CN102249513A - Innocent treatment system and method for urban sludge - Google Patents

Innocent treatment system and method for urban sludge Download PDF

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Publication number
CN102249513A
CN102249513A CN2010101797395A CN201010179739A CN102249513A CN 102249513 A CN102249513 A CN 102249513A CN 2010101797395 A CN2010101797395 A CN 2010101797395A CN 201010179739 A CN201010179739 A CN 201010179739A CN 102249513 A CN102249513 A CN 102249513A
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China
Prior art keywords
mud
sludge
mechanical ultrasonic
chemicals feeder
chemicals
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CN2010101797395A
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CN102249513B (en
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顾翔
王立群
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JDB (SHANGHAI) NEW ENERGY EQUIPMENT CO Ltd
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JDB (SHANGHAI) NEW ENERGY EQUIPMENT CO Ltd
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Abstract

The invention discloses an innocent treatment system and method for urban sludge. The system comprises mechanical ultrasonic sludge minimizing equipment, a plurality of stirring reaction devices and a waste gas emission and treatment device, wherein sludge treated by using the mechanical ultrasonic sludge minimizing equipment enters the stirring reaction devices; each stirring reaction device is provided with a chemical feeding port which is connected with a chemical feeder through a pipeline; sludge reacted with a chemical through stirring is drained from a drain port connected with a stirring device, and enters a mechanical filter press, so that the water content of the sludge is lowered greatly; and the waste gas emission and treatment device is communicated with the system through a pipeline. According to the invention, an integral sludge treatment system is formed by the mechanical ultrasonic sludge minimizing equipment, the stirring reaction devices, a chemical feeding mechanism and the like. The system has low sludge treatment cost and small environmental pollution.

Description

A kind of municipal sludge innocuity disposal system and method
Technical field
The present invention relates to a kind of municipal sludge innocuity disposal system, and utilize this treatment system to handle the method for innocent treatment of mud.
Background technology
Produce a large amount of mud in the sewage treatment process, its quantity accounts for about the 0.3%-0.5% that handles the water yield (in water ratio 97%).The processing investment and the running cost of mud are very huge, and the expense that is used for sludge treatment accounts for the 20%-50% of sewage work's working cost,, brought white elephant to sewage work.At present, traditional method is to nurse one's health by dosing coagulant, coagulant aids, mechanical dehydration is handled then, form water ratio and be 70%~80% mud cake outward transport carrying out sanitary landfill, burning disposal, fermentation composting, this mode because of water ratio too high to landfill yard surrounding enviroment and treatment effect brings extremely adverse influence or need further drying can enter just that incinerator is handled and the fermentation composting.So, it would be desirable before mud outward transport, be controlled at below 60% in mud moisture, not only reduce outer freight volume over half, and 60% following mud is essentially solid-state, do not produce percolate, can directly advance landfill yard.Can reduce the fermentation period of half if carry out compost treatment, increase economic benefit.Dried mud cake can also be made solid fuel, directly carries out burning disposal after allocating.
The high major cause of mud water ratio behind mechanical dehydration can't all be extruded by the pressure of traditional mechanical dehydration because of biological cells in sludge and colloid contain a large amount of " interstitial waters " (account for all aqueous 70%), be the mucilage shape when moisture percentage in sewage sludge is between 60%-65% simultaneously, water molecules is wrapped up by one deck colloid, this zone is referred to as mud " viscose glue phase region ", be the most difficult stage of sludge dewatering, the method for gathering around traditional mechanical dehydration is difficult to further remove.So, must take special means to crack intercellular structure and mud " viscose glue phase region ", make part " interstitial water " be discharged from, pass through the mode filtering of mechanism filter-pressing again.
The sludge treatment and the equipment working cost of above technology are all higher, generally more than 200 yuan/ton.And, equipment cost higher as: high temperature mummification, mechanical mode and hyperacoustic equipment input are all higher, generally in ten thousand yuan of/ton mud/skies of 5-10, are difficult to extensively be promoted.
In addition, in sludge handling process, produce harmful exhausts such as Dioxins simultaneously as the high temperature drying technology, environment is produced secondary pollution.Carry out cell wall breaking with machinery and hyperacoustic technology, except the equipment input greatly, need consume a large amount of electric power during operation.So working cost is big.
Adopt strong oxidation medicament to carry out mud cell wall breaking method, because the sludge concentration height of 80% water ratio, medicament is difficult to fully merge, and addition is big, and cost is also high.After having added chemical agent, may bring unfavorable factor to the subsequent disposal of mud.
Summary of the invention
In order to solve the problems referred to above that prior art exists, the present invention proposes a kind of municipal sludge innocuity disposal system and method, utilize this treatment system to handle the innoxious low to the sludge treatment cost of mud, and environmental pollution is few.
The present invention can be solved by the following technical programs:
A kind of municipal sludge innocuity disposal system, comprise mechanical ultrasonic wave sludge reduction equipment, also comprise some stirring reaction devices, the mud that mud is discharged behind the described mechanical ultrasonic wave sludge reduction equipment reaction enters described stirring reaction device, mud is discharged from the discharge outlet that is connected with this whipping appts by stirring with medicament reaction back, and enter into a mechanism filter-pressing machine, and described whipping appts is provided with a dosing mouth, and it is connected with chemicals feeder by pipeline; Described mechanical ultrasonic wave sludge reduction equipment, whipping appts place in the described housing; Also comprise an exhaust emission device, it is connected with described housing by pipeline.
A kind of municipal sludge method for innocent treatment may further comprise the steps:
1) mud enters and carries out the processing of mud cell wall breaking in the described mechanical ultrasonic wave sludge reduction equipment;
2) after handling mud enter stirring reaction in the whipping appts, in this whipping appts and by described chemicals feeder adding sludge treatment medicament;
3) waste gas of the generation in while step 1) and the step 2 is discharged by an exhaust emission device;
4) by step 2) reacted mud enters into pressure filter and carries out processed;
5) mud after the processed is discharged by discharge equipment, obtains the lower mud of water ratio.
Mechanical ultrasonic wave sludge reduction equipment of the present invention comprises an opening for feed, reaction chamber, and mud enters reaction chamber by described opening for feed, and described reaction chamber is by the electric motor driving of frequency-variable controller control; This equipment also comprises a mechanical ultrasonic generator, and described mechanical ultrasonic generator comprises at least two metal rotary disk that spacing is adjustable, and described metal rotary disk comprises a spacer, a plurality of ultrasonic responses chamber; The metallic walls in described ultrasonic response chamber is provided with cavitation slot.
Exhaust emission device of the present invention comprises that UV or Plasma deodorizer reach a blower fan that is connected with this UV or Plasma deodorizer, and the chimney that is communicated with blower fan.
Chemicals feeder of the present invention comprises chemicals dosing plant and the housing that is connected with this chemicals dosing plant, and can be solid pharmaceutical chemicals feeder or liquid medicine chemicals feeder.
Because adopt above technical scheme, a kind of municipal sludge innocuity disposal system of the present invention can be handled the mud of water ratio about 80%, volume will contract to original more than 1/3, and water ratio is below 50%.The powder ash that produces is nontoxic, can be directly used in landfill, brickmaking, fertilizer etc., and the investment of total system is generally at 20,000 yuan of/ton mud, and working cost: 100 yuan of/ton mud are more satisfactory, economic at present sludge treatment schemes;
The investment of native system and floor space, investment are about 1/5 of traditional sludge treatment facilities, and working cost is also about 1/2; For a medium scale municipal sewage plant, can save sludge treatment device and invest millions of units, annual operating cost also can be saved millions of units.
Description of drawings
Fig. 1 is the structural representation of a kind of municipal sludge innocuity disposal system of the present invention;
Fig. 2 is the structural representation of liquid chemicals feeder in a kind of municipal sludge innocuity disposal system of the present invention.
Fig. 3 is the schema of a kind of municipal sludge method for innocent treatment of the present invention.
1 housing among the figure; 2 mechanical ultrasonic wave sludge reduction equipment; 3 stirring reaction devices; 4 pressure filter; 5 powder chemicals feeders; The 6UV odor removal; 7 blower fans; 8 chimneys; 9 liquid chemicals feeders
Embodiment
As shown in Figure 1, a kind of municipal sludge innocuity disposal system, comprise a housing 1, mechanical ultrasonic wave sludge reduction equipment 2, also comprise some stirring reaction devices 3, the mud that mud is discharged from mechanical ultrasonic wave sludge reduction equipment 2 reaction backs enters whipping appts 3, discharge from the discharge outlet that is connected with this whipping appts 3 behind the stirring reaction, and enter into a pressure filter 4, whipping appts 3 is provided with a dosing mouth, it is connected with chemicals feeder 5 by pipeline, and this chemicals feeder can be liquid chemicals feeder or solid chemicals feeder (as shown in Figure 2); Machinery ultrasonic wave sludge reduction equipment 2, whipping appts 3 place in the housing 1; Also comprise an exhaust emission device, it is connected with housing 1 by pipeline.
As shown in Figure 3, a kind of municipal sludge method for innocent treatment may further comprise the steps:
1) mud enters and carries out the processing of mud cell wall breaking in the described mechanical ultrasonic wave sludge reduction equipment;
2) after handling mud enter stirring reaction in the whipping appts, in this whipping appts and by the special sludge treatment additive of described chemicals feeder adding;
3) waste gas of the generation in while step 1) and the step 2 is discharged by an exhaust emission device;
4) by step 2) reacted mud enters into pressure filter and carries out processed;
5) mud after the processed is discharged by discharge equipment, obtains the lower mud of water ratio.
Mechanical ultrasonic wave sludge reduction equipment of the present invention comprises an opening for feed, reaction chamber, and mud enters reaction chamber by opening for feed, and reaction chamber is by the electric motor driving of frequency-variable controller control; This equipment also comprises a mechanical ultrasonic generator, and mechanical ultrasonic generator comprises at least two metal rotary disk that spacing is adjustable, and metal rotary disk comprises a spacer, a plurality of ultrasonic responses chamber; The metallic walls in ultrasonic response chamber is provided with cavitation slot.
Wastewater discharge device of the present invention comprises a UV odor removal 6 and a blower fan 7 that is connected with this UV odor removal 6, and the chimney 8 that is communicated with blower fan 7.
But above-mentioned embodiment is exemplary, is to be the restriction that this patent is comprised scope in order better to make those skilled in the art can understand this patent, can not to be interpreted as; So long as according to spirit that this patent discloses done anyly be equal to change or modify, all fall into the scope that this patent comprises.

Claims (10)

1. a municipal sludge innocuity disposal system comprises mechanical ultrasonic wave sludge reduction equipment, it is characterized in that: also comprise some stirring reaction devices, medicament adds mechanism; The mud that mud is discharged after the described mechanical ultrasonic wave sludge reduction device processes enters described stirring reaction device, discharge from the discharge outlet that is connected with this whipping appts behind the stirring reaction, and enter into a mechanism filter-pressing machine, described whipping appts is provided with a dosing mouth, and it is connected with chemicals feeder by pipeline; Described mechanical ultrasonic wave sludge reduction equipment, whipping appts, medicament adding set place a system; Also comprise an exhaust emission device, it is connected with described housing by pipeline.
2. treatment system according to claim 1, it is characterized in that: described mechanical ultrasonic wave sludge reduction equipment comprises an opening for feed, reaction chamber, mud enters reaction chamber by described opening for feed, and described reaction chamber is by the electric motor driving of frequency-variable controller control; This equipment also comprises a mechanical ultrasonic generator, and described mechanical ultrasonic generator comprises at least two metal rotary disk that spacing is adjustable, and described metal rotary disk comprises a spacer, a plurality of ultrasonic responses chamber; The metallic walls in described ultrasonic response chamber is provided with cavitation slot.
3. treatment system according to claim 1 and 2 is characterized in that: described exhaust emission device comprises that UV or Plasma deodorizer reach a blower fan that is connected with this UV or Plasma deodorizer, and the chimney that is communicated with blower fan.
4. treatment system according to claim 3 is characterized in that: described chemicals feeder comprises solid pharmaceutical chemicals feeder or liquid medicine chemicals feeder.
5. treatment system according to claim 4 is characterized in that: described chemicals feeder comprises chemicals dosing plant and the system's housing that is connected with this chemicals dosing plant.
6. a kind of municipal sludge method for innocent treatment according to claim 1 is characterized in that: may further comprise the steps:
1) mud enters and carries out the processing of mud cell wall breaking in the described mechanical ultrasonic wave sludge reduction equipment;
2) mud after the processing enters stirring reaction in the whipping appts, adds medicated premix in this whipping appts and by described chemicals feeder;
3) waste gas of the generation in while step 1) and the step 2 is discharged by an exhaust emission device;
4) by step 2) reacted mud enters into pressure filter and carries out processed;
5) mud after the processed is discharged by discharge equipment, obtains the lower mud of water ratio.
7. a kind of municipal sludge method for innocent treatment according to claim 6, it is characterized in that: described mechanical ultrasonic wave sludge reduction equipment comprises an opening for feed, reaction chamber, mud enters reaction chamber by described opening for feed, and described reaction chamber is by the electric motor driving of frequency-variable controller control; This equipment also comprises a mechanical ultrasonic generator, and described mechanical ultrasonic generator comprises at least two metal rotary disk that spacing is adjustable, and described metal rotary disk comprises a spacer, a plurality of ultrasonic responses chamber; The metallic walls in described ultrasonic response chamber is provided with cavitation slot.
8. according to claim 6 or 7 described a kind of municipal sludge method for innocent treatment, it is characterized in that: described exhaust emission device comprises that UV or Plasma deodorizer reach a blower fan that is connected with this UV or Plasma deodorizer, and the chimney that is communicated with blower fan.
9. a kind of municipal sludge method for innocent treatment according to claim 8 is characterized in that: described chemicals feeder comprises solid pharmaceutical chemicals feeder or liquid medicine chemicals feeder.
10. a kind of municipal sludge method for innocent treatment according to claim 9 is characterized in that:
Described chemicals feeder comprises chemicals dosing plant and the system's housing that is connected with this chemicals dosing plant.
CN201010179739.5A 2010-05-21 2010-05-21 Innocent treatment system and method for urban sludge Expired - Fee Related CN102249513B (en)

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CN201010179739.5A CN102249513B (en) 2010-05-21 2010-05-21 Innocent treatment system and method for urban sludge

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Application Number Priority Date Filing Date Title
CN201010179739.5A CN102249513B (en) 2010-05-21 2010-05-21 Innocent treatment system and method for urban sludge

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CN102249513B CN102249513B (en) 2014-04-16

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108358678A (en) * 2018-03-19 2018-08-03 安庆蓝珊瑚生态农业科技有限公司 A kind of microbial organic fertilizer production system
CN113526830A (en) * 2021-07-29 2021-10-22 宁夏嘉农环保科技有限公司 Municipal sludge innocent treatment system
CN113698055A (en) * 2021-09-09 2021-11-26 滁州职业技术学院 Municipal sludge transportation treatment device and treatment method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1416408A (en) * 2000-10-06 2003-05-07 艾伯株式会社 Method and appts. for reducing excessive mud
CN2575094Y (en) * 2002-07-23 2003-09-24 张光明 Arc shape steel wire cutting steel fiber
WO2004014809A2 (en) * 2002-08-05 2004-02-19 Otv S.A. Method and facility for treatment of sludge derived from biological water purification facilities
CN1800061A (en) * 2005-12-08 2006-07-12 扬子石油化工股份有限公司 Process for facilitating sludge decrement

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1416408A (en) * 2000-10-06 2003-05-07 艾伯株式会社 Method and appts. for reducing excessive mud
CN2575094Y (en) * 2002-07-23 2003-09-24 张光明 Arc shape steel wire cutting steel fiber
WO2004014809A2 (en) * 2002-08-05 2004-02-19 Otv S.A. Method and facility for treatment of sludge derived from biological water purification facilities
CN1800061A (en) * 2005-12-08 2006-07-12 扬子石油化工股份有限公司 Process for facilitating sludge decrement

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
朱书卉等: "超声波-复合絮凝剂对石化厂剩余污泥脱水的研究", 《工业水处理》 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108358678A (en) * 2018-03-19 2018-08-03 安庆蓝珊瑚生态农业科技有限公司 A kind of microbial organic fertilizer production system
CN113526830A (en) * 2021-07-29 2021-10-22 宁夏嘉农环保科技有限公司 Municipal sludge innocent treatment system
CN113698055A (en) * 2021-09-09 2021-11-26 滁州职业技术学院 Municipal sludge transportation treatment device and treatment method thereof
CN113698055B (en) * 2021-09-09 2023-08-22 滁州职业技术学院 Municipal sludge transportation treatment device and treatment method thereof

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