CN102241151A - Screw press - Google Patents
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- CN102241151A CN102241151A CN2011101071335A CN201110107133A CN102241151A CN 102241151 A CN102241151 A CN 102241151A CN 2011101071335 A CN2011101071335 A CN 2011101071335A CN 201110107133 A CN201110107133 A CN 201110107133A CN 102241151 A CN102241151 A CN 102241151A
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- 238000005265 energy consumption Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
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Abstract
本发明提供一种螺旋压力机,包括上横梁、下横梁、螺母、制动器、螺杆、滑块、传动机构、电机和垂直连接于上横梁与下横梁之间的立柱,其中螺母固定在上横梁上并与螺杆螺纹连接,螺杆的底部设有滑块,电机通过传动机构连接螺杆,其特征在于:在上横梁上增设支撑机构,传动机构包括小带轮、大带轮、皮带、花键连接的内套和外套,其中内套的外壁、外套的内壁上都均布有形状和数量完全相同的外凸直齿,内套经过键套装在螺杆的上端,电机安装在上横梁上,电机的输出端与小带轮固定连接,大带轮经过键连接外套,外套的下端经轴承安装在支撑机构上。由于内套和外套经过外凸直齿实现了两者的线接触,摩擦力小,使用寿命长,工作性能优良。
The invention provides a screw press, which includes an upper beam, a lower beam, a nut, a brake, a screw, a slider, a transmission mechanism, a motor and a column vertically connected between the upper beam and the lower beam, wherein the nut is fixed on the upper beam And threaded with the screw, the bottom of the screw is provided with a slider, and the motor is connected to the screw through a transmission mechanism. It is characterized in that: a supporting mechanism is added on the upper beam, and the transmission mechanism includes a small pulley, a large pulley, a belt, and a spline connection. The inner sleeve and the outer sleeve, the outer wall of the inner sleeve and the inner wall of the outer sleeve are evenly distributed with outwardly convex straight teeth of the same shape and number, the inner sleeve is set on the upper end of the screw rod through the key, the motor is installed on the upper beam, and the output of the motor The end is fixedly connected with the small pulley, the large pulley is connected to the outer cover through a key, and the lower end of the outer cover is installed on the supporting mechanism through a bearing. Since the line contact between the inner sleeve and the outer sleeve is realized through the convex straight teeth, the friction force is small, the service life is long, and the working performance is excellent.
Description
技术领域 technical field
本发明提供一种螺旋压力机,属于机械工业设备技术领域。The invention provides a screw press, which belongs to the technical field of mechanical industrial equipment.
背景技术 Background technique
现有的螺旋压力机多是摩擦压力机,存在的主要问题是依靠人力或气动移动横轴控制摩擦盘传递动力,摩擦损失大,能耗大,打击力控制不准确,制件合格率低,劳动强度高,维修量大。摩擦压力机改造为电机驱动的螺旋压力机,具有节能、数控、产品质量高的优势。专利号为200620081609.7的数控滑块装置,其中说明了滑块的运动可以由电机通过花键传动实施滑块数控,但现有的花键因接触面积大,摩擦力大,造成设备能耗大,设备可靠性差。Most of the existing screw presses are friction presses. The main problem is that relying on manpower or pneumatically moving the horizontal axis to control the friction plate to transmit power, the friction loss is large, the energy consumption is large, the striking force is not controlled accurately, and the qualified rate of the parts is low. High labor intensity and large amount of maintenance. The friction press is transformed into a motor-driven screw press, which has the advantages of energy saving, numerical control, and high product quality. The patent No. is 200620081609.7 for the CNC slider device, which shows that the movement of the slider can be controlled by the motor through the spline transmission, but the existing spline has a large contact area and a large friction force, resulting in high energy consumption of the equipment. Equipment reliability is poor.
发明内容 Contents of the invention
本发明的目的是提供一种能克服上述缺陷、摩擦小、能耗小、设备寿命长的螺旋压力机。其技术方案为:The object of the present invention is to provide a screw press which can overcome the above-mentioned defects, has low friction, low energy consumption and long equipment life. Its technical solution is:
一种螺旋压力机,包括上横梁、下横梁、螺母、制动器、螺杆、滑块、传动机构、电机和垂直连接于上横梁与下横梁之间的立柱,其中螺母固定在上横梁上并与螺杆螺纹连接,螺杆的底部设有滑块,电机通过传动机构连接螺杆,其特征在于:在上横梁上增设支撑机构,传动机构包括小带轮、大带轮、皮带、花键连接的内套和外套,其中内套的外壁、外套的内壁上都均布有形状和数量完全相同的外凸直齿,内套经过键套装在螺杆的上端,电机安装在上横梁上,电机的输出端与小带轮固定连接,大带轮经过键连接外套,外套的下端经轴承安装在支撑机构上。A screw press, comprising an upper beam, a lower beam, a nut, a brake, a screw, a slider, a transmission mechanism, a motor and a column vertically connected between the upper beam and the lower beam, wherein the nut is fixed on the upper beam and connected with the screw Threaded connection, the bottom of the screw rod is provided with a slider, and the motor is connected to the screw rod through a transmission mechanism. The outer wall of the inner sleeve and the inner wall of the outer sleeve are evenly distributed with convex straight teeth of the same shape and number. The inner sleeve is set on the upper end of the screw rod through a key, and the motor is installed on the upper beam. The output end of the motor is connected to the small The pulley is fixedly connected, the large pulley is connected to the outer cover through a key, and the lower end of the outer cover is installed on the supporting mechanism through a bearing.
所述的螺旋压力机,制动器经支架安装在上横梁上,制动器的抱紧块环绕在大带轮上。In the screw press described above, the brake is installed on the upper beam through a bracket, and the holding block of the brake is wrapped around the large pulley.
所述的螺旋压力机,内套及螺杆的顶端设有压板,压板与螺杆固定连接。In the screw press, a pressure plate is provided on the inner sleeve and the top of the screw rod, and the pressure plate is fixedly connected with the screw rod.
所述的螺旋压力机,支撑机构包括连接板、底座和盖板,其中连接板间隙套装在螺杆上、并经紧固螺母固定安装在上横梁上,底座间隙套装在螺杆上、并固定安装在连接板上,底座与螺杆同轴心,外套的下端经轴承安装在底座上,底座的顶端固定有盖板,轴承封装在盖板、底座与外套构成的腔体内。In the screw press, the support mechanism includes a connecting plate, a base and a cover plate, wherein the connecting plate is fitted on the screw and fixedly mounted on the upper beam through fastening nuts, and the base is fitted on the screw and fixedly mounted on the On the connecting plate, the base and the screw are coaxial, the lower end of the jacket is installed on the base through bearings, the top of the base is fixed with a cover plate, and the bearing is packaged in the cavity formed by the cover plate, the base and the jacket.
所述的螺旋压力机,外凸直齿的齿廓是渐开线,或是圆弧线,内套和外套上的外凸直齿相互啮合成线接触滑动配合;电机采用开关磁阻电机。In the screw press, the tooth profile of the convex straight teeth is an involute or an arc line, and the convex straight teeth on the inner sleeve and the outer sleeve mesh with each other to form a linear contact sliding fit; the motor adopts a switched reluctance motor.
其工作原理为:电机的输出轴经过小带轮、大带轮带动支撑在支撑机构上的外套转动,外套和内套花键连接,内套与螺杆经过键连接,这样通过螺杆与螺母的螺旋副传动,使得螺杆及内套做螺旋运动,进而带动滑块做上下直线运动。Its working principle is: the output shaft of the motor drives the outer casing supported on the supporting mechanism to rotate through the small pulley and the large pulley. The auxiliary transmission makes the screw and the inner sleeve do spiral motion, and then drives the slider to do linear motion up and down.
本发明与现有技术相比,其优点是:Compared with the prior art, the present invention has the advantages of:
1、由于传动机构采用花键连接的内套和外套,且内套的外壁、外套的内壁上都均布有形状和数量完全相同的外凸直齿,所以内套和外套是经过外凸直齿实现了两者的线接触,摩擦力小,减少了摩擦损耗,延长了设备使用寿命。1. Since the transmission mechanism adopts the inner sleeve and the outer sleeve connected by splines, and the outer wall of the inner sleeve and the inner wall of the outer sleeve are evenly distributed with outwardly convex straight teeth of the same shape and number, so the inner sleeve and the outer sleeve are straightened through the outer convex. The teeth realize the line contact between the two, the friction force is small, the friction loss is reduced, and the service life of the equipment is prolonged.
2、电机经皮带传动结构带动外套转动,转矩加大,转速降低,可以有效调节滑块的运行速度。2. The motor drives the casing to rotate through the belt transmission structure, the torque increases and the speed decreases, which can effectively adjust the running speed of the slider.
附图说明 Description of drawings
图1是本发明实施例的结构示意图。Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
图2是图1所示实施例中内套、外套和螺杆的A-A剖面图。Fig. 2 is an A-A sectional view of the inner sleeve, the outer sleeve and the screw rod in the embodiment shown in Fig. 1 .
图中:1、上横梁2、下横梁3、螺母4、制动器5、螺杆6、滑块7、电机8、立柱9、小带轮10、大带轮11、皮带12、内套13、外套14、外凸直齿15、键16、轴承17、支架18、压板19、连接板20、底座21、盖板22、紧固螺母Among the figure: 1,
具体实施方式 Detailed ways
在图1-2所示的实施例中:立柱8垂直连接于上横梁1与下横梁2之间,螺母3固定在上横梁1上并与螺杆5螺纹连接,螺杆5的底部设有滑块6;传动机构包括小带轮9、大带轮10、皮带、花键连接的内套12和外套13,其中内套12的外壁、外套13的内壁上都均布有形状和数量完全相同的外凸直齿14,外凸直齿14的齿廓是渐开线,内套12和外套13上的外凸直齿14相互啮合成线接触滑动配合;内套12经过键15套装在螺杆5的上端,内套12及螺杆5的顶端设有压板18,压板18与螺杆5固定连接,电机7采用开关磁阻电机,安装在上横梁1上,电机7的输出端与小带轮9固定连接,大带轮10经过键15连接外套13,外套13的下端经轴承16安装在支撑机构上;支撑机构包括连接板19、底座20和盖板21,其中连接板19间隙套装在螺杆5上、并经紧固螺母22固定安装在上横梁1上,底座20间隙套装在螺杆5上、并固定安装在连接板19上,底座20与螺杆5同轴心,外套13的下端经轴承16安装在底座20上,底座20的顶端固定有盖板21,轴承16封装在盖板21、底座20与外套13构成的腔体内;制动器4经支架17安装在上横梁1上,制动器4的抱紧块环绕在大带轮10上。制动时,抱紧块抱紧大带轮10。In the embodiment shown in Figure 1-2: the
Claims (6)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011101071335A CN102241151A (en) | 2011-04-27 | 2011-04-27 | Screw press |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2011101071335A CN102241151A (en) | 2011-04-27 | 2011-04-27 | Screw press |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102990958A (en) * | 2012-11-12 | 2013-03-27 | 浙江丰诚精锻科技有限公司 | Digital-control electric screw press |
| CN103419402A (en) * | 2013-08-13 | 2013-12-04 | 山东理工大学 | Method for controlling running of direct drive motor of screw servo press and device for implementing method |
| CN103434181A (en) * | 2013-08-13 | 2013-12-11 | 山东理工大学 | Control method for motor speed of spiral toggle rod type servo press and implementation device |
| CN103895244A (en) * | 2014-03-03 | 2014-07-02 | 淄博奥瑞科机电科技有限公司 | Spline transmission screw press |
| CN107091596A (en) * | 2017-06-22 | 2017-08-25 | 中国人民解放军防化学院 | A kind of body pressure packaging system |
| CN107101538A (en) * | 2017-06-22 | 2017-08-29 | 中国人民解放军防化学院 | A kind of body encapsulated suitable for pressure |
| CN112404330A (en) * | 2020-10-30 | 2021-02-26 | 江苏新泰隆管件有限公司 | Switched reluctance motor type screw press |
| CN115069962A (en) * | 2022-07-28 | 2022-09-20 | 青岛平安锻压机械制造有限公司 | Rectangular spline driving type screw press |
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| US3389653A (en) * | 1965-10-16 | 1968-06-25 | Berrenberg Fa Franz | Spindle press |
| SU673466A1 (en) * | 1974-10-18 | 1979-07-15 | Московское Ордена Ленина И Ордена Трудового Красного Знамени Высшее Техническое Училище Им.Н.Э.Баумана | Acrew press |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102990958A (en) * | 2012-11-12 | 2013-03-27 | 浙江丰诚精锻科技有限公司 | Digital-control electric screw press |
| CN103419402A (en) * | 2013-08-13 | 2013-12-04 | 山东理工大学 | Method for controlling running of direct drive motor of screw servo press and device for implementing method |
| CN103434181A (en) * | 2013-08-13 | 2013-12-11 | 山东理工大学 | Control method for motor speed of spiral toggle rod type servo press and implementation device |
| CN103419402B (en) * | 2013-08-13 | 2015-03-18 | 山东理工大学 | Method for controlling running of direct drive motor of screw servo press and device for implementing method |
| CN103434181B (en) * | 2013-08-13 | 2015-04-08 | 山东理工大学 | Control method for motor speed of spiral toggle rod type servo press and implementation device |
| CN103895244A (en) * | 2014-03-03 | 2014-07-02 | 淄博奥瑞科机电科技有限公司 | Spline transmission screw press |
| CN103895244B (en) * | 2014-03-03 | 2016-02-17 | 淄博奥瑞科机电科技有限公司 | Spline-transmission screw press |
| CN107091596A (en) * | 2017-06-22 | 2017-08-25 | 中国人民解放军防化学院 | A kind of body pressure packaging system |
| CN107101538A (en) * | 2017-06-22 | 2017-08-29 | 中国人民解放军防化学院 | A kind of body encapsulated suitable for pressure |
| CN112404330A (en) * | 2020-10-30 | 2021-02-26 | 江苏新泰隆管件有限公司 | Switched reluctance motor type screw press |
| CN115069962A (en) * | 2022-07-28 | 2022-09-20 | 青岛平安锻压机械制造有限公司 | Rectangular spline driving type screw press |
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Application publication date: 20111116 |
