CN102240560B - Composite catalyst used for catalytic combustion of organic waste gas as well as preparation method and application thereof - Google Patents

Composite catalyst used for catalytic combustion of organic waste gas as well as preparation method and application thereof Download PDF

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CN102240560B
CN102240560B CN 201110109279 CN201110109279A CN102240560B CN 102240560 B CN102240560 B CN 102240560B CN 201110109279 CN201110109279 CN 201110109279 CN 201110109279 A CN201110109279 A CN 201110109279A CN 102240560 B CN102240560 B CN 102240560B
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honeycomb ceramic
cordierite honeycomb
catalyst
transition zone
solution
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CN102240560A (en
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朱吉钦
宋春雨
郭金刚
王志杰
刘新斌
郭翔
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Beijing University of Chemical Technology
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Beijing University of Chemical Technology
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Abstract

The invention discloses a composite catalyst used for catalytic combustion of organic waste gas as well as a preparation method and an application thereof, belonging to the technical field of catalysts. The composite catalyst is a Pt-Pd/Cu-Mn-Zn-Fe/transition layer/cordierite catalyst, macroporous high-sticky composite pseudo boehmite is taken as a second carrier, namely transition rubber, any two of La, Y, Ce and Zr are selected as assistants, non-precious metals such as Cu, Mn, Zn and Fe and precious metals Pd and Pt are taken as active components, wherein the second carrier and the assistants form the transition layer. The preparation method comprises the following steps of: carrying out acid treatment on the cordierite honeycomb ceramic surface and loading the transition layer, then loading the non-precious metal elements Cu, Mn, Zn and Fe by adopting an immersion method, and then sequentially loading the precious metals Pd and Pt by adopting a precipitation-thermal adsorption coupling method. By adopting the invention, sulphur poisoning of the catalyst can be prevented, the life of the catalyst can be prolonged, and the production cost of the catalyst can be reduced.

Description

A kind of composite catalyst for organic waste gas catalytic combustion, preparation method and application
Technical field
The present invention relates to a kind of compound organic waste gas catalytic combustion catalyst, relate in particular to that a kind of activity is high, sulfur poisoning-resistant, cost is low, the life-span the is long iolite honeycomb ceramic catalyst that is used for organic waste gas catalytic combustion, belong to catalyst technical field.
Background technology
Organic exhaust gas (VOCs) has generation in all types of industries production process, how to utilize few resource of trying one's best effectively to process waste gas and the generation that reduces pollutant becomes focus deeply concerned.Catalytic combustion technology has reduced the discharging of pollutant, has that initiation temperature is low, energy consumption is low and the advantage such as flameholding, so catalyst for catalytic combustion is in the common concern that is subject to people aspect the recycling of VOCs treatment, the energy and the generating.
The preparation process of existing organic waste gas catalytic combustion catalyst generally adopts aluminium oxide as tie coat, and the fastness that exists coating to be combined with cordierite carrier is poor, specific area is low, be difficult for the shortcomings such as adsorption activity component.General hot absorption method or the infusion process of adopting of the load of active component, low because adsorbing insufficient noble metal utilization rate that makes, the dipping rule easily makes active component at the catalyst surface skewness, thereby causes catalytic activity to descend.Only the catalyst cost take noble metal as active component is higher, and anti-poisoning capability is relatively poor.Only the catalyst initiation temperature take base metal as active component is high, and the life-span is short.
Summary of the invention
The purpose of this invention is to provide a kind of high activity, efficient catalytic combustion catalyst, preparation method and the application of Heat stability is good.The present invention glues compound boehmite as transition material take macropore and height, Ce, Zr, La, Y are cocatalytic element, and Cu, Mn, Zn, Fe base metal and Pt-Pd double base noble metal are that active component is made high activity, sulfur poisoning-resistant, noble metal catalyst cheaply.
Cordierite honeycomb ceramic noble metal catalyst for organic waste gas catalytic combustion of the present invention is Pt-Pd/Cu-Mn-Zn-Fe/ transition zone/cordierite catalyst, using cordierite honeycomb ceramic is the first carrier, macropore and high sticking compound boehmite are Second support (transition glue), optional two kinds is auxiliary agent among La, Y, Ce, the Zr, base metal Cu, Mn, Zn, Fe and precious metals pd, Pt are active component, wherein, Second support and auxiliary agent form transition zone; The mass ratio of Cu, Mn, Zn, Fe is 3: 1: 1: 1; Second support content is that 5-15wt%, the auxiliary agent content of cordierite is the 0.5-2.5% of Second support quality, the total content of base metal active component Cu, Mn, Zn, Fe is 2~5wt% of cordierite carrier, and the total content of Pd and Pt is 0.05%~0.5% of cordierite carrier quality.
The concrete preparation method of catalyst of the present invention comprises the steps:
(1) the cordierite honeycomb ceramic surface acid is processed;
With cordierite honeycomb ceramic, put into salpeter solution, carry out acid etching preliminary treatment 1~4h, remove surface impurity, after the washing in air dry oven 100~120 ℃, dry 2~6h.
(2) the transition zone load of carrier cordierite honeycomb ceramic;
(a) macropore and high sticking boehmite are mixed to get mixture A, choose the nitrate of cocatalytic element La, Y, Ce, Zr wantonly two kinds and be mixed to get mixture B, A, B are mixed with deionized water, be made into tie coat, allocating pH with nitric acid after fully stirring is 1~3, and the tie coat liquid after the hydrolysis continues to stir 2~4h;
(b) (1) gained carrier is immersed in the tie coat liquid, flood saturated rear taking-up, with compressed air solution unnecessary in the duct is blown away, then be put in the baking oven 100~120 ℃, dry 2~4h;
(c) repeating step (b) ceramic monolith of can repeatedly being filmed is until load capacity reaches 5~15wt%;
(d) catalyst carrier after will flooding is in 400~550 ℃ of roasting 2~6h;
(3) the cordierite honeycomb ceramic infusion process load base metal element of filming:
Mass ratio according to Cu, Mn, Zn, Fe is 3: 1: 1: 1, and with the nitrate dissolving of four kinds of base metal elements, the PH of regulator solution is 2~3, with (2) gained carrier impregnation in this solution, flood saturated rear taking-up, 100~120 ℃ of oven dry 2~6h, 400~550 ℃ of roasting 2~6h;
(4) the adsorbing coupled method carried noble metal of the cordierite honeycomb ceramic precipitation-Re Pd that films:
Nitrate solution (the H of preparation Pd 2PdCl 66H 2O), use 1molL -1Ammonia spirit dropwise add in the above-mentioned mixed solution, behind ageing 2~4h, (3) gained is loaded with non-noble metal carrier impregnation in this solution, ebuillition of heated 2~4h, with hydrazine hydrate reductase 12 h, dry 2~6h, 400~550 ℃ of roasting 2~6h for 100~120 ℃ after the cooling;
(5) the adsorbing coupled method carried noble metal of the cordierite honeycomb ceramic precipitation-Re Pt that films:
Nitrate solution (the H of preparation Pt 2PtCl 66H 2O), use 1molL -1Ammonia spirit dropwise add in the above-mentioned mixed solution, behind ageing 2~4h, with (4) gained support type carrier impregnation in this solution, ebuillition of heated 2~4h, use hydrazine hydrate reductase 12 h after the cooling, 100~120 ℃ of oven dry 2~6h, 400~550 ℃ of roasting 2~6h obtain Pt-Pd/Cu-Mn-Zn-Fe/ transition zone/cordierite catalyst.
Above-mentioned cordierite honeycomb ceramic 200 or 400cell/in 2, preferred 200cell/in 2
Above-mentioned steps 1) mass concentration of salpeter solution preferred 1%.The concentration of step 2 nitric acid is 1molL -1
Above-mentioned integral catalyzer Pt-Pd/Cu-Mn-Zn-Fe/ transition zone/cordierite catalyst is used for the catalyst combustion reaction of volatile organic matter: adopt fixed bed reactors, with air and volatile organic matter reaction, atmospheric operation, operating temperature are 100~380 ℃, and the operation air speed is 20000h -1~40000h -1The preferred 4-6g/L of the concentration of volatile organic matter.
The present invention has following advantage:
1. active component adopts Pd-Pt double base noble metal and Cu, Mn, Zn, many kinds of base metal elements of Fe, the noble metal active component can reduce the initiation temperature of organic exhaust gas, multiple base metal element both can prevent the sulfur poisoning of catalyst, again can the extending catalyst life-span, reduce the Catalyst Production cost;
2. tie coat adopts macropore and high sticking compound boehmite, has both made coating be easy to load, improves its fastness, can improve coated surface area again, guarantees the abundant absorption to active component;
3. the adsorbing coupled method of precipitation-Re is taked in the load of catalyst activity component, that the active component precipitation is adsorbed on the tie coat, form multi-level catalyst, can guarantee that so the abundant absorption of noble metal active component can guarantee that again it is in the even distribution of catalyst surface.
Description of drawings
The surface sweeping Electronic Speculum of Fig. 1 embodiment 1Pt-Pd/Cu-Mn-Zn-Fe/ transition zone/cordierite catalyst
The surface sweeping Electronic Speculum of Fig. 2 embodiment 2Pt-Pd/Cu-Mn-Zn-Fe/ transition zone/cordierite catalyst
The reactivity figure of 2 pairs of toluene of Fig. 3 embodiment 1 and embodiment and nonane
The specific embodiment
Embodiment 1
With cordierite honeycomb ceramic (200cell/in 2), put into 1% dilute nitric acid solution, carry out acid etching preliminary treatment 1h, after the washing in air dry oven 120 ℃, dry 2h.Macropore and high sticking boehmite are mixed (gross mass 30 grams) with mass ratio at 1: 3, add the mixture (mol ratio is 3: 1) of 3g cerous nitrate and zirconium nitrate, be dissolved in the 90ml deionized water, use 1molL after fully stirring -1Rare nitric acid allotment pH is 2, and the tie coat liquid after the hydrolysis continues to stir 2h.Pretreated cordierite carrier is immersed in the tie coat, flood saturated rear taking-up, with compressed air solution unnecessary in the duct is blown away, then be put in 120 ℃ of dry 2h in the baking oven, 400 ℃ of roasting 4h obtain the cordierite complex carrier.Pressed Cu, Mn, Zn, Fe mass ratio 3: 1: 1: 1, with the nitrate dissolving of four kinds of base metal elements, the pH of regulator solution is 2, and complex carrier is immersed in this solution, floods saturated rear taking-up, 120 ℃ of oven dry 2h, 450 ℃ of roasting 4h.Pd nitrate solution (the H of preparation 0.002g/ml 2PdCl 66H 2O), use 1molL -1Ammonia spirit dropwise add in the above-mentioned mixed solution, after ageing a period of time, in carrier impregnation solution, ebuillition of heated 2h, after the cooling with hydrazine hydrate reductase 12 h, 120 ℃ of oven dry 2h, 450 ℃ of roasting 6h are with the step supporting Pt identical with Pd.Make transition glue content and be 12%, Ce, Zr content be for being the 1.5wt% of Second support, Cu, Mn, Zn, four kinds of base metal elements of Fe total content are the 5wt% of cordierite carrier, and Pd, Pt total content are Pt-Pd/Cu-Mn-Zn-Fe/ transition zone/cordierite catalyst of the 0.07wt% of cordierite carrier quality.Get this catalyst and place reaction tube, getting toluene is volatile organic matter and air reaction, and air speed is 20000h -1, toluene concentration is 6mg/L, utilizes temperature programming equipment control temperature to rise to 250 ℃ from 150 speed with 2 ℃/min, each stage conversion temperature of toluene is T 10=150 ℃, T 50=190 ℃, T 99=240 ℃, specifically see Fig. 3.
Embodiment 2
With cordierite honeycomb ceramic (200cell/in 2), put into 1% dilute nitric acid solution, carry out acid etching preliminary treatment 1h, after the washing in air dry oven 120 ℃, dry 2h.Macropore and high sticking boehmite are mixed (gross mass 30 grams) with mass ratio at 1: 1, add the mixture (mol ratio is 3: 1) of 3g lanthanum nitrate and yttrium nitrate, be dissolved in the 90ml deionized water, use 1molL after fully stirring -1Rare nitric acid allotment pH is 2, and the gel after the hydrolysis continues to stir 2h.The cordierite carrier processed is immersed in the tie coat, flood saturated rear taking-up, with compressed air solution unnecessary in the duct is blown away, then be put in the baking oven 120 ℃, dry 2h, 400 ℃ of roasting 4h obtain the cordierite complex carrier.The nitrate of Cu, Mn, Zn, four kinds of base metal elements of Fe was pressed 3: 1: 1: 1 mass ratio dissolving, the PH of regulator solution is 2, and complex carrier is immersed in this solution, flood saturated rear taking-up, 120 ℃ of oven dry 2h, 450 ℃ of roasting 4h, and repeated impregnations and baking step.Pd nitrate solution (the H of preparation 0.002g/ml 2PdCl 66H 2O), use 1molL -1Ammonia spirit dropwise add in the above-mentioned mixed solution, after ageing a period of time, in carrier impregnation solution, ebuillition of heated 2h, after the cooling with hydrazine hydrate reductase 12 h, 120 ℃ of oven dry 2h, 450 ℃ of roasting 6h are with the step supporting Pt identical with Pd.Make transition glue content and be 10%, La, Y content be the 1.5wt% of transition glue, Cu, Mn, Zn, four kinds of base metal elements of Fe total content are the 5wt% of cordierite carrier, and Pd, Pt total content are Pt-Pd/Cu-Mn-Zn-Fe/ transition zone/cordierite catalyst of the 0.07wt% of cordierite carrier quality.Get this catalyst and place reaction tube, getting nonane is volatile organic matter and air reaction, and air speed is 20000h -1, nonane concentration is 5mg/L, utilizes temperature programming equipment control temperature to rise to 250 ℃ from 150 speed with 2 ℃/min, each stage conversion temperature of nonane is T 10=160 ℃, T 50=230 ℃, T 90=310 ℃, specifically see Fig. 3.

Claims (6)

1.Pt-Pd/Cu-Mn-Zn-Fe/ the preparation method of transition zone/iolite honeycomb ceramic catalyst, described Pt-Pd/Cu-Mn-Zn-Fe/ transition zone/iolite honeycomb ceramic catalyst, using cordierite honeycomb ceramic is the first carrier, macropore and high sticking compound boehmite are that Second support is transition glue, optional two kinds is auxiliary agent among La, Y, Ce, the Zr, base metal Cu, Mn, Zn, Fe and precious metals pd, Pt are active component, and wherein, Second support and auxiliary agent form transition zone;
It is characterized in that, may further comprise the steps:
(1) the cordierite honeycomb ceramic surface acid is processed
With cordierite honeycomb ceramic, put into salpeter solution, carry out acid etching preliminary treatment 1~4h, remove surface impurity, after the washing in air dry oven 100~120 ℃, dry 2~6h;
(2) the transition zone load of cordierite honeycomb ceramic
(a) macropore and high sticking boehmite are mixed to get mixture A, choose the nitrate of auxiliary agent La, Y, Ce, Zr wantonly two kinds and be mixed to get mixture B, A, B are mixed with deionized water, be made into transition zone liquid, allocating pH with nitric acid after fully stirring is 1~3, and the transition zone liquid after the hydrolysis continues to stir 2~4h;
(b) (1) gained cordierite honeycomb ceramic is immersed in the transition zone liquid, flood saturated rear taking-up, with compressed air solution unnecessary in the duct is blown away, then be put in the baking oven 100~120 ℃, dry 2~4h;
(c) repeating step (b) cordierite honeycomb ceramic of can repeatedly being filmed is until load capacity reaches 5~15wt%;
(d) cordierite honeycomb ceramic after will flooding is in 400~550 ℃ of roasting 2~6h;
(3) the cordierite honeycomb ceramic infusion process load base metal element of filming
Mass ratio according to Cu, Mn, Zn, Fe is 3:1:1:1, with four kinds of non-noble metal nitrate dissolvings, the pH of regulator solution is 2~3, (2) gained cordierite honeycomb ceramic is immersed in this solution, flood saturated rear taking-up, 100~120 ℃ of oven dry 2~6h, 400~550 ℃ of roasting 2~6h;
(4) the adsorbing coupled method carried noble metal of the cordierite honeycomb ceramic precipitation-Re Pd that films
The nitrate solution of preparation Pd is used 1molL -1Ammonia spirit dropwise add in the nitrate solution of above-mentioned Pd, behind ageing 2~4h, (3) gained is loaded with non-noble metal cordierite honeycomb ceramic to be immersed in this solution, ebuillition of heated 2~4h, use hydrazine hydrate reductase 12 h after the cooling, 100~120 ℃ of oven dry 2~6h, 400~550 ℃ of roasting 2~6h;
(5) the adsorbing coupled method carried noble metal of the cordierite honeycomb ceramic precipitation-Re Pt that films
The nitrate solution of preparation Pt is used 1molL -1Ammonia spirit dropwise add in the nitrate solution of above-mentioned Pt, behind ageing 2~4h, (4) gained support type cordierite honeycomb ceramic is immersed in this solution, ebuillition of heated 2~4h, use hydrazine hydrate reductase 12 h after the cooling, 100~120 ℃ of oven dry 2~6h, 400~550 ℃ of roasting 2~6h obtain Pt-Pd/Cu-Mn-Zn-Fe/ transition zone/iolite honeycomb ceramic catalyst.
2. according to the method for claim 1, it is characterized in that, the cordierite honeycomb ceramic hole count is 200 or 400cell/in 2
3. according to the method for claim 1, it is characterized in that, the mass concentration 1% of step (1) salpeter solution, the concentration of step (2) nitric acid is 1molL -1
4. according to the method for claim 1, it is characterized in that, the mass ratio of Cu, Mn, Zn, Fe is 3:1:1:1; Second support content is that 5-15wt%, the auxiliary agent content of cordierite honeycomb ceramic is the 0.5-2.5% of Second support quality, the total content of base metal active component Cu, Mn, Zn, Fe is 2~5wt% of cordierite honeycomb ceramic, and the total content of Pd and Pt is 0.05%~0.5% of cordierite honeycomb ceramic quality.
5. according to the prepared Pt-Pd/Cu-Mn-Zn-Fe/ transition zone/iolite honeycomb ceramic catalyst of the method for claim 1.
6. be applied to the catalyst combustion reaction of volatile organic matter according to the prepared Pt-Pd/Cu-Mn-Zn-Fe/ transition zone/iolite honeycomb ceramic catalyst of the method for claim 1, it is characterized in that, adopt fixed bed reactors, with air and volatile organic matter reaction, atmospheric operation, operating temperature is 100~380 ℃, and the operation air speed is 20000h -1~40000h -1, the concentration 4-6g/L of volatile organic matter, described volatile organic matter are toluene or nonane.
CN 201110109279 2011-04-28 2011-04-28 Composite catalyst used for catalytic combustion of organic waste gas as well as preparation method and application thereof Expired - Fee Related CN102240560B (en)

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