CN102235990B - Warning device for lubricant with over-standard water content - Google Patents
Warning device for lubricant with over-standard water content Download PDFInfo
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- CN102235990B CN102235990B CN201110050569.5A CN201110050569A CN102235990B CN 102235990 B CN102235990 B CN 102235990B CN 201110050569 A CN201110050569 A CN 201110050569A CN 102235990 B CN102235990 B CN 102235990B
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- chip computer
- capacitance sensor
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- moisture
- lubricant
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Abstract
A kind of warning device for lubricant with over-standard water content, mainly formed by capacitance sensor, guard grating oscillating circuit, one-chip computer, 4 bit digital displays and phonetic alarm, capacitance sensor is inserted in the top, the end of grease-box, and one-chip computer and secondary instrument are arranged on night shift room distribution board; One-chip computer is selected the one-chip computer in AT89C52 series, include 8KR0M? the RAM of 256 bytes is driving LED directly; Capacitance sensor is selected HS1100 capacitance sensor, the square-wave signal of the moisture signal of capacitance sensor institute side after the conversion of the NE555 of guard grating oscillator passed to 16 system Counters of one-chip computer, timing ga(u)ge record pulse signal deposits internal buffer in, proofread and correct through digital filtering piecewise linearity, calibrate moisture grade and finally pass to display demonstration and pass to language alarm and report to the police. Circuit of the present invention is simple, be quick on the draw, reliable, guaranteed the safe operation of high pressure water-injection pump.
Description
Technical field
The present invention relates to a kind of high pressure water-injection pump warning device for lubricant with over-standard water content.
Background technology
The good lubrication of equipment is the basic guarantee of high pressure water-injection pump continuous operation, the water injecting pump bearing shell of centrifugal high-pressure water injecting pump station mostly adopts forced feed lubrication mode, lubricating system is mainly made up of grease-box, grease pump, cooling filter, due to the reason such as the leakage of water injection pump packing thorn, cooling filter perforation of operation, cause grease-box to be intake in a large number, cause lubricating oil serious emulsification, rotten, cause device damage. Grease-box is intake in a large number, serious emulsification, variable color, could estimate out; Fuel tank is intake on a small quantity, can not find in time. Changing rotten lubricating oil needs full station to stop production, and the water injection rate that has a strong impact on full ore deposit steadily injects.
Summary of the invention
The object of this invention is to provide a kind of warning device for lubricant with over-standard water content, overcome that above-mentioned prior art exists defect, guarantee the normal operation of high pressure water-injection pump.
Technical scheme of the present invention is achieved in the following ways:
A kind of warning device for lubricant with over-standard water content, mainly formed by capacitor sensor, guard grating oscillating circuit, one-chip computer, 4 bit digital displays, phonetic alarm, the top, the end that it is characterized in that the plug in grease-box of capacitance sensor, one-chip computer and secondary instrument are arranged on night shift room distribution board; Monolithic calculation machine is selected the one-chip computer in AT89C52 series, includes the directly driving LED of RAM of 8KR0M256 byte; Capacitance sensor is selected HS1100, capacitance sensor is surveyed the square-wave signal of moisture signal after the conversion of the NE555 of guard grating oscillator and is passed to 16 system Counters of one-chip computer, timing ga(u)ge record arteries and veins signal deposits internal buffer in, proofread and correct through digital filtering piecewise linearity, calibrate moisture grade and finally pass to display demonstration and pass to phonetic alarm and report to the police;
It is the T that sends into one-chip computer from the 3rd pin of NE555 oscillator that capacitance sensor is surveyed the square-wave signal of moisture signal after the conversion of NE555 oscillator1,T1Working method 1, is 16 binary counters, time recording umber of pulse, and deposit core buffer in, T0Working method 2 is the timer T of automatic refitting mode0,T1、T0An equivalent frequency meter of common composition, pulse signal is now undressed moisture data.
The signal that one-chip computer is passed to 4 bit digital displays is driver 74LS164 and the P through series-parallel 47 sections light emitting diode digital display sections1Interface concurrent Signal cooperation drives 47 segment numeral pipes to show moisture data.
One-chip computer passes through P1Interface is passed to voice module and is driven loudspeaker to send audio alert signal.
The present invention has the following advantages:
Circuit is simple, be quick on the draw, reliable, point three basic, normal, high language alarms that carry out of moisture content make operator on duty grasp in time the water content of lubricating oil situation in lubrication box, process in time, have guaranteed the safe operation of high pressure water-injection pump.
Brief description of the drawings
Fig. 1-circuit frame principle figure of the present invention;
Fig. 2-circuit theory diagrams of the present invention.
Component symbol explanation in figure:
C: containing water sensor HS1100, be equivalent to variable condenser in circuit;
C1: 0.01 μ F(microfarad) container, the antijamming capability of raising NE555, suppression device temperature drift;
C2: electrolytic capacitor, the positive pulse that produces about 5V when energising starts one-chip computer user program;
C3、C4: 20p(picofarad) capacitor, the clock capacitor of computer;
RA、RB、R3、R4: fixed carbon resister, step-down, Limited Current;
R5~~R11: resistance, the current-limiting resistance of 7 segment numeral pipes;
2
VD: silicon diode, improves waveform;
WD: silicon voltage regulator diode, deboost output is no more than 5V;
NE555: timer integrated circuit, with RA、RB, C forms a square-wave oscillator jointly;
AT89C52:8 position one-chip computer carries out data operation processing in this device;
7 sections of 74LS164:4 positions LED light emitting diode nixie display segment driver;
74LS08: with door, the bit driver of 47 n segment display ns;
APR9600: the speech recording and reproducing memory that segmentation triggers;
SP: loudspeaker;
K: SR;
R3、R4, K: hand-reset, after computer energising, press K and produce the positive pulse of about 5V, start computer user's program;
12M:12MHZ quartz oscillator (computer clock).
Detailed description of the invention
For further disclosing technical scheme of the present invention, elaborate by embodiment below in conjunction with Figure of description:
A kind of warning device for lubricant with over-standard water content, mainly formed by capacitor sensor, guard grating oscillating circuit, one-chip computer, 4 bit digital displays, phonetic alarm, the top, the end that it is characterized in that the plug in grease-box of capacitance sensor, one-chip computer and secondary instrument are arranged on night shift room distribution board; Monolithic calculation machine is selected the one-chip computer in AT89C52 series, includes the directly driving LED of RAM of 8KR0M256 byte; Capacitance sensor is selected HS1100 capacitance sensor to survey the square-wave signal of moisture signal after the conversion of the NE555 of guard grating oscillator and is passed to 16 system Counters of one-chip computer, timing ga(u)ge record arteries and veins signal deposits internal buffer in, proofread and correct through digital filtering piecewise linearity, calibrate moisture grade and finally pass to display demonstration and pass to phonetic alarm and report to the police;
The employing of element and principle performance
1, capacitance sensor adopts the HS1100 humicap that French HUMIREL company produces
Precision: ± 2% good linearity is exported;
Range: 1 ~ 99%;
Operating temperature :-40 ~ 100 DEG C;
Humidity output temperature influence is less, and normal temperature uses without compensation;
Response time: 5 seconds;
Interchangeability is good, does not need to proofread and correct;
Electric capacity and moisture variation 0.34pf(picofarad)/1%, water content is larger, and capacitance is larger;
Long-time stability and reliability: year drift value ± 0.5%;
Be applicable to Linear voltage output and two kinds of circuit of frequency output.
HS1100 is equivalent to a capacitor in circuit, its capacitance increases along with the increase of surveyed medium moisture, how to change accurately the variable quantity of electric capacity into computer and be easy to the signal of accepting? for reducing costs, simplify hardware circuit, I have adopted simple and reliable NE555 square-wave oscillator circuit, HS1100 is placed in to NE555 oscillating circuit, the variation of capacitance is converted to the voltage-frequency signal being inversely proportional to it, can be directly by computer acquisition.
2, NE555 oscillating circuit is as shown in Figure 2:
RA、RBWith measurement capacitor C, form the charge circuit to C, T end has formed again the discharge loop to C by the transistor shorted to earth of chip internal, and 2,6 ends are connected and are incorporated into comparator in sheet, just becomes a typical square-wave oscillator.
C1Be used for improving chip antijamming capability, suppression device temperature is floated. VD improves waveform symmetry, RB、WD
Form guard grating, the output of restriction energy.
3, two of oscillator temporary stable states are as follows: first power supply VCC passes through RA、RBTo C charging, after the t charging interval, UC(voltages at C two ends) reach the high triggering level of comparator in sheet, about 0.67VCC(supply voltage), now output pin 3 ends are low level by high level bust, then, pass through RBElectric discharge, through after t discharge time, UC(voltages at C two ends) drop to the about 0.33V of low triggering level of comparatorCC(supply voltage), now, output pin 3 ends are risen to as high level by low level. So go round and begin again, form square wave output, the time that wherein discharges and recharges is:
T charging=0.693RA*C
T electric discharge=0.693RB*C
RA=RBTime T charging=T electric discharge
Thereby the square wave frequency of output is F=0.722/RA* C. Visible Water in oil amount is just converted to by measuring oscillating circuit the frequency signal being inversely proportional to it.
4, host machine part selects AT89C5R series monolithic to include 8KR0M(read-only storage) the RAM(read-write memory of 256 bytes) direct driving LED (light emitting diode), and with high-performance, the low price one-chip computer of 8051 series monolithic software and hardware compatibilities.
5, the square-wave pulse signal of measurement electric capacity in importation after the conversion of NE555 oscillator sent into the T of single-chip microcomputer by NE555 oscillator tripod1,T1Working in mode 1, is 16 system Counters, time recording umber of pulse, and deposit core buffer (T0 works in the timer that mode 2 is automatic refitting mode) in. T1、T0An equivalent frequency meter of common composition. Frequency number is now exactly untreated moisture data, then after the correction of digital filtering piecewise linearity, calibration etc. are processed, delivers to and show and acoustic alarm unit.
6, display section
The signal of being sent here by main frame serial port enters serial parallel converter 74LS164 and P1Interface concurrent Signal cooperation
Drive 47 sections of LED charactrons to show data.
7, audible alarm part
Main frame, by P1 port output signal, drives loudspeaker by APR9600 voice module. Send the acoustic informations such as flooded condition, reason, processing method, how handling failure of prompting person on duty.
Owing to having adopted the HS1100 capacitor type water-containing sensor of function admirable, AT89C52 one-chip computer has obtained the linear approximate relationship of frequency signal and water content, carry out software filtering by computer, piecewise linearity is proofreaied and correct and the data processing such as computation of table lookup, error that can rectification building-out frequency is floated and components and parts cause. Particularly under maximum conditions after HS1100 water logging, sharply decline even failure of oscillation but still can correctly quote the audio alerts of a large amount of water inlets in fuel tank after processing by computer of oscillator signal.
Claims (2)
1. a warning device for lubricant with over-standard water content, mainly formed by capacitor sensor, guard grating oscillating circuit, one-chip computer, 4 bit digital displays, phonetic alarm, the top, the end that it is characterized in that the plug in grease-box of capacitance sensor, one-chip computer and secondary instrument are arranged on night shift room distribution board; Monolithic calculation machine is selected the one-chip computer in AT89C52 series, includes the directly driving LED of RAM of 8KR0M256 byte; Capacitance sensor is selected HS1100 capacitance sensor to survey the square-wave signal of moisture signal after the conversion of the NE555 of guard grating oscillator and is passed to 16 system Counters of one-chip computer, timing ga(u)ge record arteries and veins signal deposits internal buffer in, proofread and correct through digital filtering piecewise linearity, calibrate moisture grade and finally pass to display demonstration and pass to phonetic alarm and report to the police; It is the T that the 3rd pin of NE555 oscillator is sent into one-chip computer that capacitance sensor is surveyed the square-wave signal of moisture signal after NE555 oscillator conversion1,T1Working method 1, is 16 and carries out counter, time recording umber of pulse, and deposit core buffer in, T0Working method 2 is the timer T of automatic refitting mode0,T1、T0An equivalent frequency meter of common composition, pulse is now undressed moisture data;
The signal that monolithic counting machine is passed to 4 bit digital displays is driver 74LS164 and the P through series-parallel 47 sections light emitting diode digital display sections1Interface concurrent Signal cooperation drives 47 segment numeral pipes to show moisture data.
2. warning device for lubricant with over-standard water content according to claim 1, is characterized in that one-chip computer passes through P1Interface is passed to language module and is driven loudspeaker to send language alarm signal.
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CN201110050569.5A CN102235990B (en) | 2011-02-23 | 2011-02-23 | Warning device for lubricant with over-standard water content |
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CN201110050569.5A CN102235990B (en) | 2011-02-23 | 2011-02-23 | Warning device for lubricant with over-standard water content |
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CN102235990A CN102235990A (en) | 2011-11-09 |
CN102235990B true CN102235990B (en) | 2016-05-04 |
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Families Citing this family (2)
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CN103868953A (en) * | 2014-03-25 | 2014-06-18 | 成都国科海博信息技术股份有限公司 | Humidity detection circuit with high reliability |
CN106093352A (en) * | 2016-05-27 | 2016-11-09 | 国网浙江省电力公司宁波供电公司 | A kind of oily close analyser of micro-crystal |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2161993Y (en) * | 1993-05-25 | 1994-04-13 | 营口液压机械厂 | Dynamic oil and water mixed alarm |
WO2001069225A1 (en) * | 2000-03-16 | 2001-09-20 | Mitsui Chemicals, Inc. | Capacitance type humidity sensor |
CN2482693Y (en) * | 2001-06-29 | 2002-03-20 | 冀东石油勘探开发公司 | Crude oil gathering and transportation metering on-line automatic sampling apparatus |
CN202110158U (en) * | 2011-02-23 | 2012-01-11 | 中国石油化工股份有限公司 | Super-standard alarm device for water content of lubricating oil |
Family Cites Families (2)
Publication number | Priority date | Publication date | Assignee | Title |
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US6650121B2 (en) * | 1996-09-05 | 2003-11-18 | Robert Bosch Gmbh | Sensor for the monitoring of an NOx catalyst |
DE10336679B4 (en) * | 2003-08-09 | 2012-06-28 | Rittal Gmbh & Co. Kg | Device for detecting leaks in fluid-carrying components |
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2161993Y (en) * | 1993-05-25 | 1994-04-13 | 营口液压机械厂 | Dynamic oil and water mixed alarm |
WO2001069225A1 (en) * | 2000-03-16 | 2001-09-20 | Mitsui Chemicals, Inc. | Capacitance type humidity sensor |
CN2482693Y (en) * | 2001-06-29 | 2002-03-20 | 冀东石油勘探开发公司 | Crude oil gathering and transportation metering on-line automatic sampling apparatus |
CN202110158U (en) * | 2011-02-23 | 2012-01-11 | 中国石油化工股份有限公司 | Super-standard alarm device for water content of lubricating oil |
Non-Patent Citations (1)
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