99.5%;
Contain SiO in the potassium felspar sand
2Weight percent be 76%, contain K
2The weight percent of O is 15%, contains Na
2The weight percent of O is 7%, contains Al
2O
3Weight percent be 1%;
The weight percent that contains solid C in the crystalline flake graphite is 97%.
The granularity requirements of c, each component:
Chrome ore is 55 orders; Silica is divided into two kinds of 1.5mm and 0.8mm; Potassium felspar sand is 1.5mm; Carbon black is 200 orders; Crystalline flake graphite is 200 orders; F
4Wedding agent is 200 orders.
B, silica, potassium felspar sand add stir 3 minutes in the whipping device after, add entry, F successively
4Wedding agent, carbon black, crystalline flake graphite, stir 6 minutes to silica and potassium felspar sand dye black after, add chrome ore and stir discharging after 10 minutes;
C, pack, wait to send out.
Embodiment 4
Preparation ladle draining ageng made of chromium:
A, by following parts by weight and ingredient requirement, get the raw materials ready:
A: parts by weight:
69 parts of chrome ores
Granularity is 20 parts in a 1-2mm silica
Granularity is 7 parts in a 0.5-1mm silica
5 parts of potassium felspar sands
0.007 part of carbon black
0.0025 part of crystalline flake graphite
F
40.0009 part of wedding agent
0.00025 part in water;
F
4Wedding agent is to form with maltodextrin and the carboxymethyl cellulose mixed with 1:0.7.
The composition of b, each component requires:
Contain Cr in the chrome ore
2O
3Weight percent be 75%, contain Al
2O
3Weight percent be 11%, the weight percent that contains MgO is 7%, contains T
FeThe weight percent of (full iron) is 3%;
Contain SiO in the silica
2Weight percent be 99.1%;
Contain SiO in the potassium felspar sand
2Weight percent be 72%, contain K
2The weight percent of O is 10%, contains Na
2The weight percent of O is 6%, contains Al
2O
3Weight percent be 5%;
The weight percent that contains solid C in the crystalline flake graphite is 98%.
The granularity requirements of c, each component:
Chrome ore is 65 orders; Silica is divided into two kinds of 1.2mm and 0.9mm; Potassium felspar sand is 1.3mm; Carbon black is 200 orders; Crystalline flake graphite is 200 orders; F
4Wedding agent is 200 orders.
B, silica, potassium felspar sand add stir 4 minutes in the whipping device after, add entry, F successively
4Wedding agent, carbon black, crystalline flake graphite, stir 8 minutes to silica and potassium felspar sand dye black after, add chrome ore and stir discharging after 12 minutes;
C, pack, wait to send out.
Embodiment 5
Determine add-on according to the ladle nozzle size, be preferably in when reinforced on the platform and locate directly to add that must fill the mouth of a river and expire, it is suitable becoming the steamed bun shape with add-on on the face of the mouth of a river by the steel pipe aligning mouth of a river.
The index performance of draining ageng made of chromium:
Project |
Cr
2O
3 |
SiO
2 |
Al
2O
3 |
T
Fe |
H
2O
|
Index |
≥30% |
20-35% |
≤13% |
≤21% |
≤0.5% |
These starting material of inventing novel draining ageng made of chromium product all can have been bought on market, do not need to do any special processing.In use do not have obnoxious flavour and emit, free from extraneous odour does not produce thick smoke, and can reach environment provided index and service requirements fully.