CN102242666A - Ventilated cooling device of digital generating set - Google Patents

Ventilated cooling device of digital generating set Download PDF

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Publication number
CN102242666A
CN102242666A CN 201110193504 CN201110193504A CN102242666A CN 102242666 A CN102242666 A CN 102242666A CN 201110193504 CN201110193504 CN 201110193504 CN 201110193504 A CN201110193504 A CN 201110193504A CN 102242666 A CN102242666 A CN 102242666A
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CN
China
Prior art keywords
voluted type
silencing apparatus
type wind
side cover
electricity generating
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Granted
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CN 201110193504
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Chinese (zh)
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CN102242666B (en
Inventor
马云峰
吴世舟
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SUZHOU ERMA MACHINERY CO Ltd
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SUZHOU ERMA MACHINERY CO Ltd
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Abstract

The invention discloses a ventilated cooling device of a digital generating set. The ventilated cooling device comprises an engine side cover, a silencer arranged at the outer side of the engine side cover, a crankshaft, and an impeller arranged on the crankshaft and positioned between the engine side cover and the silencer, wherein one end of the crankshaft extends out of the engine side cover. The ventilated cooling device is characterized in that: a volute air guide device is also arranged between the engine side cover and the silencer, the volute air guide device is provided with a main air inlet and a main air outlet along the axial direction of the crankshaft, meanwhile, a volute cavity is formed in the volute air guide device, and the impeller is positioned in the volute cavity. The volute air guide device is arranged between the engine side cover and the silencer, the volute air guide device is combined with the impeller therein to form a 'turbo charging cooling device' together, and the 'turbo charging cooling device' can eliminate hot air circulation in the digital generating set and enhance the cooling effect.

Description

Digital electricity generating group ventilation cooling unit
Technical field
The present invention relates to a kind of digital electricity generating group ventilation cooling unit.
Background technique
Known silencing type digital electricity generating group all adopts the totally enclosed type design, and motor and generator periphery all are wrapped in by shell, and inner surface of outer cover has also been pasted thick sound-absorbing sponge, and the heat of engine interior is difficult to distribute.The generator set of this kind state requires extraordinary radiating condition is arranged otherwise can cause engine overheat, will cause power to descend in the short time.
1, most of in the market silencing type digital electricity generating groups generally all adopt the super sized type silencing apparatus to obtain better noise reduction, motor side cover place in this generator set can be occupied by the silencing apparatus position, although cylinder head and silencing apparatus backplate can constitute an air channel, only can cool off the side of silencing apparatus near cylinder head.In addition because the digital electricity generating group is made every effort to compact structure, silencing apparatus general all with the casing of motor every very near, the motor long-play, the heat that the silencing apparatus surface width of cloth is penetrated can be very fast is transmitted back to the casing side cover, this moment, oil temperature can sharply rise, and machine oil can quicken rotten on high temperature.Motor since lubricated bad can accelerated wear test, even can cause motor to scrap.
2, most in the market digital electricity generating groups all are to utilize the blade driving be contained on the start end flywheel, refill a wind scooper then, and wind scooper is by the cooling air cooled engine cylinder head of trying one's best, and hot air is through silencing apparatus and discharge then.Because the path is longer, behind cooling air process cylinder head, has become very hot, and can only cool off the side of silencing apparatus near cylinder head.This moment, silencing apparatus itself was exactly the thermal source resistance of silencing apparatus in addition to silencing apparatus cooling effect extreme difference, and high-temperature gas may also can cause the circulation phenomenon.Hot air may be stored in the generator set for a long time, also might be absorbed by the carburetor air mouth this moment, causes intake temperature too high, and the intake temperature height can cause not gasification gasification in advance before of gasoline in the Carburetor, cause the motor vapour lock, even can influence the proper functioning of motor.
Summary of the invention
The present invention seeks to: provide a kind of and can eliminate digital electricity generating group internal heat air circulation phenomenon, and the better digital electricity generating group of cooling effect ventilation cooling unit.
Technological scheme of the present invention is: a kind of digital electricity generating group ventilation cooling unit, silencing apparatus, an end of comprise the motor side cover, being located at the motor side cover outside stretch out the bent axle of motor side cover and are installed on the bent axle and the impeller between motor side cover and silencing apparatus, it is characterized in that also being provided with the voluted type wind-guiding device between described motor side cover and the silencing apparatus, being axially arranged with of this voluted type wind-guiding device upper edge bent axle is main into and out of the air port, voluted type wind-guiding device inside has volute shape inner chamber simultaneously, and described impeller is arranged in described volute shape inner chamber.
Further, the present invention also comprises the cylinder head steam outlet pipe, and described voluted type wind-guiding device is provided with the cylinder head exhaust outlet, and described cylinder head steam outlet pipe passes the cylinder head exhaust outlet and links to each other with silencing apparatus.Certainly the same with routine techniques, an end of cylinder head steam outlet pipe is fixed on the engine cylinder head.
Further, the wind-guiding device of voluted type described in the present invention is fastened to form mutually by voluted type wind scooper and voluted type cover plate, and volute shape half chamber on the voluted type wind scooper and the mutual amalgamation in volute shape half chamber on the voluted type cover plate form described complete volute shape inner chamber.
Further again, the cover plate of voluted type described in the present invention is positioned at motor side cover one side, its upper edge bent axle axially have a main air inlet; And described voluted type wind scooper is positioned at silencing apparatus one side, its upper edge bent axle axially have at least two main exhaust outlets.
Preferably, the volute center of the wind scooper of voluted type described in the present invention overlaps with the impeller center, and the beeline at described impeller center to arbitrary main exhaust outlet edge is greater than impeller diameter.
Preferably, the cover plate of voluted type described in the present invention to the motor side cover, and leaves the air-out gap between voluted type cover plate and the motor side cover by bolt; Described silencing apparatus by bolt to the voluted type wind scooper.
Preferably, the exhaust outlet of cylinder head described in the present invention is axially set on the voluted type wind scooper along bent axle, and is positioned at volute shape half chamber one side on this voluted type wind scooper.
Further, the present invention also comprises by being bolted to the silencing apparatus cover plate in the silencing apparatus outside.
Preferably, silencing apparatus described in the present invention is parallel with impeller, and all vertical with bent axle.
Preferably, main exhaust outlet described in the present invention is evenly spaced apart in the form of a ring.
The mount mode of silencing apparatus described in the present invention, impeller and bent axle, and the Placement of cylinder head steam outlet pipe and silencing apparatus is prior art, the present invention is no longer stating to this more.
Concrete working principle of the present invention is explained as follows: this digital electricity generating group ventilation cooling unit provided by the invention is the part of digital electricity generating group, when the digital electricity generating group is worked, impeller is rotated by crank-driven, impels the cooling of dispelling the heat of air ventilation logarithmic code generator set.The flow direction of gas is mainly divided following three kinds of situations: 1, portion gas sucks from the engine start end, passes through generator unit stator, cylinder head, cylinder head steam outlet pipe, discharges from silencing apparatus at last; 2, portion gas sucks from motor top or sucks from the engine start end, through engine crankcase, impeller, finally quickens to discharge from silencing apparatus by voluted type wind-guiding device pressurization back; 3, (the Carburetor inlet of motor) sucks or sucks from the engine start end from motor cavity bottom, through engine crankcase, impeller, finally quickens to discharge from silencing apparatus by voluted type wind-guiding device pressurization back.
Key technology of the present invention has been set up the voluted type wind-guiding device exactly between motor side cover and silencing apparatus, after this voluted type wind-guiding device impeller inner with it makes up, be equivalent to constitute jointly one " turbosupercharging cooling unit ".Owing to be somebody's turn to do the effect that " turbosupercharging cooling unit " increases, make air displacement faster of generator set inside, thereby can rapidly the high-temp waste gas of generator set inside be taken out of, guarantee that simultaneously the heat that Engine Surface is distributed can be siphoned away timely, the ventilation cooling of acceleration generator group.And because the effect of " turbosupercharging cooling unit ", make the air flow in the generator set flow to exhaust side by the engine start end all the time, guarantee hot air can be in body circulation, and more positive effect is to guarantee that the carburetor air mouth of motor is fresh cool air all the time.
And among the present invention owing between motor side cover and voluted type cover plate, leave the air-out gap, guarantee from the motor side cover all around the air-flow that sheds of air-out gap can further play good cooling action to engine motor oil.
And " the turbosupercharging cooling unit " among the present invention also helps the quickening of engine start end suction port flow velocity.
And the main exhaust outlet that is positioned among the present invention on the voluted type wind scooper of silencing apparatus one side is evenly spaced apart in the form of a ring, has guaranteed that cooling air can cool off uniformly to silencing apparatus.
Advantage of the present invention is:
1. this digital electricity generating group ventilation cooling unit provided by the invention, it is owing to set up the voluted type wind-guiding device between motor side cover and silencing apparatus, after this voluted type wind-guiding device impeller inner with it makes up, be equivalent to constitute jointly one " turbosupercharging cooling unit ", owing to be somebody's turn to do the effect that " turbosupercharging cooling unit " increases, make air displacement faster of generator set inside, thereby can rapidly the high-temp waste gas of generator set inside be taken out of, guarantee that simultaneously the heat that Engine Surface is distributed can be siphoned away timely, the ventilation cooling of acceleration generator group.
2. this digital electricity generating group ventilation cooling unit provided by the invention, because the effect of " turbosupercharging cooling unit ", make the air flow in the generator set flow to exhaust side by the engine start end all the time, guarantee hot air can be in body circulation, and more positive effect is to guarantee that the carburetor air mouth of motor is fresh cool air all the time.
3. this digital electricity generating group ventilation cooling unit provided by the invention, owing between motor side cover and voluted type cover plate, leave the air-out gap, guarantee from the motor side cover all around the air-flow that sheds of air-out gap can further play good cooling action to engine motor oil.
4. this digital electricity generating group ventilation cooling unit provided by the invention, its " turbosupercharging cooling unit " also helps the quickening of engine start end suction port flow velocity.
5. this digital electricity generating group ventilation cooling unit provided by the invention, its main exhaust outlet that is positioned on the voluted type wind scooper of silencing apparatus one side is evenly spaced apart in the form of a ring, has guaranteed that cooling air can cool off uniformly to silencing apparatus.
Description of drawings
Below in conjunction with drawings and Examples the present invention is further described:
Fig. 1 analyses figure for the stereochemical structure of digital electricity generating group ventilation cooling unit of the present invention;
Fig. 2 is the fundamental diagram (digital electricity generating assembling and dismantling decapsidate) of the present invention after being mounted on the digital electricity generating group;
Fig. 3 is the side view (silencing apparatus is to view) of digital electricity generating group shown in Figure 2;
Fig. 4 removes view behind the silencing apparatus for Fig. 3.
Wherein: 1, motor side cover; 2, silencing apparatus; 3, bent axle; 4, impeller; 5, main air inlet; 6, main exhaust outlet; 7, cylinder head steam outlet pipe; 8, cylinder head exhaust outlet; 9, voluted type wind scooper; 10, voluted type cover plate; 11, silencing apparatus cover plate.
A1 among Fig. 2-Fig. 3, a2 and a3 represent three kinds of gas flow situations.
Embodiment
Embodiment: at first be illustrated in figure 1 as a kind of embodiment of digital electricity generating group ventilation cooling unit of the present invention, it is made of jointly motor side cover 1, silencing apparatus 2, bent axle 3, impeller 4, cylinder head steam outlet pipe 7, voluted type wind-guiding device and silencing apparatus cover plate 11.
Described motor side cover 1 equally is installed in engine crankcase one side with routine techniques, and described silencing apparatus 2 is located at the outside of motor side cover 1, and bent axle 3 one ends of motor stretch out motor side cover 1, and impeller 4 is installed on it.Between described motor side cover 1 and silencing apparatus 2, be provided with the voluted type wind-guiding device in the present embodiment, this voluted type wind-guiding device is fastened to form mutually by voluted type wind scooper 9 and voluted type cover plate 10, volute shape half chamber and the mutual amalgamation in volute shape half chamber on the voluted type cover plate 10 on the voluted type wind scooper 9 form complete volute shape inner chamber, and described impeller 4 just is arranged in this volute shape inner chamber.
Described voluted type cover plate 10 is positioned at motor side cover 1 one sides, its upper edge bent axle 3 axially have a main air inlet 5; And described voluted type wind scooper 9 is positioned at silencing apparatus 2 one sides, its upper edge bent axle 3 axially have two main exhaust outlets 6, two main exhaust outlets 6 are evenly spaced apart in the form of a ring described in the present embodiment, and are diagonally opposing corner one on the other and distribute.The volute center of described voluted type wind scooper 9 overlaps with impeller 4 centers, and the beeline at described impeller 4 centers to arbitrary main exhaust outlet 6 edges is greater than impeller 4 diameters.
Described voluted type cover plate 10 to motor side cover 1, and leaves the air-out gap between voluted type cover plate 10 and the motor side cover 1 by bolt; To voluted type wind scooper 9, described silencing apparatus cover plate 11 is again by being bolted to the outside of silencing apparatus 2 by bolt for 2 of described silencing apparatuss.
The wind-guiding device of voluted type described in the present embodiment is provided with cylinder head exhaust outlet 8, and described cylinder head exhaust outlet 8 is specifically along being axially set on the voluted type wind scooper 9 of bent axle 3, and is positioned at volute shape half chamber one side on this voluted type wind scooper 9.One end of described cylinder head steam outlet pipe 7 equally is fixed on the engine cylinder head with routine techniques, links to each other with silencing apparatus 2 and the other end passes cylinder head exhaust outlet 8.
Silencing apparatus described in the present embodiment 2 is parallel with impeller 4, and all vertical with bent axle 3; And silencing apparatus 2 is across two on cylinder head exhaust outlet 8 and the voluted type wind scooper 9 main exhaust outlets 6.
In conjunction with Fig. 2, Fig. 3 and shown in Figure 4, this digital electricity generating group ventilation cooling unit that present embodiment provides is the part of digital electricity generating group, when the digital electricity generating group was worked, impeller 4 was by bent axle 3 rotary driving, impelled the cooling of dispelling the heat of air ventilation logarithmic code generator set.The flow direction of gas mainly divides following three kinds of situation: a1, portion gas to suck from the engine start end, passes through generator unit stator, cylinder head, cylinder head steam outlet pipe 7, discharges from silencing apparatus 2 at last; A2, portion gas suck from motor top or suck from the engine start end, through engine crankcase, impeller 4, finally quicken to discharge from silencing apparatus 2 by voluted type wind-guiding device pressurization back; 3, (the Carburetor inlet of motor) sucks or sucks from the engine start end from motor cavity bottom, through engine crankcase, impeller 4, finally quickens to discharge from silencing apparatus 2 by voluted type wind-guiding device pressurization back.
The key technology of present embodiment has been set up the voluted type wind-guiding device exactly between motor side cover 1 and silencing apparatus 2, after this voluted type wind-guiding device impeller 4 inner with it makes up, be equivalent to constitute jointly one " turbosupercharging cooling unit ".Owing to be somebody's turn to do the effect that " turbosupercharging cooling unit " increases, make air displacement faster of generator set inside, thereby can rapidly the high-temp waste gas of generator set inside be taken out of, guarantee that simultaneously the heat that Engine Surface is distributed can be siphoned away timely, the ventilation cooling of acceleration generator group.And because the effect of " turbosupercharging cooling unit ", make the air flow in the generator set flow to exhaust side by the engine start end all the time, guarantee hot air can be in body circulation, and more positive effect is to guarantee that the carburetor air mouth of motor is fresh cool air all the time.
And in the present embodiment owing between motor side cover 1 and voluted type cover plate 10, leave the air-out gap, guarantee from the motor side cover all around the air-flow that sheds of air-out gap can further play good cooling action to engine motor oil.
And " the turbosupercharging cooling unit " among the present invention also helps the quickening of engine start end suction port flow velocity.
And the main exhaust outlet 6 that is positioned in the present embodiment on the voluted type wind scooper 9 of silencing apparatus 2 one sides is evenly spaced apart in the form of a ring, has guaranteed that cooling air can cool off uniformly to silencing apparatus 2.
Certainly the foregoing description only is explanation technical conceive of the present invention and characteristics, and its purpose is to allow the people who is familiar with this technology can understand content of the present invention and enforcement according to this, can not limit protection scope of the present invention with this.The all spirit of main technical schemes is done according to the present invention equivalent transformation or modification all should be encompassed within protection scope of the present invention.

Claims (10)

1. digital electricity generating group ventilation cooling unit, comprise motor side cover (1), be located at the silencing apparatus (2) in motor side cover (1) outside, one end stretches out the bent axle (3) of motor side cover (1) and is installed in bent axle (3) to be gone up and is positioned at impeller (4) between motor side cover (1) and the silencing apparatus (2), it is characterized in that also being provided with the voluted type wind-guiding device between described motor side cover (1) and the silencing apparatus (2), the master that is axially arranged with of this voluted type wind-guiding device upper edge bent axle (3) advances, exhaust outlet (5,6), voluted type wind-guiding device inside has volute shape inner chamber simultaneously, and described impeller (4) is arranged in described volute shape inner chamber.
2. digital electricity generating group ventilation cooling unit according to claim 1, it is characterized in that also comprising cylinder head steam outlet pipe (7), described voluted type wind-guiding device is provided with cylinder head exhaust outlet (8), and described cylinder head steam outlet pipe (7) passes cylinder head exhaust outlet (8) and links to each other with silencing apparatus (2).
3. digital electricity generating group ventilation cooling unit according to claim 2, it is characterized in that described voluted type wind-guiding device is fastened to form mutually by voluted type wind scooper (9) and voluted type cover plate (10), volute shape half chamber on the voluted type wind scooper (9) and the mutual amalgamation in volute shape half chamber on the voluted type cover plate (10) form described complete volute shape inner chamber.
4. digital electricity generating group ventilation cooling unit according to claim 3 is characterized in that described voluted type cover plate (10) is positioned at motor side cover (1) one side, its upper edge bent axle (3) axially have a main air inlet (5); And described voluted type wind scooper (9) is positioned at silencing apparatus (2) one sides, its upper edge bent axle (3) axially have at least two main exhaust outlets (6).
5. digital electricity generating group ventilation cooling unit according to claim 4, the volute center that it is characterized in that described voluted type wind scooper (9) overlaps with impeller (4) center, and the beeline at described impeller (4) center to arbitrary main exhaust outlet (6) edge is greater than impeller (4) diameter.
6. digital electricity generating group ventilation cooling unit according to claim 4, it is characterized in that described voluted type cover plate (10) by bolt to motor side cover (1), and leave the air-out gap between voluted type cover plate (10) and the motor side cover (1); Described silencing apparatus (2) by bolt to voluted type wind scooper (9).
7. according to claim 3 or 4 described digital electricity generating group ventilation cooling units, it is characterized in that described cylinder head exhaust outlet (8) along being axially set on the voluted type wind scooper (9) of bent axle (3), and be positioned at volute shape half chamber one side on this voluted type wind scooper (9).
8. according to claim 1 or 6 described digital electricity generating group ventilation cooling units, it is characterized in that also comprising by being bolted to the silencing apparatus cover plate (11) in silencing apparatus (2) outside.
9. according to claim 1 or 2 or 6 described digital electricity generating group ventilation cooling units, it is characterized in that described silencing apparatus (2) is parallel with impeller (4), and all vertical with bent axle (3).
10. according to claim 4 or 5 described digital electricity generating group ventilation cooling units, it is characterized in that described main exhaust outlet (6) is evenly spaced apart in the form of a ring.
CN 201110193504 2011-07-12 2011-07-12 Ventilated cooling device of digital generating set Active CN102242666B (en)

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CN102242666B CN102242666B (en) 2013-01-23

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103233805A (en) * 2013-04-13 2013-08-07 山东华盛农业药械有限责任公司 Structure for cooling engine silencer
CN106150674A (en) * 2016-08-24 2016-11-23 苏州市双马机电有限公司 Engine charge pressurizer
CN107061000A (en) * 2017-06-06 2017-08-18 无锡华源凯马发动机有限公司 Micro- supercharging device of Miniature direct connection formula gasoline engine generator
CN108590851A (en) * 2018-05-30 2018-09-28 隆鑫通用动力股份有限公司 Wind scooper and its generator

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Publication number Priority date Publication date Assignee Title
JP2001221055A (en) * 2000-02-09 2001-08-17 Fuji Heavy Ind Ltd Engine generator
CN1936295A (en) * 2006-08-11 2007-03-28 无锡开普动力有限公司 Cooling system of vertical diesel engine digital-code generating unit
CN201372844Y (en) * 2009-02-09 2009-12-30 陈维加 Portable digital generator set
CN102042070A (en) * 2011-01-17 2011-05-04 重庆力华科技有限责任公司 Digital generator device
CN102052150A (en) * 2011-01-26 2011-05-11 无锡开普机械有限公司 Compact type diesel fuel digital generator easy for maintenance
CN202140151U (en) * 2011-07-12 2012-02-08 苏州市双马机电有限公司 Ventilating cooling device of digital generator set

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001221055A (en) * 2000-02-09 2001-08-17 Fuji Heavy Ind Ltd Engine generator
CN1936295A (en) * 2006-08-11 2007-03-28 无锡开普动力有限公司 Cooling system of vertical diesel engine digital-code generating unit
CN201372844Y (en) * 2009-02-09 2009-12-30 陈维加 Portable digital generator set
CN102042070A (en) * 2011-01-17 2011-05-04 重庆力华科技有限责任公司 Digital generator device
CN102052150A (en) * 2011-01-26 2011-05-11 无锡开普机械有限公司 Compact type diesel fuel digital generator easy for maintenance
CN202140151U (en) * 2011-07-12 2012-02-08 苏州市双马机电有限公司 Ventilating cooling device of digital generator set

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103233805A (en) * 2013-04-13 2013-08-07 山东华盛农业药械有限责任公司 Structure for cooling engine silencer
CN103233805B (en) * 2013-04-13 2015-03-04 山东华盛农业药械有限责任公司 Structure for cooling engine silencer
CN106150674A (en) * 2016-08-24 2016-11-23 苏州市双马机电有限公司 Engine charge pressurizer
CN106150674B (en) * 2016-08-24 2019-05-10 苏州市双马机电有限公司 Engine charge supercharging device
CN107061000A (en) * 2017-06-06 2017-08-18 无锡华源凯马发动机有限公司 Micro- supercharging device of Miniature direct connection formula gasoline engine generator
CN108590851A (en) * 2018-05-30 2018-09-28 隆鑫通用动力股份有限公司 Wind scooper and its generator
CN108590851B (en) * 2018-05-30 2023-12-01 隆鑫通用动力股份有限公司 Wind scooper and generator thereof

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