CN102225820A - Cycle utilization method of engine ultrasonic cleaning agent / liquid - Google Patents

Cycle utilization method of engine ultrasonic cleaning agent / liquid Download PDF

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Publication number
CN102225820A
CN102225820A CN 201110143023 CN201110143023A CN102225820A CN 102225820 A CN102225820 A CN 102225820A CN 201110143023 CN201110143023 CN 201110143023 CN 201110143023 A CN201110143023 A CN 201110143023A CN 102225820 A CN102225820 A CN 102225820A
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ultrasonic cleaning
waste water
liquid
engine
cleaning agent
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CN 201110143023
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CN102225820B (en
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陶秀成
郑仁杰
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Anhui Normal University
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Anhui Normal University
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Abstract

The invention provides a cycle utilization method of an engine ultrasonic cleaning agent / liquid. The method comprises the following steps of: a) adding a sulphuric acid solution into ultrasonic cleaning waste water, and adjusting a pH of the ultrasonic cleaning waste water to 1.5-2.5; b) heating the ultrasonic cleaning waste water added with the sulphuric acid solution; c) cooling the ultrasonic cleaning waste water and filtering. According to the invention, pollutants clinging to oil phase and water phase are removed through acidification and heating of waste water, and solid suspensions are removed through filtering, so that the engine ultrasonic cleaning agent / liquid can be used circularly. Processed and recovered cleaning agent / liquid with strong decontamination capability can be used in engine ultrasonic cleaning again, and has basically same cleaning effect as before. The resource recovery of the cleaning agent / liquid reduces pollution to environment, saves resource and lowers production costs.

Description

A kind of engine ultrasonic cleaning agent/liquid recycle method
Technical field
The present invention relates to motor car engine cleaning technique field, be specifically related to engine ultrasonic cleaning agent/liquid recycle method.
Background technology
The motor car engine ultrasonic cleaning technique is a new technology of promoting the use of rapidly in recent years, utilize the chemical action of hyperacoustic physics cleanup action and clean-out system, pass through optimized choice supersonic band and power density again, can realize the thorough cleaning of dirt such as greasy dirt, carbon deposit, colloid the engine interior-exterior parts.Compare with the conventional clean mode, the dirty removal capacities of ultrasonic cleaning is stronger, and cleaning speed is fast, can clean to the position that artificial cleaning is difficult to clean to, and to the workpiece surface not damaged, protectiveness is better, saves solvent.
During cleaning clean-out system is dissolved in and forms detergent solution in the water, motor car engine is put into solution, dirt on the motor car engine is under the acting in conjunction of ultrasonic wave and clean-out system, be cleaned and form height emulsive product, along with constantly carrying out of cleaning, the cleansing power of solution descends thereupon, and after dropping to a certain degree, just no longer clean, and as the ultrasonic cleaning discharge of wastewater, pollutant load is very high in the waste water of discharging, can cause serious pollution to water surrounding.And the improvement of this motor car engine ultrasonic cleaning waste water also is the comparison difficulty.
Motor car engine ultrasonic cleaning pollutants in waste water, small portion are the greasy dirt that washes down from engine, carbon deposit, colloid etc., and major part is a ultrasonic cleaning agent.Therefore if clean-out system/liquid is separated from motor car engine ultrasonic cleaning waste water, be back to ultrasonic cleaning again, move in circles, constantly utilize, then both can alleviate environmental pollution widely, reduce the wastewater treatment expense, can play the environment protecting of changing waste into resources again, save clean-out system/liquid, reduce production costs.
At present, though ultrasonic cleaning technique is grown up gradually and in every field widespread use arranged, how reported in literature is not but seen in the waste water reclaiming that produces after the motor car engine ultrasonic cleaning, the research that utilizes again as yet.The maturation that is accompanied by ultrasonic cleaning technique is used, and wherein the Separation and Recovery of clean-out system/liquid, recycle will be subjected to paying close attention to widely and using with its high economic benefit and environmental benefit.
Summary of the invention
The problem that the present invention solves is to provide a kind of engine ultrasonic cleaning agent/liquid recycle method, clean-out system/liquid can be separated from Cleaning Wastewater, is back to ultrasonic cleaning again, reduces the pollution to environment, economizes on resources.
In order to solve the problems of the technologies described above, technical scheme of the present invention is:
A kind of engine ultrasonic cleaning agent/liquid recycle method may further comprise the steps:
A) add sulphuric acid soln in ultrasonic cleaning waste water, the pH that regulates ultrasonic cleaning waste water is 1.5~2.5;
B) the ultrasonic cleaning waste water that will add sulphuric acid soln heats;
C) treat to filter after the described ultrasonic cleaning waste water cooling.
As preferably, described a) in sulphuric acid soln be that mass percent concentration is that 98% sulfuric acid and water mix with volume ratio at 1: 1.
As preferably, the described pH that regulates ultrasonic cleaning waste water in a) is 2.
As preferably, described b) temperature of heating is 80 ℃~120 ℃ in.
As preferably, the time of heating is 20min~40min.
Engine ultrasonic cleaning agent provided by the invention/liquid recycle method removes the pollutent that is attached to oil phase and aqueous phase by the acidifying heated waste water, removes suspended solid by filtering again.Clean-out system/the liquid of treated recovery can be used for the engine ultrasonic cleaning once more, and cleaning performance is with basic identical originally, and soil removability is strong, and clean-out system/liquid recovery resource utilization has reduced the pollution to environment, economizes on resources, and has reduced production cost.
Embodiment
In order further to understand the present invention, below in conjunction with embodiment the preferred embodiment of the invention is described, but should be appreciated that these describe just to further specifying the features and advantages of the present invention, rather than to the restriction of claim of the present invention.
Motor car engine ultrasonic cleaning waste water is high concentrated organic wastewater, and greasy dirt emulsification degree height has sizable difficulty to the processing up to standard of this waste water.The invention provides a kind of engine ultrasonic cleaning agent/liquid recycle method, ultrasonic cleaning waste water is handled, clean-out system/liquid can be circulated reuse.May further comprise the steps:
A) remove the pollutent (based on carbon granules) that is attached to oil phase and aqueous phase by acidifying heating ultrasonic cleaning waste water, at first in ultrasonic cleaning waste water, add sulphuric acid soln, sulphuric acid soln is that mass percent concentration is that 98% sulfuric acid and water mix with volume ratio at 1: 1, with this sulphuric acid soln the pH of Cleaning Wastewater is transferred to 1.5~2.5, preferably transferring to pH is that 2 o'clock reaction effects are best.
B) the ultrasonic cleaning waste water that will add sulphuric acid soln heats, and can adopt electrically heated, microwave heating or fuel heating, and Heating temperature is preferably 80 ℃~120 ℃, heating 20min~40min, and the pollutent in the Cleaning Wastewater is removed.
C) reacted ultrasonic cleaning waste water is filtered, remove the suspended solid in the waste water.
Embodiment 1:
Gather the untreated automobile ultrasonic cleaning waste water of Wuhu public transport company, the clean-out system main component that contains in the waste water is trolamine, Sodium phosphate dibasic, silicate, nonionogenic tenside and Sodium dodecylbenzene sulfonate, the water sample color is chocolate, the state muddiness, emulsification degree height, pungent foul smell is arranged, by analysis, essential substance in the waste water has: and the organism of high density (COD>10000mg/L), suspended solid (based on carbon granules), petroleum-type (machine oil is main), anion surfactant.
Get the untreated ultrasonic cleaning waste water of 3L in container, with mass percent concentration be 98% sulfuric acid and water with 1: 1 mixed preparing sulphuric acid soln of volume ratio, the sulphuric acid soln for preparing is added in the ultrasonic cleaning waste water, the pH that regulates ultrasonic cleaning waste water is 1.5.
With Cleaning Wastewater at 100 ℃ of following reflux 30min, treat liquid cooling after, filter.
Embodiment 2:
Get the untreated ultrasonic cleaning waste water of 3L in container, with mass percent concentration be 98% sulfuric acid and water with 1: 1 mixed preparing sulphuric acid soln of volume ratio, the sulphuric acid soln for preparing is added in the ultrasonic cleaning waste water, the pH that regulates ultrasonic cleaning waste water is 2.
With Cleaning Wastewater at 100 ℃ of following reflux 30min, treat liquid cooling after, filter.
Embodiment 3:
Get the untreated ultrasonic cleaning waste water of 3L in container, with mass percent concentration be 98% sulfuric acid and water with 1: 1 mixed preparing sulphuric acid soln of volume ratio, the sulphuric acid soln for preparing is added in the ultrasonic cleaning waste water, the pH that regulates ultrasonic cleaning waste water is 2.5.
With Cleaning Wastewater at 100 ℃ of following reflux 30min, treat liquid cooling after, filter.
Survey the COD in the filtrate that embodiment 1-3 obtains and the content of petroleum-type with standard method respectively, test result sees Table 1.
The content of COD and petroleum-type in the table 1 cleaning waste liquid filtrate that following processing obtains with different pH
Figure BDA0000064927350000041
Principal pollutant are removed in the waste water after the processing, clean-out system/liquid still stays, main component in the water is trolamine, Sodium phosphate dibasic, silicate, nonionogenic tenside and Sodium dodecylbenzene sulfonate, can reclaim to be reused for the washing automobile component.
Reclaim experiment:
Reclaim liquid with three groups respectively and be heated to about 60 degree, transfer in the ultrasonic cleaning machine, and put into the unwashed dirty engine part of taking back from Wuhu Public Transportation Corporation, ultrasonic cleaning 1 hour keeps water temperature in this process about 60 degree.Take out engine part then,, observe the effect of cleaning with the tap water flushing.
Being mixed with new scavenging solution with the clean-out system of public transport company at 1: 200 by explanation, ultrasonic cleaning is identical/similar dirty part, clean the back with the tap water flushing, observe cleaning performance.
Unwashed piece surface is covered with the thicker black greasy dirt of one deck, invisible its surperficial color.The part exposing surface that scavenging solution through newly joining cleaned cleans up fully; The piece surface that cleaned through recovery liquid is also clean fully, does not see any dirt.
According to experiment, the present invention removes comparatively thorough to the petroleum-type in the ultrasonic cleaning waste water, and clearance reaches about 97%.By cleaning the contrast experiment, the scavenging solution usefulness that reclaims after method of the present invention is handled is not worse than the scavenging solution of new preparation, fully can recycle.Use method recycle ultrasonic cleaning agent/liquid of the present invention that automobile component are cleaned, can reduce the cleaning cost, alleviate environmental pollution, have good economic benefits and environmental benefit.
More than engine ultrasonic cleaning agent provided by the present invention/liquid recycle method is described in detail.Used specific case herein principle of the present invention and implementation method are set forth, the explanation of above embodiment just is used for helping to understand method of the present invention and core concept thereof.Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention, can also carry out some improvement and modification to the present invention, these improvement and modification also fall in the protection domain of claim of the present invention.

Claims (5)

1. engine ultrasonic cleaning agent/liquid recycle method is characterized in that, may further comprise the steps:
A) add sulphuric acid soln in ultrasonic cleaning waste water, the pH that regulates ultrasonic cleaning waste water is 1.5~2.5;
B) the ultrasonic cleaning waste water that will add sulphuric acid soln heats;
C) treat to filter after the described ultrasonic cleaning waste water cooling.
2. engine ultrasonic cleaning agent according to claim 1/liquid recycle method is characterized in that, described a) in sulphuric acid soln be that mass percent concentration is that 98% sulfuric acid and water mix with volume ratio at 1: 1.
3. engine ultrasonic cleaning agent according to claim 1 and 2/liquid recycle method is characterized in that, described a) the middle pH that regulates ultrasonic cleaning waste water is 2.
4. engine ultrasonic cleaning agent according to claim 1/liquid recycle method is characterized in that described b) in the heating temperature be 80 ℃~120 ℃.
5. according to claim 1 or 4 described engine ultrasonic cleaning agent/liquid recycle methods, it is characterized in that the time of heating is 20min~40min.
CN2011101430234A 2011-05-30 2011-05-30 Cycle utilization method of engine ultrasonic cleaning agent / liquid Expired - Fee Related CN102225820B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103447746A (en) * 2013-09-06 2013-12-18 潍柴动力(潍坊)再制造有限公司 Surface treatment process of engine body in engine refabrication process

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1344685A (en) * 2001-10-15 2002-04-17 南京大学环境学院 Organic waste water treaitng magnetic field and supersonic wave method
CN1429781A (en) * 2001-12-30 2003-07-16 中国科学院沈阳应用生态研究所 Oil extraction waste water treatment method and its special reaction equipment
CN1445172A (en) * 2003-04-28 2003-10-01 南京大学 Method for handling industrial waste water by using aeration cooperated with ultrasonic treatment.

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1344685A (en) * 2001-10-15 2002-04-17 南京大学环境学院 Organic waste water treaitng magnetic field and supersonic wave method
CN1429781A (en) * 2001-12-30 2003-07-16 中国科学院沈阳应用生态研究所 Oil extraction waste water treatment method and its special reaction equipment
CN1445172A (en) * 2003-04-28 2003-10-01 南京大学 Method for handling industrial waste water by using aeration cooperated with ultrasonic treatment.

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
《工业水处理》 20081231 许国栋等 超滤-纳滤处理超声波清洗废水的中试研究 35-38 1-5 第28卷, 第12期 *
《环境科学与管理》 20110430 陶秀成等 汽车发动机超声清洗废水处理实验研究 82-84 1-5 第36卷, 第04期 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103447746A (en) * 2013-09-06 2013-12-18 潍柴动力(潍坊)再制造有限公司 Surface treatment process of engine body in engine refabrication process
CN103447746B (en) * 2013-09-06 2015-10-28 潍柴动力(潍坊)再制造有限公司 The process of surface treatment of engine body in engine remanufacturing process

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