CN102242004A - Automatic and efficient coal gas producer - Google Patents

Automatic and efficient coal gas producer Download PDF

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Publication number
CN102242004A
CN102242004A CN2011101320323A CN201110132032A CN102242004A CN 102242004 A CN102242004 A CN 102242004A CN 2011101320323 A CN2011101320323 A CN 2011101320323A CN 201110132032 A CN201110132032 A CN 201110132032A CN 102242004 A CN102242004 A CN 102242004A
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China
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coal
bell jar
circuit
turnover panel
electronic circuit
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CN2011101320323A
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CN102242004B (en
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汤成忠
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Shanghai Chengda Industrial Furnace Co., Ltd.
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汤成忠
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Abstract

The invention discloses an automatic and efficient coal gas producer, comprising a coal gas producer body, a coaling conveying system, a coal-charging system, an automatic coaling control device, an automatic coal-charging control device and a coal-distributing mechanism, wherein the automatic coaling control device comprises a coaling conveying mechanism, a water seal plate opening and closing mechanism and a coaling automatic control main circuit; the automatic coal-charging control device comprises a coal-charging plate-overturning movement mechanism, a bell jar lifting mechanism and a coal-charging automatic control main circuit; and the coal-distributing mechanism comprises at least one adjusting plate movably arranged inside a lower coal storage scuttle. The coaling conveying mechanism and the water seal plate opening and closing mechanism are controlled by the coaling automatic control main circuit to work in sequence; an overturning plate of the coal-charging plate-overturning movement mechanism and a bell jar of the bell jar lifting mechanism are controlled by the coal-charging automatic control main circuit to automatically lift in sequence, therefore, full automation is realized in the coaling and coal-charging processes, the automatic and efficient coal gas producer has the advantages of convenience for operation, reliable control, reduction of manual work and labor intensity of workers and maintenance of a clean environment.

Description

Automatical and efficient producer gas generator
Technical field
The present invention relates to a kind of automatical and efficient producer gas generator.
Background technology
Existing producer gas generator comprises coaling gear and coal supply apparatus, described coaling gear comprises single bucket elevator, unloads coal bunker, described coal supply apparatus comprises coal hopper, following coal hopper, in last coal hopper, following coal hopper stirring rod is set, and covers on down the export department of coal hopper by a bell jar.During last coal, the coal bunker that unloads that coal will be housed by the manual operation single bucket elevator is promoted to coal hopper one side, and coal is discharged in the coal hopper.During coal, the decline bell jar is by the stirring rod coal in last coal hopper and the following coal hopper.Unloading coal bunker is to tilt coal is poured in the coal hopper, therefore makes coal be deposited in a side of upper and lower coal hopper, can not be sprinkled upon equably in the stove; Be located at the stirring rod in the upper and lower coal hopper, though can be by stirring, coal can be discharged in the stove slightly equably, but stirring rod is when coal dumps in the stove fast, also stop in the unimpeded injection stove of coal, effort is stirred in manual operation. because the coal unloading hole that upper and lower coal hopper bottom is provided with, the chimney of going up the coal hopper top all open wide, when last coal, there is dust to give out; When not going up coal, the obnoxious flavour in the stove discharges from chimney and upper and lower coal hopper, serious environment pollution and infringement operator's health.Owing to be to adopt hand firing or the relevant coal apparatus of Artificial Control coal, therefore exist the not accurate enough problem of labor strength Yamato industry control system coal amount.
For addressing this problem, the applicant discloses a kind of producer gas generator automatic stoking system in 200720073399.1 patents, though this system has solved the not accurate enough problem of labor strength Yamato worker coal amount, but, still do not realize the full-automation of coal owing to be by the different push button coal of manual operation.If it is improper that operation has slightly, also can cause the flase operation of turnover panel, produce fault.And what the fortune coal adopted is little fortune coal bunker, and the coal hopper that at every turn can only make progress adds 300 kilograms coal, has both increased labor strength, the factor of distributing and increased environmental pollution of coal dust when coal.
Summary of the invention
The present invention is in order to solve the problems referred to above that existing producer gas generator coal system exists, and a kind of automatical and efficient producer gas generator of realizing the full-automation of coal that provides, this automatical and efficient producer gas generator can be controlled coal and coal automatically, thereby make the producer gas generator operation realize automatization, improved the quality of working efficiency and product.
Technical scheme of the present invention is achieved in that automatical and efficient producer gas generator, comprising: producer gas generator body, last coal delivery system, coal system; The described coal delivery system of going up comprises the fortune coal bunker; Described coal system comprises the coal hopper parts, described coal hopper parts comprise coal hopper, following coal hopper, bell jar, wherein: the described outlet of coal hopper down is arranged in the fire door of producer gas generator, and described upward coal hopper is eccentrically set on down the top of coal hopper by pipe connecting; Be provided with a pair of coal turnover panel in the described pipe connecting; Described bell jar is actively installed on down coal hopper export department by the bell jar seat that is fixed on the body of heater; The described coal hopper oral area of going up is provided with manhole cover; Be characterized in, comprise that also one goes up the even coal mechanism of coal control device, an automatic stoking control device and a cloth coal automatically; Described automatic upward coal control device comprises coal transfer mechanism, water seal board opening and closing mechanism and goes up coal and control way circuit automatically that wherein: the described coal transfer mechanism of going up comprises that coal drive-motor, the drive disk assembly, the described fortune coal bunker that are connected with last coal drive-motor output terminal are connected with drive disk assembly; Described manhole cover opening and closing mechanism comprise manhole cover open and close drive-motor, with the linkage component that the output terminal of manhole cover keying drive-motor is connected, described manhole cover is arranged on the other end of described linkage component; The described coal of going up is controlled way circuit automatically and is comprised: respectively with manhole cover open and close manhole cover open control circuit that drive-motor is electrically connected and manhole cover closing control circuit, manhole cover open limit circuit, manhole cover open time delay circuit, the fortune coal bunker upload control circuit that is electrically connected with last coal drive-motor respectively and transport line control circuit under the coal bunker, transport that coal bunker moves limit circuit, the action delay of unloading coal circuit and provide coal on this to control the power supply of way circuit work automatically; Described manhole cover open control circuit input terminus is electrically connected with the automatic coal button of going up; The output terminal of this manhole cover open control circuit is electrically connected with the input terminus that described manhole cover is opened limit circuit; The output terminal that described manhole cover is opened limit circuit is electrically connected with the input terminus that manhole cover is opened time delay circuit; The output terminal that described manhole cover is opened time delay circuit is electrically connected with the input terminus of described manhole cover closing control circuit; Described automatic stoking control device comprises that coal turnover panel movable device, bell jar hoisting appliance and coal control way circuit automatically, and wherein: described coal turnover panel movable device comprises and is arranged on the outer turnover panel drive-motor of pipe connecting, a pair of intermeshing transmitting gear that is connected with the output shaft of described turnover panel drive-motor; Described a pair of coal turnover panel is connected with the output shaft of described transmitting gear respectively; The output shaft of described transmitting gear also connects a gag lever post; Described bell jar hoisting appliance comprise a bell jar lifting drive-motor, with the transmission rig that the output shaft of described bell jar lifting drive-motor is connected, described transmission rig is provided with lance, this transmission rig is connected with described bell jar, drives bell jar and moves up and down; Described coal is controlled automatically to stir under power supply that way circuit comprises provides this coal to control way circuit work automatically, the coal turnover panel to do to stir on pilot circuit, the coal turnover panel and is made pilot circuit, bell jar decline pilot circuit, bell jar rising pilot circuit and action interlocked control circuit, and described action interlocked control circuit is controlled to stir under the described coal turnover panel to do to stir on pilot circuit, the coal turnover panel and made pilot circuit, bell jar decline pilot circuit, bell jar rising pilot circuit sequentially-operating; The input terminus of described action interlocked control circuit is electrically connected with the automatic stoking input order; Stir under the described coal turnover panel do to stir on pilot circuit, the coal turnover panel do pilot circuit, bell jar decline pilot circuit, bell jar rising pilot circuit respectively with two-way electrical connection of described action interlocked control circuit; The even coal mechanism of described cloth coal comprises at least one adjustable plate monomer, is movably arranged on described coal hopper inside down.
Above-mentioned automatical and efficient producer gas generator, wherein, the described coal of going up is controlled in the way circuit automatically: described manhole cover open control circuit and manhole cover closing control circuit are made of the alternating current contactor that driving manhole cover keying drive-motor just changes, reverses; Line control circuit is made of the alternating current contactor that the last coal drive-motor of driving just changes, reverses respectively under described fortune coal bunker upload control circuit and the fortune coal bunker; Described manhole cover unlatching limit circuit and fortune coal bunker move limit circuit and are made of limit switch respectively; Wherein: manhole cover is opened limit circuit and is made of a limit switch that limits the manhole cover open degree; The fortune coal bunker moves limit circuit and is made of the move ahead limit switch of distance, the limit switch of a restriction fortune coal bunker backway of the limit switch that is arranged on the restriction fortune coal bunker lifting height on the fortune coal bunker moving track, a restriction fortune coal bunker; Described manhole cover opens time delay circuit and the action delay circuit of unloading coal is made of a programmable time relay respectively.
Above-mentioned automatical and efficient producer gas generator, wherein, described coal is controlled in the way circuit automatically: stir under the described coal turnover panel as pilot circuit and comprise that one drives to turn over to turn under stroke limit electronic circuit, the turnover panel under electronic circuit, the turnover panel under the turnover panel and turns over the time-delay electronic circuit; Turn under the described driving turnover panel turn under electronic circuit, the turnover panel turn under stroke limit electronic circuit, the turnover panel time-delay electronic circuit be electrically connected in proper order; Stir on the described coal turnover panel as pilot circuit and comprise that one drives to turn over to turn on stroke limit electronic circuit, the turnover panel on electronic circuit, the turnover panel on the turnover panel and turns over the time-delay electronic circuit; Turn on the described driving turnover panel turn on electronic circuit, the turnover panel turn on stroke limit electronic circuit, the turnover panel time-delay electronic circuit be electrically connected in proper order; Described bell jar decline pilot circuit comprises a bell jar decline motor drive sub-circuits, the spacing electronic circuit of a bell jar descending stroke, bell jar decline time-delay electronic circuit; Described bell jar decline motor drive sub-circuits, the spacing electronic circuit of bell jar descending stroke, bell jar decline time-delay electronic circuit are electrically connected in proper order; Described bell jar rising pilot circuit comprises that one drives bell jar rising electronic circuit, the spacing electronic circuit of a bell jar upward stroke, bell jar rising time-delay electronic circuit; Described driving bell jar rising electronic circuit, the spacing electronic circuit of bell jar upward stroke, bell jar rising time-delay electronic circuit are electrically connected in proper order; The input terminus of described action interlocked control circuit turns over and turns over time-delay electronic circuit, the spacing electronic circuit of bell jar upward stroke, bell jar time-delay electronic circuit, the spacing electronic circuit of bell jar upward stroke, bell jar the descend output terminal of time-delay electronic circuit of time-delay electronic circuit, the spacing electronic circuit of bell jar descending stroke, bell jar that rises that rises under stroke limit electronic circuit, the turnover panel and be electrically connected respectively with under the described turnover panel; The output terminal of described action interlocked control circuit turns over electronic circuit respectively with on the described driving turnover panel, drive the input terminus that turns over electronic circuit under the turnover panel, drives bell jar rising electronic circuit, drives bell jar decline electronic circuit is electrically connected.
Above-mentioned automatical and efficient producer gas generator, wherein, described action interlocked control circuit is made of the PLC programmable controller, or is made of programmable rly..
Above-mentioned automatical and efficient producer gas generator, wherein, turn over electronic circuit on the described driving turnover panel, drive and to turn over electronic circuit under the turnover panel, drive bell jar rising electronic circuit, drive bell jar decline electronic circuit and constitute by an alternating current contactor respectively, wherein: turn over electronic circuit on the described driving turnover panel and drive and turn over electronic circuit under the turnover panel and be electrically connected with the turnover panel motor respectively, under the control of action interlocked control circuit, turn over electronic circuit on the described driving turnover panel and drive the turnover panel motor and just changeing to make on the turnover panel and turn over, turn over electronic circuit under the described driving turnover panel and drive the counter-rotating of turnover panel motor and make under the turnover panel and turn over; Described driving bell jar rising electronic circuit and driving bell jar decline electronic circuit are electrically connected with the bell jar motor respectively, under the control of action interlocked control circuit, described driving bell jar rising electronic circuit driving bell jar motor is just changeing rises bell jar, and described driving bell jar decline electronic circuit drives the counter-rotating of bell jar motor descends bell jar; Turn on the described turnover panel and turn over stroke limit electronic circuit, the spacing electronic circuit of bell jar upward stroke, the bell jar time-delay electronic circuit that rises under stroke limit electronic circuit, the turnover panel and constitute by limit switch respectively; Wherein: constitute and to turn over two limit switches that turn over the stroke limit electronic circuit under stroke limit electronic circuit, the turnover panel on the turnover panel and comprise upper limit position switch and lower position switch, be separately positioned on the pipe connecting inwall and be positioned at the position of translating into desired location under the position of translating into desired location on the restriction turnover panel and the restriction turnover panel; Described upper limit position switch and lower position switch are touched by described turnover panel respectively, and its output signal is controlled the turnover panel drive-motor respectively by action interlocked control circuit and rotated and reverse; Constitute rise two limit switches of time-delay electronic circuit of the spacing electronic circuit of bell jar upward stroke, bell jar and comprise upper limit position switch and lower position switch respectively, be separately positioned on and be positioned at the restriction bell jar on the frame and rise to the position of desired location and the position that the restriction bell jar drops to desired location; Described upper limit position switch and lower position switch are subjected to the shake-up of the lance on the transmission rig of described bell jar lifting limited device respectively, and its output signal is controlled the bell jar drive-motor respectively by action interlocked control circuit and rotated and reverse; Turn on the described turnover panel and turn over time-delay electronic circuit, bell jar time-delay electronic circuit, the bell jar time-delay electronic circuit that descends that rises under time-delay electronic circuit, the turnover panel and constitute by a timing relay respectively.
Above-mentioned automatical and efficient producer gas generator, wherein, a pair of transmitting gear of described coal turnover panel controlling organization comprises driving toothed gear and the follower gear that meshes with driving toothed gear, described driving toothed gear is connected with the output shaft of described drive-motor; Described a pair of coal turnover panel respectively by a plate body by the rotating pipe connecting inwall that is fixed on of coupling shaft, upper and lower staggering is oppositely arranged, and is connected with follower gear with driving toothed gear by coupling shaft respectively, is subjected to the drive mechanism synchronization action.
Above-mentioned automatical and efficient producer gas generator, wherein, described a pair of coal turnover panel is upper and lower, and the requirement that is provided with of staggering is: when turn on the described coal turnover panel or under climb in the journey, described two coal turnover panels can not interfered mutually: when described two coal turnover panels are level attitude, the projection of described two coal turnover panels point-blank and partially overlaps.
Above-mentioned automatical and efficient producer gas generator, wherein, described bell jar hoisting appliance comprises that an electrical motor gearshift system, a bell jar play chain sling, an elastic connector and a screw mandrel; Described electrical motor gearshift system is connected with screw mandrel; Described screw mandrel, elastic connector, bell jar lifting chain sequence connect; Described bell jar plays chain sling and is connected with the bell jar top; Described lance is set on the described screw mandrel.
Above-mentioned automatical and efficient producer gas generator, wherein, each adjustable plate monomer structure of the even coal mechanism of described cloth coal is identical, includes a plate body, is arranged on the rotating shaft of plate body both sides, the described side of coal hopper down is provided with axis hole relatively, and described rotating shaft is rotating to be arranged in each self-corresponding axis hole; Also comprise an adjusting position Lock Part, described adjusting position Lock Part comprises that one is connected location division and the lock nut that is provided with the fixedly connected regulating handle of rotating shaft, with described regulating handle one, described location division is provided with locating slot, and described down coal hopper outer wall is positioned at the track that locating slot moves and is provided with a location bolt; When adjusting the monomeric obliquity of adjustable plate, described locating slot moves along described tack bolt; When adjusting put in place, described nut was screwed on the described tack bolt, the monomeric position of lock adjustment plate.
Above-mentioned automatical and efficient producer gas generator, wherein, comprise that also coal bunker lacks the coal warning device on one, being located at outside the coal hopper. coal hopper lacks the scarce coal output circuit of last coal bunker that the coal warning device comprises that a coal seam height notice board, is connected with limit switch by the limit switch and of coal seam height notice board control on this, and the last coal hopper that described upward coal hopper lacks the output of coal output circuit lacks the coal output signal and is electrically connected with warning howler and the automatic coal button of going up respectively; Described coal seam height notice board is made of a lever mechanism, comprise an inner panel section, an outside plate section and the fulcrum that inner panel section and outside plate section are connected as a single entity: the inner panel section is located in the coal hopper, the outside plate section is located at outside the coal hopper, and fulcrum is fixed on the coal storage headwall; Described outside plate section overweights the inner panel section, and when the coal of last coal hopper dropped to height notice board below, coal seam, the outside plate section was sagging, touches the limit switch action.
The present invention is owing to adopt above technical scheme, and the technique effect of its generation is tangible:
1, owing to being provided with by last coal transfer mechanism, water seal board opening and closing mechanism and going up the automatic coal control device of going up that coal is controlled way circuit automatically, the process of last coal can automatically be carried out, alleviate operator's complicated operation degree, improved working efficiency and reliability;
2, adopt big fortune coal bunker, can add 1.6 tons of coals at every turn, the coal number of times is reduced, coal dust distributes the pollution to environment when having reduced coal;
3, owing in the coal system, be provided with the automatic stoking control device that constitutes by a coal turnover panel movable device and a bell jar hoisting appliance and a coal automatic stoking control device, turn under the turnover panel automatic sequential by automatic control way circuit control coal turnover panel movable device, on turn over, control bell jar hoisting appliance control bell jar automatic sequential and descend, rise, thereby make the process of coal realize full-automation, both alleviated labour intensity, make the realistic demand of coal amount again, save coal consumption, improved gas producing efficiency.And, because the sequentially-operating of automatic control way circuit control coal parts is arranged, can not produce flase operation, guaranteed the reliability of coal operation;
4, owing in the coal hopper the even coal mechanism of cloth coal being set down, can effectively control the speed of coal and the amount of coal, make the cloth coal even, coal consumption reduces; Simple in structure, the smooth operation of the present invention reliable, the cloth coal is even, easy to maintenance.
Description of drawings
Concrete structure of the present invention is further provided by following examples and accompanying drawing thereof.
Fig. 1 is the structural representation of a kind of embodiment of the automatical and efficient producer gas generator of the present invention.
Fig. 2 goes up the electrical block diagram that coal is controlled way circuit automatically in the automatical and efficient producer gas generator of the present invention.
Fig. 3 is the structural representation of a kind of embodiment of automatic stoking control device in the automatical and efficient producer gas generator of the present invention.
Fig. 4 is the structural representation of a kind of embodiment of coal turnover panel movable device in the automatical and efficient producer gas generator of the present invention, and wherein a is the rear view of pipe connecting part among Fig. 1, and this pipe connecting partly is provided with a pair of transmitting gear; B, c are respectively the synoptic diagram that a pair of turnover panel is set in pipe connecting, and wherein b turns over the synoptic diagram of closing (being the level of state) on two turnover panels, and c turns over the synoptic diagram of opening on two turnover panels.
Fig. 5 is the structural representation of a kind of embodiment of the automatical and efficient producer gas generator middle bell jar of the present invention hoisting appliance.
Fig. 6 is the electrical block diagram that coal is controlled way circuit automatically in the automatical and efficient producer gas generator of the present invention.
Fig. 7 goes up coal to control the schematic circuit diagram that way circuit and coal are controlled a kind of embodiment of way circuit combination automatically automatically in the automatical and efficient producer gas generator of the present invention.
Fig. 8 is the structural representation of a monomeric a kind of embodiment of cloth coal adjustable plate in the even coal mechanism of cloth coal of the present invention, and wherein a is the monomeric main TV structure synoptic diagram of adjustable plate, and b is the structural representation of adjusting position Lock Part.
Fig. 9 is the structural representation of a kind of preferred embodiment of automatical and efficient producer gas generator of the present invention.
Embodiment
See also Fig. 1, Fig. 1 is the structural representation of a kind of embodiment of the automatical and efficient producer gas generator of the present invention.The automatical and efficient producer gas generator of the present invention comprises producer gas generator body 1, goes up coal delivery system 2, coal system 3.The described coal delivery system 2 of going up comprises fortune coal bunker 21, and present embodiment adopts big fortune coal bunker, can add 1.6 tons of coals at every turn, and the coal number of times is reduced, and coal dust distributes the pollution to environment when having reduced coal.
Described coal system 3 comprises coal hopper parts 31, described coal hopper parts comprise coal hopper 311, following coal hopper 312, bell jar 313, wherein: the described outlet of coal hopper 312 down is arranged in the fire door of producer gas generator 1, and described upward coal hopper is eccentrically set on down the top of coal hopper by pipe connecting 314.Be provided with a pair of coal turnover panel 315 in the described pipe connecting, 316(please cooperate referring to Fig. 4); Described bell jar 313 is actively installed on down coal hopper export department; The described coal hopper oral area of going up is provided with manhole cover 317.
The present invention comprises that also one goes up the even coal mechanism (please cooperate referring to Fig. 8, Fig. 9) of coal control device (please cooperate referring to Fig. 2), an automatic stoking control device (please cooperate referring to Fig. 3, Fig. 6) and a cloth coal automatically.
Automatic upward coal control device of the present invention comprises coal transfer mechanism 41, water seal board opening and closing mechanism 42 and goes up coal and control way circuit 43 automatically.Wherein: the described coal transfer mechanism 41 of going up comprises that coal drive-motor 411, the drive disk assembly 412 that is connected with last coal drive-motor output terminal, described fortune coal bunker 21 are connected with drive disk assembly 412 by chain 413, in the present embodiment, the described coal transfer mechanism of going up is made of an electric block.Described manhole cover opening and closing mechanism 42 comprises that manhole cover opens and closes drive-motor 421, opens and closes drive-motor with manhole cover is the linkage component that output terminal is connected, in the present embodiment, described linkage component comprises a lever connecting rod 4221 and the traction rope 4222 by 421 drives of manhole cover keying drive-motor that is connected with lever connecting rod one end, and described manhole cover 317 is arranged on the other end of described lever connecting rod.
The described coal of going up is controlled way circuit 43 automatically and comprised: manhole cover open control circuit 431, manhole cover closing control circuit 432, manhole cover open that limit circuit 433, manhole cover open that line control circuit 436, fortune coal bunker move limit circuit 437 under time delay circuit 434, fortune coal bunker upload control circuit 435, the fortune coal bunker, the action delay of unloading coal circuit 438 and provide coal this on to control the power supply 439 of way circuit work automatically, and described manhole cover open control circuit 431 and manhole cover closing control circuit 432 are electrically connected with manhole cover keying drive-motor 421 respectively; Line control circuit 436 is electrically connected with last coal drive-motor 411 respectively under described fortune coal bunker upload control circuit 435 and the fortune coal bunker.Described manhole cover open control circuit input terminus is electrically connected with the automatic coal button 430 of going up; The output terminal of this manhole cover open control circuit is electrically connected with the input terminus that described manhole cover is opened limit circuit; The output terminal that described manhole cover is opened limit circuit is electrically connected with the input terminus that manhole cover is opened time delay circuit; The output terminal that described manhole cover is opened time delay circuit is electrically connected with the input terminus of described manhole cover closing control circuit.
Described manhole cover open control circuit and manhole cover closing control circuit are made of the alternating current contactor that driving manhole cover keying drive-motor just changes, reverses; Line control circuit is made of the alternating current contactor that the last coal drive-motor of driving just changes, reverses respectively under described fortune coal bunker upload control circuit and the fortune coal bunker; Described manhole cover unlatching limit circuit and fortune coal bunker move limit circuit and are made of limit switch respectively; Wherein: manhole cover is opened limit circuit and is made of a limit switch that limits the manhole cover open degree; The fortune coal bunker move limit circuit (please cooperate) referring to Fig. 1 by the first rising limit switch 4371, the restriction fortune coal bunker that are arranged on the restriction fortune coal bunker lifting height on the fortune coal bunker moving track move ahead distance move ahead limit switch 4372, a restriction fortune coal bunker backway retreat limit switch 4373 and second a rising limit switch 4374 at the back restriction fortune coal bunker lifting height of unloading coal constitutes, described first rising limit switch 4371 and the described limit switch 4373 that retreats are arranged on same position; Described limit switch 4372 and the described second rising limit switch 4374 of moving ahead is arranged on same position.Described manhole cover opens time delay circuit and the action delay circuit of unloading coal is made of a programmable time relay respectively.
During coal, open and go up the coal button automatically on the need, the manhole cover open control circuit drives manhole cover and opens and closes drive-motor and just change, and manhole cover opens and closes drive-motor pulling traction rope and lever connecting rod, begins to open manhole cover; When manhole cover is opened to the angle of setting, the limit switch of opening the restriction manhole cover open degree of limit circuit with manhole cover contacts, the limit switch action, the manhole cover open control circuit stops to move, and triggers manhole cover unlatching time delay circuit the action of manhole cover unlatching is delayed time according to the time intercropping of setting; Make fortune coal bunker upload control circuit working simultaneously, the coal drive-motor just changes on the fortune coal bunker upload control circuit drives, the fortune coal bunker of having adorned coal is risen, when the fortune coal bunker rises to setting height, trigger the first rising limit switch work of restriction fortune coal bunker lifting height, the reach of fortune coal bunker, when the fortune coal bunker is advanced to setpoint distance when going up the relative position of coal hopper (promptly with described), trigger restriction fortune coal bunker forward pitch from the work of reach limit switch, fortune coal bunker upload control circuit quits work, go up the coal drive-motor with line control circuit driving under the luck coal bunker and reverse, the fortune coal bunker drops to goes up coal hopper.Because fortune coal bunker bottom coal unloading hole is that the sealing of covering at coal unloading hole and the activity end of cover and this fortune coal bunker at the bottom of the employing activity is to constitute by covering at the bottom of the transmission rig pulling activity, therefore, when the fortune coal bunker sits on the coal hopper oral area, along with last coal drive-motor continues counter-rotating, lax between transmission rig and the fortune coal bunker by being tensioned to, the gravity that the movable end covers on coal descends down, opens coal unloading hole, and coal is discharged to the coal hopper from the fortune coal bunker.Through the time delays of setting, line control circuit quits work under the output triggering fortune coal bunker of the action delay of unloading coal circuit, trigger fortune coal bunker upload control circuit working simultaneously, the coal drive-motor just changes on the fortune coal bunker upload control circuit drives, the fortune coal bunker that has unloaded coal is risen, when the fortune coal bunker rises to setting height, the second rising limit switch of restriction fortune coal bunker lifting height after triggering is unloaded coal, the fortune coal bunker retreats, when the fortune coal bunker retreats into setpoint distance when position (promptly relative with Coal Stack Yard), trigger the limit switch work that retreats of restriction fortune coal bunker backway, fortune coal bunker upload control circuit quits work, go up the coal drive-motor with line control circuit driving under the luck coal bunker and reverse, the fortune coal bunker drops to Coal Stack Yard.Whole upward coal control is automatically finished.
Of the present invention go up coal automatically the initiating signal of control also can lack the coal output signal and control by the last coal bunker that coal bunker on lacks 7 outputs of coal warning device.Please cooperate referring to Fig. 3.The described scarce coal warning device 7 of coal bunker of going up is located at outside the coal hopper.Should go up coal hopper and lack the last coal bunker that coal warning device 7 comprises that a coal seam height notice board 71, is connected with limit switch by the limit switch 72 and of coal seam height notice board control and lack coal output circuit 73, and describedly go up the scarce coal output signal of last coal hopper that coal hopper lacks the output of coal output circuit and be electrically connected with warning howler 74 and automatic upward coal button 430 respectively.In the present embodiment, described coal seam height notice board 71 comprises an inner panel section 711, an outside plate section 712 and the fulcrum 713 that inner panel section and outside plate section are connected as a single entity: the inner panel section is located in the coal hopper, the outside plate section is located at outside the coal hopper, and fulcrum is fixed on the coal storage headwall.Described outside plate section overweights the inner panel section, is the natural seesaw state that the inner panel section upwarps under the situation that no external force applies.Therefore, when coal position in the last coal hopper was lower than coal seam height notice board, outside plate section 712 pressed down, and triggered limit switch 72, lacked the scarce coal output signal of coal hopper, alarm equipment alarm simultaneously in 73 outputs one of coal output circuit by exporting coal bunker.For the sake of assurance, present embodiment is provided with two coal seam height notice boards, as shown in Figure 3.
See also Fig. 3, Fig. 3 is the structural representation of a kind of embodiment of automatic stoking control device in the automatical and efficient producer gas generator of the present invention.Described automatic stoking control device comprises that coal turnover panel movable device 51, bell jar hoisting appliance 52 and coal control way circuit 53 automatically.
Please cooperate referring to Fig. 4, Fig. 4 is the structural representation of a kind of embodiment of coal turnover panel movable device in the producer gas generator coal system of the full-automatic electrical control of the present invention, wherein a is the rear view of pipe connecting part among Fig. 1, and this pipe connecting partly is provided with a pair of transmitting gear; B, c are respectively the synoptic diagram that a pair of turnover panel is set in pipe connecting, and wherein b turns over the synoptic diagram of closing (being the level of state) on two turnover panels, and c turns over the synoptic diagram of opening on two turnover panels.Described coal turnover panel movable device 51 comprises and is arranged on a pair of intermeshing transmitting gear that the outer output shafts with described turnover panel drive-motor 511 of pipe connecting 314 are connected, described a pair of transmitting gear comprises driving toothed gear 512 and the follower gear 513 that meshes with driving toothed gear, and described driving toothed gear is connected with the output shaft of turnover panel drive-motor 511; Described a pair of coal turnover panel 315,316 respectively by a plate body by the rotating pipe connecting inwall that is fixed on of coupling shaft, upper and lower staggering is oppositely arranged, and is connected with follower gear with driving toothed gear by coupling shaft respectively, is subjected to the drive mechanism synchronization action.The output shaft of driving toothed gear and follower gear also is connected a positioning rod 514(respectively and please cooperates referring to Fig. 3 outside pipe connecting).
Described a pair of coal turnover panel is upper and lower, and the requirement that is provided with of staggering is: when turn on the described coal turnover panel or under climb in the journey, described two coal turnover panels can not interfered mutually: when described two coal turnover panels are level attitude, the projection of described two coal turnover panels point-blank and partially overlaps.
See also Fig. 5.Described bell jar hoisting appliance 52 comprises a bell jar lifting drive-motor 521, a transmission rig 522 that is connected with the output shaft of described bell jar lifting drive-motor, described transmission rig is fixed on the body of heater by several fixed pulleys 523, this transmission rig is connected with described bell jar 313, drives bell jar and moves up and down; Described transmission rig 522 comprises that an electrical motor gearshift system 5221, a bell jar play chain sling 5222, an elastic connector 5223 and a screw mandrel 5224; Described electrical motor gearshift system is connected with screw mandrel; Described screw mandrel, elastic connector, bell jar lifting chain sequence connect; Described bell jar plays chain sling and is connected with the bell jar top.Lance 5225 is set on the described screw mandrel.The described elastic connector of present embodiment is a garter-type spring.Owing in bell jar lifting two-position controller, adopt screw mandrel to drive an elastic connector, drive again about the bell jar by elastic connector, when drawing bell jar in, elastic connector can distortion after stressed, thereby guarantees the sealing of bell jar and bell jar seat.
See also Fig. 6.Described coal is controlled way circuit 53 automatically and is comprised stirring under the coal turnover panel to do to stir on pilot circuit 531, the coal turnover panel and make pilot circuit 532, bell jar decline pilot circuit 533, bell jar rising pilot circuit 534 and control to stir under the described coal turnover panel and make to stir on pilot circuit, the coal turnover panel action interlocked control circuit 535 of making pilot circuit, bell jar decline pilot circuit, bell jar rising pilot circuit sequentially-operating;
The input terminus of described action interlocked control circuit and automatic stoking input order for example automatic stoking switch are electrically connected.
Stir under the described coal turnover panel do to stir on pilot circuit, the coal turnover panel do pilot circuit, bell jar decline pilot circuit, bell jar rising pilot circuit respectively with two-way electrical connection of described action interlocked control circuit.Wherein:
Stir under the described coal turnover panel and make pilot circuit 531 and comprise that one drives to turn under the turnover panel to turn under electronic circuit 5311, the turnover panel and turns over time-delay electronic circuit 5313 under stroke limit electronic circuit 5312, the turnover panel; Turn under the described driving turnover panel turn under electronic circuit, the turnover panel turn under stroke limit electronic circuit, the turnover panel time-delay electronic circuit be electrically connected in proper order;
Stir on the described coal turnover panel and make pilot circuit 532 and comprise that one drives to turn on the turnover panel to turn on electronic circuit 5321, the turnover panel and turns over time-delay electronic circuit 5323 on stroke limit electronic circuit 5322, the turnover panel; Turn on the described driving turnover panel turn on electronic circuit, the turnover panel turn on stroke limit electronic circuit, the turnover panel time-delay electronic circuit be electrically connected in proper order;
Described bell jar decline pilot circuit 533 comprises that one drives bell jar decline electronic circuit 5331, the spacing electronic circuit 5332 of a bell jar descending stroke, bell jar decline time-delay electronic circuit 5333; Described driving bell jar decline electronic circuit, the spacing electronic circuit of bell jar descending stroke, bell jar decline time-delay electronic circuit are electrically connected in proper order;
Described bell jar rising pilot circuit 534 comprises a bell jar rising motor drive sub-circuits 5341, the spacing electronic circuit 5342 of a bell jar upward stroke, bell jar rising time-delay electronic circuit 5343; Described bell jar rising motor drive sub-circuits, the spacing electronic circuit of bell jar upward stroke, bell jar rising time-delay electronic circuit are electrically connected in proper order;
The input terminus of described action interlocked control circuit 535 turns over to turn under stroke limit electronic circuit, the turnover panel to turn on time-delay electronic circuit, the turnover panel and turns over time-delay electronic circuit, the spacing electronic circuit of bell jar descending stroke, bell jar the rise output terminal of time-delay electronic circuit of time-delay electronic circuit, the spacing electronic circuit of bell jar upward stroke, bell jar that descends on stroke limit electronic circuit, the turnover panel and be electrically connected respectively with under the described turnover panel; The output terminal of described action interlocked control circuit turns over electronic circuit respectively with under the described driving turnover panel, drive the input terminus that turns over electronic circuit on the turnover panel, drives bell jar decline electronic circuit, drives bell jar rising electronic circuit is electrically connected.
Action interlocked control circuit described in the present invention is made of the PLC programmable controller, or is made of programmable rly..
See also Fig. 7, Fig. 7 goes up coal to control way circuit and coal automatically and control the schematic circuit diagram that way circuit adopts a kind of embodiment that programmable rly. constitutes automatically among the present invention.In this embodiment, manhole cover open control circuit and manhole cover closing control circuit that described upward coal is controlled in the way circuit automatically are made of alternating current contactor KM1, and driving manhole cover keying drive-motor just changes, reverses; Line control circuit is made of alternating current contactor KM2, KM3 under described fortune coal bunker upload control circuit and the fortune coal bunker, and driving upward respectively, the coal drive-motor just changes, reverses; Described fortune coal bunker moves limit circuit and is made of SQ1 and SQ2 respectively.
The action interlocked control circuit that described coal is controlled in the way circuit automatically is made of programmable relay K A.Turn over electronic circuit on the described driving turnover panel, drive and to turn over electronic circuit under the turnover panel, drive bell jar rising electronic circuit, drive bell jar decline electronic circuit and constitute by an alternating current contactor respectively, wherein, turning over electronic circuit on the driving turnover panel constitutes by exchanging contact KM4, turning over electronic circuit under the driving turnover panel constitutes by exchanging contact KM5, be electrically connected with the turnover panel motor respectively, driving the turnover panel motor under the control of action interlocked control circuit KA is just changeing to make and turns over or drives the turnover panel motor on the turnover panel and reverse to make under the turnover panel and turn over; Described driving bell jar rising electronic circuit is made of interchange contact KM6, drives bell jar decline electronic circuit and constitutes by exchanging contact KM7, is electrically connected with the bell jar motor respectively, and driving bell jar motor is just changeing bell jar to be risen or drive the counter-rotating of bell jar motor descends bell jar.
Turn on the described turnover panel and turn over stroke limit electronic circuit, the spacing electronic circuit of bell jar upward stroke, the bell jar time-delay electronic circuit that rises under stroke limit electronic circuit, the turnover panel and constitute by limit switch respectively; Wherein:
Constitute and to turn over two limit switches that turn over the stroke limit electronic circuit under stroke limit electronic circuit, the turnover panel on the turnover panel and comprise upper limit position switch SQ3 and lower position switch SQ4, be separately positioned on the pipe connecting inwall and be positioned at the position of translating into desired location under the position of translating into desired location on the restriction turnover panel and the restriction turnover panel; Described upper limit position switch and lower position switch are touched by described backstay respectively, and its output signal is controlled the turnover panel drive-motor respectively by action interlocked control circuit KA and rotated and reverse, make respectively turn on the turnover panel and under turn over.Constitute descend two limit switches of time-delay electronic circuit of the spacing electronic circuit of bell jar upward stroke, bell jar and comprise upper limit position switch SQ5 and lower position switch SQ6 respectively, be separately positioned on and be positioned at the restriction bell jar on the frame and rise to the position of desired location and the position that the restriction bell jar drops to desired location; Described upper limit position switch and lower position switch are subjected to the shake-up of the lance on the transmission rig of described bell jar lifting limited device respectively, its output signal is controlled the bell jar drive-motor respectively by action interlocked control circuit KA and is rotated and reverse, and bell jar is risen and decline.
Turn on the described turnover panel and turn over time-delay electronic circuit, bell jar time-delay electronic circuit, the bell jar time-delay electronic circuit that descends that rises under time-delay electronic circuit, the turnover panel and constitute by a timing relay respectively.Wherein: turn over the time-delay electronic circuit on the turnover panel and constitute by timing relay KT4, turning over the time-delay electronic circuit on the turnover panel is made of timing relay KT3, bell jar rising time-delay electronic circuit is made of timing relay KT2, and bell jar decline time-delay electronic circuit is made of timing relay KT1.
The principle of work of automatic stoking of the present invention is: during original state, two coal turnover panels are closed (turn on the turnover panel, be the level of state), cover on down coal bunker export department with clock mask.When need during to the producer gas generator coal, start automatic stoking switch QS1, the counter-rotating of action interlocked control circuit drives turnover panel motor. open two coal turnover panels (turning under the turnover panel), coal begins to be discharged into down coal hopper, through the time of delay adjustments (unloading coal the required time), the end of unloading coal, action interlocked control circuit start turnover panel motor just changes, and two coal turnover panels draw (turn on the turnover panel, be the level of state) in, the time of delay adjustments, for example 30 seconds; Action interlocked control circuit is restarted the counter-rotating of bell jar motor, puts down bell jar, and coal evenly adds in the producer gas generator, through the time (time that coal is required) of delay adjustments, coal finishes, and action interlocked control circuit is restarted the bell jar motor just to be changeed, and rises and draws bell jar in.So circulation.
In the automatical and efficient producer gas generator of the present invention, the even coal mechanism of described cloth coal comprises at least one adjustable plate monomer 6, is movably arranged on described coal hopper inside down, is used to regulate down the coal seam of coal.Described cloth coal adjustable plate mechanism also can be made of two identical adjustable plate monomers or three adjustable plate monomers or four adjustable plate combination of monomers.
See also Fig. 8, Fig. 8 is the structural representation of a monomeric a kind of embodiment of cloth coal adjustable plate in the even coal mechanism of cloth coal of the present invention, and wherein a is the monomeric main TV structure synoptic diagram of adjustable plate, and b is the structural representation of adjusting position Lock Part.Described each adjustable plate monomer 6 structure are identical, include a plate body 61, be arranged on the rotating shaft 62 of plate body both sides, and the described side of coal hopper down is provided with axis hole (not shown) relatively, and described rotating shaft is rotating to be arranged in each self-corresponding axis hole.Also comprise an adjusting position Lock Part 63, described adjusting position Lock Part 63 comprises that one is connected location division 632 and the lock nut 633 that is provided with the fixedly connected regulating handle 631 of the monomeric rotating shaft of adjustable plate, with described regulating handle one, described location division is provided with locating slot 634, and described down coal hopper outer wall is positioned at the track that locating slot moves and is provided with a location bolt 635; Described locating slot is curved, with the rotating shaft concentric.When adjusting the monomeric obliquity of adjustable plate, described locating slot moves along described tack bolt; When adjusting put in place, described nut was screwed on the described tack bolt, the monomeric position of lock adjustment plate.
When cloth coal adjustable plate mechanism comprised identical two the adjustable plate monomers of structure, these two adjustable plate monomers can be symmetricly set on the described oral area inboard of any two opposed side edges of coal hopper down; Perhaps, two adjustable plate monomers are arranged on the described oral area inboard of any two adjacent sides of coal hopper down respectively in length and breadth.
When cloth coal adjustable plate mechanism comprises identical four the adjustable plate monomers of structure, wherein two adjustable plate monomers are symmetricly set on down the inboard of two opposed side edges of coal hopper, and two adjustable plate monomers are symmetricly set on down the inboard of other two opposed side edges of coal hopper in addition.
Be the adjustable plate monomer mutually noninterfere when overturning that guarantees to be provided with in length and breadth, the monomeric installation site of adjustable plate of position that the adjustable plate monomer of arranged transversely is installed and vertically setting is not on same sea line, and distance at interval is the monomeric height of at least one adjustable plate.
See also Fig. 9, Fig. 9 is the structural representation of a kind of preferred embodiment of the automatical and efficient producer gas generator of the present invention.In a preferred embodiment, the automatical and efficient producer gas generator of the present invention 100 tops are provided with the coal hopper parts, described coal hopper parts comprise coal hopper 91, following coal hopper 92, bell jar 93, wherein: the described outlet of coal hopper 92 down is arranged in the fire door of producer gas generator 100, and described upward coal hopper 91 is eccentrically set on down the top of coal hopper 92 by pipe connecting 94.Be provided with a pair of coal turnover panel 95,96 in the described pipe connecting; Described bell jar 93 is actively installed on down coal hopper export department by the bell jar hoisting appliance 97 that is fixed on the body of heater.The automatical and efficient producer gas generator of the present invention comprises that also one goes up coal control device, an automatic stoking control device automatically.Automatically upward the coal control device comprises coal transfer mechanism, water seal board opening and closing mechanism, upward coal is controlled way circuit automatically; The automatic stoking control device comprises that coal turnover panel movable device, bell jar hoisting appliance, coal control way circuit automatically.Automatically control way circuit control by last coal and go up coal transfer mechanism and water seal board opening and closing mechanism sequentially-operating, automatically control the turnover panel of way circuit control coal turnover panel movable device and the bell jar automatic sequential lifting of control bell jar hoisting appliance by coal, thereby make the process of coal and coal realize full-automation.The automatical and efficient producer gas generator of the present invention is being provided with cloth coal adjustable plate mechanism in the coal hopper down, described cloth coal adjustable plate mechanism comprises four adjustable plate monomers 81,82,83,84 that structure is identical, wherein two adjustable plate monomers 81,84 are separately positioned on down the inboard of the side 911,914 of coal hopper, and two adjustable plate monomers 82 83 are symmetricly set on down the inboard (figure can only see a side) of the side 912,913 of the described adjustable plate monomer of being arranged in of coal hopper 81,84 both sides in addition.Be the adjustable plate monomer mutually noninterfere when overturning that guarantees to be provided with in length and breadth, the position of the position that described adjustable plate monomer 81,84 is provided with and described two adjustable plate monomer 82,83 settings in addition is not on same sea line, and distance at interval is the monomeric height of at least one adjustable plate.Can regulate the monomeric angle of inclination of each adjustable plate cloth coal according to the practical situation in coal seam in the stove during use.On scheming, can clearly see adjustable plate monomer 81 certain angle of having overturn wherein, the angle that coal 400 tilts along this adjustable plate monomer 82 and being poured into down in the coal hopper.
That the present invention has is easy to operate, control reliable, it is artificial to reduce, reduce workman's labor intensive, reduce the advantage of polluting and improving environment.

Claims (10)

1. automatical and efficient producer gas generator comprises: producer gas generator body, last coal delivery system, coal system;
The described coal delivery system of going up comprises the fortune coal bunker;
Described coal system comprises the coal hopper parts, these coal hopper parts comprise coal hopper, following coal hopper, bell jar, wherein: the described outlet of coal hopper down is arranged in the fire door of producer gas generator, and described upward coal hopper is eccentrically set on down the top of coal hopper by pipe connecting; Be provided with a pair of coal turnover panel in the described pipe connecting; Described bell jar is actively installed on down coal hopper export department by the bell jar seat that is fixed on the body of heater; The described coal hopper oral area of going up is provided with manhole cover;
It is characterized in that, comprise that also one goes up the even coal mechanism of coal control device, an automatic stoking control device and a cloth coal automatically;
The described coal control device of automatically going up comprises that coal transfer mechanism, water seal board opening and closing mechanism and last coal control way circuit automatically, wherein:
The described coal transfer mechanism of going up comprises that coal drive-motor, the drive disk assembly, the described fortune coal bunker that are connected with last coal drive-motor output terminal are connected with drive disk assembly;
Described manhole cover opening and closing mechanism comprise manhole cover open and close drive-motor, with the linkage component that the output terminal of manhole cover keying drive-motor is connected, described manhole cover is arranged on the other end of described linkage component;
The described coal of going up is controlled way circuit automatically and is comprised: respectively with manhole cover open and close manhole cover open control circuit that drive-motor is electrically connected and manhole cover closing control circuit, manhole cover open limit circuit, manhole cover open time delay circuit, the fortune coal bunker upload control circuit that is electrically connected with last coal drive-motor respectively and transport line control circuit under the coal bunker, transport that coal bunker moves limit circuit, the action delay of unloading coal circuit and provide coal on this to control the power supply of way circuit work automatically; Described manhole cover open control circuit input terminus is electrically connected with the automatic coal button of going up; The output terminal of this manhole cover open control circuit is electrically connected with the input terminus that described manhole cover is opened limit circuit; The output terminal that described manhole cover is opened limit circuit is electrically connected with the input terminus that manhole cover is opened time delay circuit; The output terminal that described manhole cover is opened time delay circuit is electrically connected with the input terminus of described manhole cover closing control circuit;
Described automatic stoking control device comprises that coal turnover panel movable device, bell jar hoisting appliance and coal control way circuit automatically, wherein:
Described coal turnover panel movable device comprises a turnover panel drive-motor that is arranged on outside the pipe connecting, a pair of intermeshing transmitting gear that is connected with the output shaft of described turnover panel drive-motor; Described a pair of coal turnover panel is connected with the output shaft of described transmitting gear respectively; The output shaft of described transmitting gear also connects a gag lever post;
Described bell jar hoisting appliance comprise a bell jar lifting drive-motor, with the transmission rig that the output shaft of described bell jar lifting drive-motor is connected, described transmission rig is provided with lance, this transmission rig is connected with described bell jar, drives bell jar and moves up and down;
Described coal is controlled automatically to stir under power supply that way circuit comprises provides this coal to control way circuit work automatically, the coal turnover panel to do to stir on pilot circuit, the coal turnover panel and is made pilot circuit, bell jar decline pilot circuit, bell jar rising pilot circuit and action interlocked control circuit, and described action interlocked control circuit is controlled to stir under the described coal turnover panel to do to stir on pilot circuit, the coal turnover panel and made pilot circuit, bell jar decline pilot circuit, bell jar rising pilot circuit sequentially-operating;
The input terminus of described action interlocked control circuit is electrically connected with the automatic stoking input order;
Stir under the described coal turnover panel do to stir on pilot circuit, the coal turnover panel do pilot circuit, bell jar decline pilot circuit, bell jar rising pilot circuit respectively with two-way electrical connection of described action interlocked control circuit;
The even coal mechanism of described cloth coal comprises at least one adjustable plate monomer, is movably arranged on described coal hopper inside down.
2. automatical and efficient producer gas generator according to claim 1 is characterized in that, the described coal of going up is controlled in the way circuit automatically:
Described manhole cover open control circuit and manhole cover closing control circuit are made of the alternating current contactor that driving manhole cover keying drive-motor just changes, reverses;
Line control circuit is made of the alternating current contactor that the last coal drive-motor of driving just changes, reverses respectively under described fortune coal bunker upload control circuit and the fortune coal bunker;
Described manhole cover unlatching limit circuit and fortune coal bunker move limit circuit and are made of limit switch respectively; Wherein: manhole cover is opened limit circuit and is made of a limit switch that limits the manhole cover open degree; The fortune coal bunker moves limit circuit and is made of the move ahead limit switch of distance, the limit switch of a restriction fortune coal bunker backway of the limit switch that is arranged on the restriction fortune coal bunker lifting height on the fortune coal bunker moving track, a restriction fortune coal bunker;
Described manhole cover opens time delay circuit and the action delay circuit of unloading coal is made of a programmable time relay respectively.
3. automatical and efficient producer gas generator according to claim 1 is characterized in that, described coal is controlled in the way circuit automatically:
Stir under the described coal turnover panel as pilot circuit and comprise that one drives to turn over to turn under stroke limit electronic circuit, the turnover panel under electronic circuit, the turnover panel under the turnover panel and turns over the time-delay electronic circuit; Turn under the described driving turnover panel turn under electronic circuit, the turnover panel turn under stroke limit electronic circuit, the turnover panel time-delay electronic circuit be electrically connected in proper order;
Stir on the described coal turnover panel as pilot circuit and comprise that one drives to turn over to turn on stroke limit electronic circuit, the turnover panel on electronic circuit, the turnover panel on the turnover panel and turns over the time-delay electronic circuit; Turn on the described driving turnover panel turn on electronic circuit, the turnover panel turn on stroke limit electronic circuit, the turnover panel time-delay electronic circuit be electrically connected in proper order;
Described bell jar decline pilot circuit comprises a bell jar decline motor drive sub-circuits, the spacing electronic circuit of a bell jar descending stroke, bell jar decline time-delay electronic circuit; Described bell jar decline motor drive sub-circuits, the spacing electronic circuit of bell jar descending stroke, bell jar decline time-delay electronic circuit are electrically connected in proper order;
Described bell jar rising pilot circuit comprises that one drives bell jar rising electronic circuit, the spacing electronic circuit of a bell jar upward stroke, bell jar rising time-delay electronic circuit; Described driving bell jar rising electronic circuit, the spacing electronic circuit of bell jar upward stroke, bell jar rising time-delay electronic circuit are electrically connected in proper order;
The input terminus of described action interlocked control circuit turns over and turns over time-delay electronic circuit, the spacing electronic circuit of bell jar upward stroke, bell jar time-delay electronic circuit, the spacing electronic circuit of bell jar upward stroke, bell jar the descend output terminal of time-delay electronic circuit of time-delay electronic circuit, the spacing electronic circuit of bell jar descending stroke, bell jar that rises that rises under stroke limit electronic circuit, the turnover panel and be electrically connected respectively with under the described turnover panel; The output terminal of described action interlocked control circuit turns over electronic circuit respectively with on the described driving turnover panel, drive the input terminus that turns over electronic circuit under the turnover panel, drives bell jar rising electronic circuit, drives bell jar decline electronic circuit is electrically connected.
4. according to claim 1 or 3 described automatical and efficient producer gas generators, it is characterized in that described action interlocked control circuit is made of the PLC programmable controller, or is made of programmable rly..
5. automatical and efficient producer gas generator according to claim 3, it is characterized in that, turn over electronic circuit on the described driving turnover panel, drive under the turnover panel and turn over electronic circuit, drive bell jar rising electronic circuit, driving bell jar decline electronic circuit is made of an alternating current contactor respectively, wherein: turn over electronic circuit on the described driving turnover panel and drive and turn over electronic circuit under the turnover panel and be electrically connected with the turnover panel motor respectively, under the control of action interlocked control circuit, turn over electronic circuit on the described driving turnover panel and drive the turnover panel motor and just changeing to make on the turnover panel and turn over, turn over electronic circuit under the described driving turnover panel and drive the counter-rotating of turnover panel motor and make under the turnover panel and turn over; Described driving bell jar rising electronic circuit and driving bell jar decline electronic circuit are electrically connected with the bell jar motor respectively, under the control of action interlocked control circuit, described driving bell jar rising electronic circuit driving bell jar motor is just changeing rises bell jar, and described driving bell jar decline electronic circuit drives the counter-rotating of bell jar motor descends bell jar;
Turn on the described turnover panel and turn over stroke limit electronic circuit, the spacing electronic circuit of bell jar upward stroke, the bell jar time-delay electronic circuit that rises under stroke limit electronic circuit, the turnover panel and constitute by limit switch respectively; Wherein:
Constitute and to turn over two limit switches that turn over the stroke limit electronic circuit under stroke limit electronic circuit, the turnover panel on the turnover panel and comprise upper limit position switch and lower position switch, be separately positioned on the pipe connecting inwall and be positioned at the position of translating into desired location under the position of translating into desired location on the restriction turnover panel and the restriction turnover panel; Described upper limit position switch and lower position switch are touched by described turnover panel respectively, and its output signal is controlled the turnover panel drive-motor respectively by action interlocked control circuit and rotated and reverse;
Constitute rise two limit switches of time-delay electronic circuit of the spacing electronic circuit of bell jar upward stroke, bell jar and comprise upper limit position switch and lower position switch respectively, be separately positioned on and be positioned at the restriction bell jar on the frame and rise to the position of desired location and the position that the restriction bell jar drops to desired location; Described upper limit position switch and lower position switch are subjected to the shake-up of the lance on the transmission rig of described bell jar lifting limited device respectively, and its output signal is controlled the bell jar drive-motor respectively by action interlocked control circuit and rotated and reverse;
Turn on the described turnover panel and turn over time-delay electronic circuit, bell jar time-delay electronic circuit, the bell jar time-delay electronic circuit that descends that rises under time-delay electronic circuit, the turnover panel and constitute by a timing relay respectively.
6. automatical and efficient producer gas generator according to claim 1, it is characterized in that, the a pair of transmitting gear of described coal turnover panel controlling organization comprises driving toothed gear and the follower gear that meshes with driving toothed gear, and described driving toothed gear is connected with the output shaft of described drive-motor; Described a pair of coal turnover panel respectively by a plate body by the rotating pipe connecting inwall that is fixed on of coupling shaft, upper and lower staggering is oppositely arranged, and is connected with follower gear with driving toothed gear by coupling shaft respectively, is subjected to the drive mechanism synchronization action.
7. automatical and efficient producer gas generator according to claim 7, it is characterized in that, described a pair of coal turnover panel is upper and lower, and the requirement that is provided with of staggering is: when turn on the described coal turnover panel or under climb in the journey, described two coal turnover panels can not interfered mutually: when described two coal turnover panels are level attitude, the projection of described two coal turnover panels point-blank and partially overlaps.
8. automatical and efficient producer gas generator according to claim 1 is characterized in that, described bell jar hoisting appliance comprises that an electrical motor gearshift system, a bell jar play chain sling, an elastic connector and a screw mandrel; Described electrical motor gearshift system is connected with screw mandrel; Described screw mandrel, elastic connector, bell jar lifting chain sequence connect; Described bell jar plays chain sling and is connected with the bell jar top; Described lance is set on the described screw mandrel.
9. automatical and efficient producer gas generator according to claim 1, it is characterized in that, each adjustable plate monomer structure of the even coal mechanism of described cloth coal is identical, include a plate body, be arranged on the rotating shaft of plate body both sides, the described side of coal hopper down is provided with axis hole relatively, and described rotating shaft is rotating to be arranged in each self-corresponding axis hole; Also comprise an adjusting position Lock Part, described adjusting position Lock Part comprises that one is connected location division and the lock nut that is provided with the fixedly connected regulating handle of rotating shaft, with described regulating handle one, described location division is provided with locating slot, and described down coal hopper outer wall is positioned at the track that locating slot moves and is provided with a location bolt; When adjusting the monomeric obliquity of adjustable plate, described locating slot moves along described tack bolt; When adjusting put in place, described nut was screwed on the described tack bolt, the monomeric position of lock adjustment plate.
10. automatical and efficient producer gas generator according to claim 1, it is characterized in that, comprise that also coal bunker lacks the coal warning device on one, being located at outside the coal hopper. coal hopper lacks the scarce coal output circuit of last coal bunker that the coal warning device comprises that a coal seam height notice board, is connected with limit switch by the limit switch and of coal seam height notice board control on this, and the last coal hopper that described upward coal hopper lacks the output of coal output circuit lacks the coal output signal and is electrically connected with warning howler and the automatic coal button of going up respectively; Described coal seam height notice board is made of a lever mechanism, comprise an inner panel section, an outside plate section and the fulcrum that inner panel section and outside plate section are connected as a single entity: the inner panel section is located in the coal hopper, the outside plate section is located at outside the coal hopper, and fulcrum is fixed on the coal storage headwall; Described outside plate section overweights the inner panel section, and when the coal of last coal hopper dropped to height notice board below, coal seam, the outside plate section was sagging, touches the limit switch action.
CN 201110132032 2011-05-20 2011-05-20 Automatic and efficient coal gas producer Expired - Fee Related CN102242004B (en)

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CN2075200U (en) * 1990-06-11 1991-04-17 上海市建国煤气设备厂 Gas genderating device
CN2387110Y (en) * 1999-04-15 2000-07-12 汤成忠 Temp automatic controller of gas producer and heating furnace
JP2007062461A (en) * 2005-08-30 2007-03-15 Daicel Chem Ind Ltd Gas producer
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