CN102230135A - Martensite wear resistant steel and manufacturing method thereof - Google Patents

Martensite wear resistant steel and manufacturing method thereof Download PDF

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Publication number
CN102230135A
CN102230135A CN 201110163309 CN201110163309A CN102230135A CN 102230135 A CN102230135 A CN 102230135A CN 201110163309 CN201110163309 CN 201110163309 CN 201110163309 A CN201110163309 A CN 201110163309A CN 102230135 A CN102230135 A CN 102230135A
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Prior art keywords
resistant steel
martensite
martensite wear
wear resistant
steel
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张乾磊
张乾秋
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TIANJIN JIXIAN DONGTA WEAR-RESISTANT STEEL BALL FACTORY
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TIANJIN JIXIAN DONGTA WEAR-RESISTANT STEEL BALL FACTORY
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Abstract

The invention relates to martensite wear resistant steel and a manufacturing method thereof. The martensite wear resistant steel comprises the following chemical components in percentage by mass: 0.30-0.35 % of C (Carbon), 0.6-1.2 % of Si (Silicon), 1.0-1.5 % of Mn (Manganese), 2.5-3.5 % of Cr (Chromium), 0.003-0.007 % of B (Boron), 0.03-0.06 % of Ti (Titanium), 0.1-0.15 % of Re (Rhenium), 0.01-0.03 % of Al (aluminum), not more than 0.035 % of S (Sulfur), not more than 0.035 % of P (Phosphorus) and the balance of Fe (Ferrum); and through a smelting process and a heat treatment process, the martensite wear resistant steel is obtained. In the manufacturing method of the martensite wear resistant steel, provided by the invention, precious alloy elements like Mo (Molybdenum), Ni (Nickel) and the like are not used; by using the martensite wear resistant steel prepared by the manufacturing method in the invention, the mechanical property can satisfy the national standard; moreover, compared with a high manganese steel, the martensite wear resistant steel has the advantage of obviously improving the corrosion resistance and increasing the operation time or the wear resistance by 1-3 times.

Description

A kind of martensite wear-resistant steel and manufacture method thereof
Technical field
The invention belongs to the cast steel field, relate to wear resistance castings, especially a kind of martensite wear-resistant steel and manufacture method thereof.
Background technology
Existing wearable cast steel mainly contains high mangaenese steel and low alloy steel.High mangaenese steel is a kind of austenitic steel, initial hardness is low, only in greater impact load or connect and separate under the stress, competence exertion surface working hardening phenomenon and play attrition resistant effect, but in actual condition, technology more than 90% all can not make high mangaenese steel effectively harden, and makes that the actual wear resistance of high mangaenese steel can not be satisfactory.
Low-carbon alloy martensite wear-resistant steel mostly is Cr, Mo in external at present, Ni is a steel alloy, and thermal treatment process adopts to quench and adds the technology of low-temperaturetempering, to obtain high strength, high rigidity and certain flexible alloy property.The research of low-carbon alloy wearable cast steel and application started from after the eighties in 20th century in China, a series of achievements have been obtained, typical steel grade is 30CrMnSiMoNi and Cr5Mo steel, during also to put forth effort to have developed the Si, the Mn that meet China's alloy resource situation for some time be alloy 30Si2Mn.People have recognized that gradually multi-element alloyed is the effective ways that improve wearable cast steel hardening capacity, obdurability and hardness now, thereby wearable cast steel adopts Cr, Mo, Ni, Si, Mn multicomponent alloy both at home and abroad, is used to make wearing pieces such as ball grinding machine lining board, grinder hammerhead, excavator bucket teeth.
By retrieval, find the two piece patent documentations relevant with this patent content, wherein: publication number provides a kind of high-yield-ratio high tenacity casting Martensite Stainless Steel for the Chinese patent of CN1528937, characteristics are to contain in its chemical ingredients: C≤0.06%, Cr 11-16.5%, Ni 3.50-6.0%, Mn≤2%, Mo 0.5-2%, Si<1%, surplus is Fe and small amount of impurities, impurity comprises Al, [O], [N], [H], S, P, its content is respectively Al<0.15%, [O]<0.01%, [N]<0.03%, [H]≤0.0005%, S≤0.020%, P≤0.025%; Publication number provides a kind of wearable cast steel in microalloy martensite and manufacture method for the Chinese patent of CN1600889, its chemical ingredients is wt%:C 0.25~0.34, Si 0.3~0.7, Mn 1.15~1.65, Cr 0.5~1.0, B 0.0005~0.005, Ti 0.01~0.06, Ce 0.01~0.045, La 0.01~0.035, Al0.01~0.1, S≤0.035, P≤0.035, its microalloying treatment process is earlier to add TiFe in 1600~1610 ℃ in smelting furnace, adds in casting ladle or is inclining to molten steel drop into RESiFe and BFe alloy simultaneously in casting ladle.
This patent content and above-mentioned two pieces of patents have more different.
Summary of the invention
The objective of the invention is to overcome the prior art weak point, a kind of martensite wear-resistant steel and manufacture method thereof are provided, on the basis of middle low-carbon alloy martensite wear-resistant steel, utilize the trace element of reasonable ratio to replace expensive elements such as Mo, Ni, by stable microalloy technology reach or exceed Cr, Mo, Ni is intensity, toughness and the wear resistance of alloy martensite wear resisting steel.
The present invention realizes that the technical scheme of purpose is as follows:
Advantage of the present invention and positively effect are:
1, the present invention does not use valuable alloying elements such as Mo, Ni, but reach highly malleablized and hard malleableize purpose by microalloying, thereby manufacturing cost is lower, microalloying treatment process advanced person, good stability, thermal treatment process is simple and its intensity, hardness, toughness and high abrasion resistance, long service life.
2, the martensite wear-resistant steel that makes by the present invention, its mechanical property meets national standard, and its erosion resistance has obvious lifting than high mangaenese steel, and activity duration or wear resistance can improve 1~3 times.
Embodiment
Below in conjunction with embodiment, the present invention will be further described, and following embodiment is illustrative, is not determinate, can not limit protection scope of the present invention with following embodiment.
A kind of martensite wear-resistant steel, according to chemical composition (mass percent): C 0.30~0.35, Si 0.6~1.2, Mn 1.0~1.5, Cr 2.5~3.5, B 0.003~0.007, Ti 0.03~0.06, RE 0.1~0.15, Al 0.01~0.03, S≤0.035, P≤0.035, all the other are Fe.
Its manufacture method comprises melting technology and thermal treatment process:
(1) melting technology:
The first step microalloying is handled: adopt the medium-frequency induction furnace melting, add Cr, Mn, Si in the time of 1550~1600 ℃, the molten steel after the melting is dropped into casting ladle;
The second step microalloying is handled: drop into RESiFe in casting ladle, temperature is 1600 ℃ during cast, and cooling makes rough casting then;
Rough casting is dropped into process furnace after devaning, polishing;
(2) thermal treatment process:
Quench: process furnace is warming up to 650 ℃, is incubated after 2~4 hours, quenches in 1000~1050 ℃ of ponds, after 2 hours, drops into tempering stove;
Tempering: furnace temperature is controlled at 170~200 ℃, and tempering 5~8 hours obtains martensite wear-resistant steel ZG35CrMn2SiREBTi after the cooling.
By the martensite wear-resistant steel ZG35CrMn2SiREBTi that aforesaid method makes, its mechanical property and be made into behind the wearing piece result of use and see Table 1 and table 2 respectively:
Table 1 martensite wear-resistant steel ZG35CrMn2SiREBTi mechanical property table
Figure BDA0000069005870000031
Table 2 martensite wear-resistant steel ZG35CrMn2SiREBTi result of use table
Figure BDA0000069005870000032
Interpretation of result, its mechanical property of martensite wear-resistant steel ZG35CrMn2SiREBTi that makes by the present invention meets national standard, and its erosion resistance has obvious lifting than high mangaenese steel, and its activity duration or wear resistance can improve 1~3 times.

Claims (3)

1. martensite wear-resistant steel, it is characterized in that: according to chemical composition mass percent is: C 0.30~0.35, Si 0.6~1.2, Mn 1.0~1.5, Cr 2.5~3.5, B 0.003~0.007, Ti 0.03~0.06, RE 0.1~0.15, Al 0.01~0.03, S≤0.035, P≤0.035, all the other are Fe.
2. make the method for martensite wear-resistant steel as claimed in claim 1, comprise melting technology and thermal treatment process, it is characterized in that: the steps include:
Its manufacture method comprises melting technology and thermal treatment process:
(1) melting technology:
The first step microalloying is handled: adopt the medium-frequency induction furnace melting, add Cr, Mn, Si in the time of 1550~1600 ℃, the molten steel after the melting is dropped into casting ladle;
The second step microalloying is handled: drop into RESiFe and pour into a mould in casting ladle, temperature is 1600 ℃ during cast, and cooling makes rough casting then;
Rough casting is dropped into process furnace after devaning, polishing;
(2) thermal treatment process:
Quench: process furnace is warming up to 650 ℃, is incubated after 2~4 hours, quenches in 1000~1050 ℃ of ponds, after 2 hours, drops into tempering stove;
Tempering: furnace temperature is controlled at 170~200 ℃, and tempering 5~8 hours obtains the martensite wear-resistant steel after the cooling.
3. martensite wear-resistant steel according to claim 1 is characterized in that: described martensite wear-resistant steel is mingled with mutually by the mixture of high density dislocation martensite and plate martensite and forms.
CN 201110163309 2011-06-17 2011-06-17 Martensite wear resistant steel and manufacturing method thereof Pending CN102230135A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103088260A (en) * 2013-01-30 2013-05-08 宁国市东方碾磨材料有限责任公司 Tooth hammer of flour mill and production process of tooth hammer
CN103993234A (en) * 2014-04-23 2014-08-20 中建材宁国新马耐磨材料有限公司 Medium carbon and chromium alloy steel wear resistant liner and making method thereof
CN105671277A (en) * 2016-01-20 2016-06-15 广西丛欣实业有限公司 Heat treatment method of martensitic stainless steel
CN107385357A (en) * 2017-08-04 2017-11-24 安徽省宁国市亚晨碾磨铸件有限责任公司 A kind of excavator multicomponent alloy steel bucket tooth and its preparation technology
CN107419167A (en) * 2017-07-18 2017-12-01 河池市森机械有限责任公司 The preparation method of ball grinding machine lining board

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1600889A (en) * 2004-10-26 2005-03-30 宁波浙东精密铸造有限公司 Wearable cast steel in microalloy martensite and manufacturing method
CN1718829A (en) * 2005-06-22 2006-01-11 宁波浙东精密铸造有限公司 Martensite wear resistant cast steel with film austenic toughened and its manufacturing method
CN101173343A (en) * 2007-12-04 2008-05-07 北京工业大学 High-strength abrasion-proof cast steel lining board and manufacturing method thereof
CN101497963A (en) * 2009-03-02 2009-08-05 暨南大学 Medium alloy abrasion resistant steel and use thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1600889A (en) * 2004-10-26 2005-03-30 宁波浙东精密铸造有限公司 Wearable cast steel in microalloy martensite and manufacturing method
CN1718829A (en) * 2005-06-22 2006-01-11 宁波浙东精密铸造有限公司 Martensite wear resistant cast steel with film austenic toughened and its manufacturing method
CN101173343A (en) * 2007-12-04 2008-05-07 北京工业大学 High-strength abrasion-proof cast steel lining board and manufacturing method thereof
CN101497963A (en) * 2009-03-02 2009-08-05 暨南大学 Medium alloy abrasion resistant steel and use thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103088260A (en) * 2013-01-30 2013-05-08 宁国市东方碾磨材料有限责任公司 Tooth hammer of flour mill and production process of tooth hammer
CN103088260B (en) * 2013-01-30 2015-08-05 宁国市东方碾磨材料有限责任公司 A kind of tooth hammer of pulverizer
CN103993234A (en) * 2014-04-23 2014-08-20 中建材宁国新马耐磨材料有限公司 Medium carbon and chromium alloy steel wear resistant liner and making method thereof
CN103993234B (en) * 2014-04-23 2016-01-20 中建材宁国新马耐磨材料有限公司 Chromium alloyed steel abrasion-proof backing block and preparation method thereof in carbon in one
CN105671277A (en) * 2016-01-20 2016-06-15 广西丛欣实业有限公司 Heat treatment method of martensitic stainless steel
CN107419167A (en) * 2017-07-18 2017-12-01 河池市森机械有限责任公司 The preparation method of ball grinding machine lining board
CN107385357A (en) * 2017-08-04 2017-11-24 安徽省宁国市亚晨碾磨铸件有限责任公司 A kind of excavator multicomponent alloy steel bucket tooth and its preparation technology

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Application publication date: 20111102