A kind of special tool for fast maintaining pipeline
Technical field
The invention belongs to the pump valve field, be specifically related to a kind of special tool for fast maintaining pipeline.
Background technique
The phenomenon that pipeline breaking and valve damage often can occur in pipe-line system, so just need to change burst pipe or valve, not only man-hour is long for this, cost is large, also can bring adverse effect to life, production simultaneously.The method of Fast-Maintenance pipeline was once proposed in industry, the method is normally in the upstream and downstream of pipeline breaking place or damage on the pipeline of upstream of valve a special valve that cuts off fluid is set, alleviating leakage, but the upstream and downstream pipeline of pipeline breaking place that the method need to be in being built in the special valve valve body or the upstream line of damaging valve are cut an otch of placing the rubber flashboard; How to realize this function, also do not have at present a kind of special tool to realize.
Summary of the invention
Purpose of the present invention is exactly that this instrument comprises chain whirligig and cutting device for a kind of special tool for fast maintaining pipeline is provided; This special tool can be placed the otch of rubber flashboard with the former pipeline smear metal in valve body together while rotating the special valve that entangles former pipeline.
A kind of special tool for fast maintaining pipeline of the present invention, the technological scheme of taking is as follows:
It comprises chain rotary system and diced system, the chain rotary system comprises handwheel frame, handwheel, handwheel variable case, hand wheel shaft, driving sprocket wheel, chain, sprocket wheel, diced system comprises manual driving device, slitting wheel, driveshaft, drive shell, gear box casing, axle sleeve, drive motor, large bevel gear, bevel pinion, guide sleeve, and manual driving device comprises fastening block, fastening block axle, end cap, handle, gear, gear shaft; Described chain rotary system and diced system are two independently systems, and wherein the chain rotary system is used for rotating special valve, and diced system is used for the pipeline in the smear metal special valve.
A kind of special tool for fast maintaining pipeline of the present invention, gear box casing and drive shell link together up and down, driveshaft is arranged in the guide sleeve of the axle sleeve of gear box casing and drive shell, the bottom of driveshaft is provided with slitting wheel, and drive motor is arranged on drive shell and is connected with axle sleeve with large bevel gear by bevel pinion; Manual driving device is arranged on drive shell, and its handle is connected with gear shaft, gear shaft and gear engagement, gear and guide sleeve engagement.
A kind of special tool for fast maintaining pipeline of the present invention, the handwheel of described chain rotary system is arranged on the handwheel variable case, and the handwheel variable case is arranged on the handwheel frame, and hand wheel shaft is connected with the handwheel variable case, hand wheel shaft is with driving sprocket wheel, and driving sprocket wheel is connected with sprocket wheel by chain.
A kind of special tool for fast maintaining pipeline of the present invention, be provided with axle sleeve in the gear box casing of described diced system, axle sleeve is provided with a large bevel gear, drive motor is arranged on gear box casing and output shaft is provided with a bevel pinion, the bevel pinion engagement on the large bevel gear on axle sleeve and drive motor output shaft.
A kind of special tool for fast maintaining pipeline of the present invention is provided with guide sleeve in the drive shell of described diced system, and the two ends up and down of guide sleeve are provided with bearing support, and this guide sleeve carries out stroke by the holding down bolt that arranges on drive shell and locates; The stroke of guide sleeve is adjustable in the internal diameter of the pipeline scope.
A kind of special tool for fast maintaining pipeline of the present invention, the handle of the manual driving device of described diced system are arranged on end cap and with the gear shaft of a tape travel and are connected, this gear shaft and gear engagement; Gear and the fastening block engagement that is provided with the fastening block axle, fastening block and guide sleeve engagement.
a kind of special tool for fast maintaining pipeline of the present invention, during use, the special valve valve body wraps the upstream and downstream pipeline of pipeline breaking place or damages the upstream line of valve, the handwheel frame of chain rotary system is fixed on special valve valve body one side, sprocket wheel is fixed on the opposite side of special valve valve body, then diced system is arranged on the supporting base of the upper valve body that connects with the special valve valve body, after completing this installation, start drive motor, drive motor drives the axle sleeve that is provided with large bevel gear by bevel pinion, axle sleeve drives driveshaft and moves up and down, the driveshaft that moves up and down drives slitting wheel pipeline is cut, in order to improve cutting effect, manually pin the handle of the manual driving device of diced system, at manpower effect lower gear shaft driven gear, the gear drive fastening block, fastening block drives guide sleeve, guide sleeve drives driveshaft again, simultaneously in order to strengthen the pipe circumference tangent plane, the handwheel of rotary-chain rotary system, handwheel drives the hand wheel shaft of handwheel variable case, hand wheel shaft drives driving sprocket wheel, thereby the band movable sprocket makes the special valve rotation under the effect of chain, complete at last the pipeline radial slot, after otch, will rotate special valve, and make the rubber flashboard centering of otch and special valve, the rubber flashboard that then descends gets final product the blocking pipe fluid, but promotes the interior fluid of dredging pipeline of rubber flashboard, finally reaches the purpose of pipeline Fast-Maintenance.
A kind of special tool for fast maintaining pipeline of the present invention, pass the valve body of special valve due to former pipeline, special valve offers the passage that connects with diced system driveshaft, slitting wheel simultaneously, therefore can cut pipeline in the special valve valve body, utilize the rubber flashboard of special valve can realize quick blocking after cutting; Utilize simultaneously chain rotary system rotation special valve to rotate simultaneously pipeline when cutting, thereby realized the pipeline radial slot.
Description of drawings
Fig. 1 is a kind of special tool for fast maintaining pipeline diced system of the present invention sectional view.
Fig. 2 is the manual driving device A-A view of a kind of special tool for fast maintaining pipeline diced system of the present invention.
Fig. 3 is that a kind of special tool for fast maintaining pipeline diced system of the present invention coordinates schematic diagram with special valve.
Fig. 4 is a kind of special tool for fast maintaining pipeline embodiment of the present invention schematic diagram.
Embodiment
Below in conjunction with Fig. 1, Fig. 2, Fig. 3, the present invention is explained in detail:
As shown in the figure, a kind of special tool for fast maintaining pipeline, it comprises chain rotary system and diced system, the chain rotary system comprises handwheel frame 1, handwheel 2, handwheel variable case 3, hand wheel shaft 4, driving sprocket wheel 5, chain 6, sprocket wheel 7, diced system comprises manual driving device, slitting wheel 8, driveshaft 9, drive shell 10, gear box casing 11, axle sleeve 12, drive motor 13, large bevel gear 14, bevel pinion 15, guide sleeve 16, and manual driving device comprises fastening block 17, fastening block axle 18, end cap 19, handle 20, gear 21, gear shaft 22; Described chain rotary system and diced system are two independently systems, and wherein the chain rotary system is used for rotating special valve, and diced system is used for the pipeline in the smear metal special valve.
As shown in the figure, a kind of special tool for fast maintaining pipeline, gear box casing 11 links together up and down with drive shell 10, driveshaft 9 is arranged in the guide sleeve 16 of the axle sleeve 12 of gear box casing 11 and drive shell 10, the bottom of driveshaft 9 is provided with slitting wheel 8, and drive motor 13 is arranged on drive shell 10 and is connected with axle sleeve 12 with large bevel gear 14 by bevel pinion 15; Manual driving device is arranged on drive shell 10, and its handle 20 is connected with gear shaft 22, gear shaft 22 and gear 21 engagements, gear 21 and guide sleeve 16 engagements.
As shown in the figure, a kind of special tool for fast maintaining pipeline, the handwheel 2 of described chain rotary system is arranged on handwheel variable case 3, handwheel variable case 3 is arranged on handwheel frame 1, hand wheel shaft 4 is connected with handwheel variable case 3, hand wheel shaft 4 is with driving sprocket wheel 5, and driving sprocket wheel 5 is connected with sprocket wheel 7 by chain 6.
As shown in the figure, a kind of special tool for fast maintaining pipeline, in the gear box casing of described diced system, 11 are provided with axle sleeve 12, axle sleeve 12 is provided with a large bevel gear 14, the output shaft of gear box casing 11 is provided with a bevel pinion 15, the large bevel gear 14 on axle sleeve 12 and 15 engagements of the bevel pinion on the drive motor output shaft.
As shown in the figure, a kind of special tool for fast maintaining pipeline, be provided with guide sleeve 16 in the drive shell 10 of described diced system, the two ends up and down of guide sleeve 16 are provided with bearing support 23, and this guide sleeve 16 carries out stroke by the holding down bolt 24 that arranges on drive shell 10 and locates; The stroke of guide sleeve 16 is adjustable in the internal diameter of the pipeline scope.
As shown in the figure, a kind of special tool for fast maintaining pipeline, the handle 20 of the manual driving device of described diced system is arranged on end cap 19 and with the gear shaft 22 of a tape travel and is connected, this gear shaft 22 and gear 21 engagements, gear 21 and fastening block 17 engagements that are provided with fastening block axle 18, fastening block 17 meshes with guide sleeve 16 again.
as shown in the figure, a kind of special tool for fast maintaining pipeline of the present invention, during use, special valve 25 valve bodies 26 wrap the upstream and downstream pipeline of pipeline breaking place or damage the upstream line of valve, the handwheel frame 1 of chain rotary system is fixed on special valve valve body one side, sprocket wheel 7 is fixed on the opposite side of special valve 22 valve bodies 23, then diced system is arranged on the supporting base 27 of the upper valve body that connects with special valve 25 valve bodies 26, after completing this installation, start drive motor 13, drive motor 13 drives by bevel pinion 15 axle sleeve 12 that is provided with large bevel gear 14, axle sleeve 12 drives driveshaft 9 and moves up and down, the driveshaft 9 that moves up and down drives 8 pairs of pipelines of slitting wheel and cuts, in order to improve cutting effect, manually pin the handle 20 of the manual driving device of diced system, at manpower effect lower tooth wheel shaft 22 driven gears 21, gear 21 drives fastening block 17, fastening block 17 drives guide sleeve 16, guide sleeve 16 drives driveshaft 9 again, simultaneously in order to strengthen the pipe circumference tangent plane, the handwheel 2 of rotary-chain rotary system, handwheel 2 drives the hand wheel shaft 4 of handwheel variable case 3, hand wheel shaft 4 drives driving sprocket wheel 5, thereby band movable sprocket 7 makes the special valve rotation under the effect of chain 6, complete at last the pipeline radial slot, after otch, to rotate special valve 22, make rubber flashboard 28 centerings of otch and special valve, then the rubber flashboard 28 that descends gets final product the blocking pipe fluid, but promote the fluid in 28 dredging pipelines of rubber flashboard, finally reach the purpose of pipeline Fast-Maintenance.