CN102237438A - Manual implementation method for manufacturing technology of thin film solar cell - Google Patents

Manual implementation method for manufacturing technology of thin film solar cell Download PDF

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Publication number
CN102237438A
CN102237438A CN201010175615XA CN201010175615A CN102237438A CN 102237438 A CN102237438 A CN 102237438A CN 201010175615X A CN201010175615X A CN 201010175615XA CN 201010175615 A CN201010175615 A CN 201010175615A CN 102237438 A CN102237438 A CN 102237438A
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manufacturing process
execution
film solar
board
goods
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CN201010175615XA
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Chinese (zh)
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张一熙
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Asia Solar Technology Ltd
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Asia Solar Technology Ltd
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Priority to CN201010175615XA priority Critical patent/CN102237438A/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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Abstract

The invention discloses a manual implementation method for a manufacturing technology of a thin film solar cell. The method comprises the steps of the selection of a machine station, the product transfer in batch, the loading of the products, the selection of manufacturing technological parameters, the load-out of the products and the like by technologists so as to obtain preferable manufacturing technical elasticity.

Description

The manual manner of execution that is used for the thin-film solar cells manufacturing process
Technical field
The present invention relates to a kind of flow and method, relate in particular to a kind of flow and method that is used for the thin-film solar cells manufacturing process, can manual type decision and carry out each step in the manufacturing process to obtain preferable manufacturing process elasticity and efficient.
Background technology
Thin-film solar cells as its name suggests, is to form to produce photoelectric film on plastic cement, glass or metal substrate, and its thickness only needs number μ m, therefore can significantly reduce the consumption of raw material under same light-receiving area than silicon wafer solar cells.Thin-film solar cells is not to be new concept nature invention, in fact, the application facet of man-made space satellite equipment generally adopted the high conversion efficiency thin-film solar cell panel (as substrate, conversion usefulness is more than 30% with monocrystalline silicon) of GaAs (GaAs) manufacturing to generate electricity already outside in the past.Thin-film solar cells can be made on cheap glass, plastic cement or stainless steel substrate in a large number, to produce large-area solar cell, and its manufacturing process can directly import quite ripe now panel of LCD (TFT-LCD) production technology, and this is one of its advantage.With the specification of TFT-LCD five generations factory's panel at present, the size of its face glass can reach 1.1m * 1.4m, if with the substrate of general face glass as thin-film solar cells, its large-sized area certainly will cause the inconvenience in the carrying.So the transmission of carrying out glass substrate of the many automation transmission systems of exempting from manpower with high efficiency of industry is transported traditionally.This practice not only can be saved time of manpower operation and cost with outside enhancing productivity effectively, more can reduce the incidence of artificial careless mistake in the manufacturing process.
In the manufacturing building of semiconductor industry now, (automated guided vehicle AGV) is haulage equipment commonly used in the automation transmission system to automatic guided vehicle.Its characteristic will be delivered to a fixed point position or website carries out follow-up flow process at goods (WIP, Work In Process) or product for the appointment that can accept each work station or personnel, not need to send especially other manpowers to carry out this and transport operation.Moreover, automatic guided vehicle can be further after being dispatched into fixed point automatically and conveyer belt (conveyor), mechanical arm (robot) wait other automation transmission assembly cooperations with will be written into automatically at goods or product/carry board or factory building.The benefit of Automatic Guided Vehicle is whole-course automation, and its manufacturing process can be carried out automatically in unmanned pilot operationp or under the state of system's control, can save considerable human cost.
As mentioned above, right in the manufacturing process environment of factory's reality though automated system has the advantage of many advantages, even there are many factors to have a strong impact on whole automated system running was lost efficacy.With trackless automatic guided vehicle is example, it is not have an entity track and by special tape or without hindrance formula induction point mode and can move freely outside on-site, but under the situation that has object to block on the travel path, the detection of automatic guided vehicle may not necessarily avoiding obstacles with the function of dodging and arrive and specify fixed point.And with regard to the rail type automatic guided vehicle, though it does not have a problem that barrier hinders, right rail damage, congested, wait for common condition such as send a car more can make the automatic transmission mechanism of kinds of goods lost efficacy, consuming time etc.Moreover the automated system shortcoming that denounces of behaving most is to lack certain manufacturing process elasticity, and its system keeps its running by a series of pre-set manufacturing process flows and parameter, conditional.Regular meeting has emergency situations miscellaneous to take place in the right actual manufacturing process, though automated system has the benefit of automation, is unable to cope with these a little emergency situations and gives in good time strain.For example, will be during goods be dispatched into board in the automation transmission system, manufacturing process is if take place or board unusual (alarm) will make whole section manufacturing technology steps stop in board, and can't and then stop this moment with the automatic transmission system of sending into or carry board at goods is as the same.And with regard to manufacturing process elasticity, if manufacturing process personnel's desire of factory changes the condition enactment of certain road manufacturing process prescription (recipe) or website, as carry out thin of manufacturing process groove position, sheet number or cavity etc. and change, or the default board of Iterim Change website etc., it must see through a control system and carry out the modification of automatic manufacturing technique.The modification action of the default flow process of right this change may need the permission of authority unit, or consuming time the taking a lot of work of this modification action possibility, not as good as the time-histories and the strain of continuity manufacturing process on the reaction production line.Under this type of situation, automated system can become manufacturing process efficient and the flexible factor of hindering on the contrary.In addition, because automated system needs the equipment or the element of various precisions, high-tech just to be carried out, it is built to be set to originally and incurs a considerable or great expense, and the setting of more must configuration section keyholed back plate personnel managing or revise system is taken a lot of work from traditional angle is rather time-consuming to keep running.
Solar cell industry is toward the automatic technology development now, and only based on aforementioned reason, industry still can't overcome automatic flow shortcoming in the sky earlier at present.So, how to solve and improve the problem that automation transmission and manufacturing process execution technique easily suffer from the thin-film solar cells manufacturing process, the problem that must be studied for solar cell industry now, in the hope of promoting the elasticity of manufacturing process integral body, and then increase the efficient of manufacture of solar cells.
Summary of the invention
According to the above-mentioned shortcoming of saying, the present invention proposes a kind of manual manner of execution that is used for the thin-film solar cells manufacturing process.Wherein comprised the manufacturing process personnel and replaced automation control system and be step such as transmits, be written into, select fabrication process parameters at goods decisions board, unit of cargo and carry, to obtain preferable manufacturing process elasticity and degree of convenience.
In a viewpoint of the present invention, manufacturing process personnel are sent to manufacturing process board place with manual modes such as hand-held or go-cart tractions with unit of cargo.
In another viewpoint of the present invention, the artificial unit of cargo of manufacturing process selects to carry out board, groove position, website and the manufacturing process prescription etc. of manufacturing process.
A purpose of the present invention is to provide a kind of manual manner of execution that is used for large-scale thin-film solar cells manufacturing process, and its mode by artificial judgment, selection or execution is reached preferable manufacturing process elasticity and the various emergency situations of energy strain.
Another purpose of the present invention is to provide a kind of manual manner of execution that is used for large-scale thin-film solar cells manufacturing process, and it can adopt the existing human resources that can get to carry out manufacturing process work and put the required cost of automation equipment to save partly to build.
Other system of the present invention, method, feature and advantage all will become obvious further in inspecting follow-up accompanying drawing and being described in detail.It is intended to the system that all these are extra, method, feature and advantage all include in this describe with category of the present invention among, and protected by the claim scope.Do not have in this joint anything, term is considered to be the restriction to affiliated right claimed range.
Description of drawings
Accompanying drawing described herein is used to provide further understanding of the present invention, constitutes the application's a part, does not constitute limitation of the invention.In the accompanying drawings:
Fig. 1 is the flow chart of steps of manufacturing process manner of execution of the present invention.
Drawing reference numeral:
100,101,102,103 steps
Embodiment
Consult accompanying drawing and can more understand system and method for the present invention with description.Not detailed row and non-restrictive example then please refer to the description of accompanying drawing in the literary composition.Element in the accompanying drawing might not meet ratio, but depicts principle of the present invention in the mode of emphasizing.In the accompanying drawings, components identical marks the part of identical correspondence in the difference diagram.
Please refer to Fig. 1, it is for the flow chart of steps of the manual manner of execution of manufacturing process of the present invention.At first in step 100, do not adopt the mode of generally assigning board automatically with system, and make manufacturing process personnel be desire to carry out manufacturing process select a board to carry out manufacturing process at goods, the selection of this board is according to the situation of manufacturing process personnel to each board, and number or abnormality wait and judge decision during as unit of cargo scheduling, production capacity, race goods.Say it for example, if one has ten available manufacturing process board at this manufacturing process website at present at goods and is provided with selecting to use.The situation that this moment, manufacturing process personnel can check each board to be selecting, and is in abnormality, can't runs the board of goods as skim at first, as alarm taking place, just carrying out the board of maintenance work (Preventive Maintenance).Then from other boards, select the less board of unit of cargo scheduling (Queue Lot), with the load of each board of mean allocation and promote overall throughput.Afterwards, the performance of number or quality was to determine its manufacturing process board when manufacturing process personnel can further check the race goods that remains optional board, for example some board with a maintenance time limit or in this section manufacturing process the product of the finishing quality dose rate of this board relatively poor, again or this board abnormality etc. takes place easily, manufacturing process personnel can reject specific board selection according to this category information is preferential.Other various decision conditions of selecting about board also can be the manufacturing process personnel and adopt, and, artificially work scheduling, special fabrication processes etc. far and near as distance are looked closely manufacturing process personnel decision.
In step 101, be different from that general manufacturing process personnel assign instruction via a control interface or system delivers to unit of cargo the mode at board place automatically, when the manufacturing process personnel are that manufacturing process personnel can will be somebody's turn to do the manufacturing process board place that is sent to this selection at goods with manual mode after goods are selected the manufacturing process board.Say it for example, present embodiment with manual modes such as hand-held or handcart tractions unit of cargo is manually delivered to the board position by the manufacturing process personnel at goods, but not transmit via automation transmission equipments such as automatic guided vehicle or dedicated track.The advantage of this practice is to avoid the issuable problem of automated system, increases the elasticity and the efficient of manufacturing process simultaneously.For example, trackless automatic guided vehicle is subject to barrier on the plane to be stopped and running was lost efficacy, and the rail type carrier that dedicated track is arranged is because problems such as transmission scheduling and faults, also regular meeting have congested, carry to stagnate and wait the situation generation slowly.Under manpower permission, carry out unit of cargo in mode manually and transmit on the contrary than automated manner elasticity and convenient more.
Hold flow process, in step 102, when be sent to manufacturing process board place at goods, manufacturing process personnel can select its fabrication process parameters and manually it are written into board at goods for this on this manufacturing process board.The fabrication process parameters of present embodiment comprises the prescription (recipe) of this groove of living in position at goods of desiring to carry out manufacturing process, sheet number, its manufacturing process or website etc.Say it for example, a go-cart may have ten groove positions, held ten thin-film solar cell substrate altogether, manufacturing process personnel on the scene can only select wherein to place odd number groove position goods totally five carry out manufacturing process, but not must be with whole being written at goods.Again, manufacturing process personnel can be this and select the predetermined manufacturing process prescription of nonsystematic at goods, as the prescription of experiment usefulness, carry out manufacturing process and handle; Some non-essential website in the middle of also can selecting to skip over as the optical detection website, quickens the flow process that unit of cargo is handled.After finishing experiment parameter and selecting, manufacturing process personnel can manually determine each being written into board at goods and carrying out manufacturing process of groove position in regular turn.The advantage of the above-mentioned practice is to improve the elasticity of whole manufacturing process.Say it for example, under automation control, system does not allow the user to change default manufacturing process prescription, when the manufacturing process personnel desire to carry out the experiment of coming of new technology importing, or to make must special processing the product unit of cargo time, it may need can implement by the permission of authority unit and via thin of the default manufacturing process of personnel's replacement system earlier, and so overall flow is too consuming time and verbose.Moreover, at goods problem took place when what the manufacturing process personnel learnt the specified channel position in advance, as the failure of leading portion manufacturing process, in situations such as goods damages, the mode of desiring to carry out manufacturing process unit of cargo groove position with manual regulation and control also can make things convenient for the manufacturing process personnel that unit of cargo is carried out optimal manufacturing process to handle, and no longer sees through system's intended flow of standard.After unit of cargo was finished manufacturing process and handled, in step 103, manufacturing process personnel can be manually will be carried out at goods and with step 100 and 101 mode unit of cargo are transferred to next website or board position.
It is noted that method of above-mentioned each execution manually of the present invention and step etc. also can reach the executive mode of bimodulus semi-automation with parallel enforcement of General System automatic control mode.In one embodiment, this semi-automatic executive mode is to see through during this each step the manufacturing process personnel will be somebody's turn to do manually the step of execution and switch to the mode that is automatically performed by system and reach.Say it for example, as described in above-mentioned step 100 and 101, manufacturing process personnel can be at goods and select a board and it is transported to this position, thereafter this manufacturing process personnel can be written into this position and the manufacturing process pattern is become automatic from manual switchover at the unit of cargo that goods are placed on board, make control system should be written into and select each fabrication process parameters to finish follow-up manufacturing process at goods automatically.The executive mode of bimodulus semi-automation of the present invention can adopt in any step or switch, the manufacturing process that manufacturing process elasticity that it brings with manual mode and facility and automation mode are brought precisely with advantage such as low careless mistake.
Enforcement illustration described herein says that it has the understanding of overall property for the variant example structure of the present invention for giving the person of readding.This accompanying drawing and explanation are not to be intended to the device that utilizes structure described herein or method and all elements in the system and feature are done complete description.The present invention discloses in the book in inspection, and those skilled in the art will be more can understand many other the embodiment of the present invention, its adopted by or derive from exposure of the present invention.Under situation not, can carry out the displacement and the change of structure and logic in the invention departing from category of the present invention.In addition, its accompanying drawing only is used to be tool but not draws in proportion.Some part in the accompanying drawing may be exaggerated to be emphasized, and other parts may be by simple.In view of the above, exposure of the present invention and accompanying drawing reason is considered as describing and non-limiting matter.
Above-described specific embodiment; purpose of the present invention, technical scheme and beneficial effect are further described; institute is understood that; the above only is specific embodiments of the invention; and be not intended to limit the scope of the invention; within the spirit and principles in the present invention all, any modification of being made, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (6)

1. a manual manner of execution that is used for the thin-film solar cells manufacturing process is characterized in that, described manual manner of execution comprises following step:
One manufacturing process personnel are a thin-film solar cells desires to carry out manufacturing process in goods selection one board;
Described manufacturing process personnel move to described board position with described in the goods guiding with manual load mode;
Described manufacturing process personnel select on the described board to desire to carry out every fabrication process parameters of manufacturing process and manually will be described being written in the described board and beginning described manufacturing process partly or entirely at goods; And
After described manufacturing process finished, manufacturing process personnel manually moved to next website with carrying out and guiding at goods in the described board.
2. the manual manner of execution that is used for the thin-film solar cells manufacturing process as claimed in claim 1 is characterized in that, manual manner of execution described in described each step can walk abreast with system's automatic execution method and reach the pattern of semi-automatic manner of execution.
3. the manual manner of execution that is used for the thin-film solar cells manufacturing process as claimed in claim 1, it is characterized in that the manufacturing process personnel can switch to the pattern that is automatically performed by system with the described step of manually being carried out by the manufacturing process personnel during described each step.
4. the manual manner of execution that is used for the thin-film solar cells manufacturing process as claimed in claim 1 is characterized in that, described manual load mode comprises hand-held or the go-cart traction.
5. the manual manner of execution that is used for the thin-film solar cells manufacturing process as claimed in claim 1 is characterized in that, described fabrication process parameters comprise desire to carry out manufacturing process in the groove position of goods, the prescription or the website of sheet number, manufacturing process.
6. the manual manner of execution that is used for the thin-film solar cells manufacturing process as claimed in claim 1 is characterized in that, number or abnormality situation decided when the selection of described board was unit of cargo scheduling, production capacity, a race goods according to described board.
CN201010175615XA 2010-05-05 2010-05-05 Manual implementation method for manufacturing technology of thin film solar cell Pending CN102237438A (en)

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Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1054458A2 (en) * 1999-05-21 2000-11-22 Canon Kabushiki Kaisha Production method of photoelectric conversion device, and photoelectric conversion device produced by the method
CN201349016Y (en) * 2008-07-18 2009-11-18 台达电子工业股份有限公司 Device for manufacturing solar batteries

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1054458A2 (en) * 1999-05-21 2000-11-22 Canon Kabushiki Kaisha Production method of photoelectric conversion device, and photoelectric conversion device produced by the method
CN201349016Y (en) * 2008-07-18 2009-11-18 台达电子工业股份有限公司 Device for manufacturing solar batteries

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Application publication date: 20111109