CN102225274A - Easily-cleaned filter cloth, monofilament used for production and method for manufacturing filter cloth - Google Patents

Easily-cleaned filter cloth, monofilament used for production and method for manufacturing filter cloth Download PDF

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Publication number
CN102225274A
CN102225274A CN201110102143XA CN201110102143A CN102225274A CN 102225274 A CN102225274 A CN 102225274A CN 201110102143X A CN201110102143X A CN 201110102143XA CN 201110102143 A CN201110102143 A CN 201110102143A CN 102225274 A CN102225274 A CN 102225274A
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Prior art keywords
filter
filter cloth
cloth body
pressure
monofilament
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CN201110102143XA
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Chinese (zh)
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袁凌俊
王英奎
石增立
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Individual
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Abstract

The invention belongs to the technical fields of filter cloth and filter cloth manufacturing methods and discloses an easily-cleaned filter cloth, a monofilament used for production and a method for manufacturing the filter cloth. The easily-cleaned filter cloth is characterized by comprising a filter cloth body with filter holes, wherein the side wall, adjacent to filter residues, of the filter cloth body is a smooth surface; the filter holes are of a platform shape; the diameter of the side, adjacent to the filter residues, of the each filter hole is smaller than that of the side, adjacent to a filtrate, of the each filter hole; and the area of one side, adjacent to the filtrate, of each filter hole is 1.3-3 times that of the side, adjacent to the filter residues, of each filter hole. In a filtering process, the diameter of the side, adjacent to the filter residues, of the each filter hole is smaller, so that the grains which cannot be filtered are stopped outside the filter cloth body, and the filtrate and small grains which enter into the filter holes can flow out smoothly from the filter holes. The small grains are not remained in the filter holes, so that the filter holes are prevented from being blocked. The surface of one side, located at the filter residues, of the filter cloth body is a smooth surface, so that the filter residues attached to the surface can be conveniently cleared away, the service life of the filter cloth is prolonged and the production cost is lowered.

Description

The easy cleaning filter cloth, produce with the monofilament and the method for producing this filter cloth
Technical field
The method and technology field that the invention belongs to filter cloth, produces the monofilament of this filter cloth and produce filter cloth relates to a kind of easy cleaning filter cloth concretely, produces with the monofilament and the method for producing this filter cloth.
Background technology
In industries such as medicine manufacturings, industrial filter cloth is widely used, and because of filtering accuracy requires height, the filter opening of filter cloth is smaller, in filter process, the filter opening of filter cloth is easy to be stopped up by fine particle, influences filter effect, because filter cloth is rough, granule enters into filter opening inside in addition, clean very difficulty, use a period of time just must change, increased production cost.In order to prevent to stop up, often adopt two-layer filter cloth, ground floor is the aperture filter cloth, the second layer adopts the macropore filter cloth, like this, has increased production cost equally.
Summary of the invention
The industrial filter cloth of easy cleaning that first technical problem that the present invention solves just provides a kind of difficult obstruction, is convenient to clean.
For solving the problems of the technologies described above, the technical scheme that the present invention proposes is:
Comprise the filter cloth body that has filter opening, described filter cloth body is a burnishing surface near filter residue one side, described filter opening is the platform shape of the aperture of close filter residue one side less than the aperture of close filtrate one side, and the area of close filtrate one side of described filter opening is 1.3-3 times near the area of filter residue one side.
Its additional technical feature is:
The area of close filtrate one side of described filter opening is 2.1-2.2 times near the area of filter residue one side.
Second technical problem that the present invention solves just provides a kind of monofilament of producing the industrial filter cloth of above-mentioned easy cleaning.
For solving the problems of the technologies described above, the technical scheme that the present invention proposes is:
This monofilament includes following materials in weight portion:
The polypropylene fibre double centner;
Terylene 3.9-4.1 kilogram;
Size 1.9-2.1 kilogram;
Rare earth alloy 0.29-0.3 kilogram;
With above-mentioned material through premix, extrude, traction, negative pressure dewater, dry.
Its additional technical feature is:
Described terylene is the 3.95-4.0 kilogram; Described size is the 1.95-2.0 kilogram.
The 3rd technical problem that the present invention solves just provides a kind of method of producing the industrial filter cloth of above-mentioned easy cleaning.
For solving the problems of the technologies described above, the technical scheme that the present invention proposes is:
This method comprises the following steps:
The first step is woven into initial filter cloth body with monofilament;
Second step, the pressure roller of initial filter cloth body that braiding is good by being arranged in parallel up and down, pressure between two pressure rollers is 48-55 tons, a pressure roller is the hot pressing roller, the temperature of this hot pressing roller is controlled at 187 ℃-192 ℃, another pressure roller is the normal temperature pressure roller, and the gait of march of initial filter cloth body is controlled at 3-30 meters/minutes;
The 3rd step, check, packing, warehouse-in.
Its additional technical feature is:
Pressure between two pressure rollers is 49-50 tons, and the temperature of described hot pressing roller is controlled at 189 ℃-190 ℃, and the gait of march of initial filter cloth body is controlled at 17-18 meters/minutes.
The industrial filter cloth of easy cleaning provided by the invention, compare with prior art and to have the following advantages: one, owing to comprise the filter cloth body that has filter opening, described filter cloth body is a burnishing surface near filter residue one side, described filter opening is the platform shape of the aperture of close filter residue one side less than the aperture of close filtrate one side, the area of close filtrate one side of described filter opening is 1.3-3 times near the area of filter residue one side, when filtering, the mixed liquor that contains filter residue filters through the industrial filter cloth of this easy cleaning, filtrate leaches through filter opening, filter residue is filtered out by filter cloth, because under the aperture of the filter opening of close filter residue one side, the particle that can not filter is trapped in the outside of filter cloth body, the filtrate and the granule that enter in the filter opening can flow out through filter opening smoothly, granule can not remain in the filter opening, therefore can not stop up filter opening, and the surface that is positioned at filter residue one side is burnishing surface, cleans for being convenient to attached to the filter residue on surface, prolong the service life of filter cloth, reduced production cost; Its two because described filter opening be near the area of filter residue one side 2.1-2.2 times near the area of filtrate one side, be more conducive to filter and cleaning; Its three, the industrial filter cloth production of this easy cleaning monofilament is produced owing to adopt polypropylene fibre and terylene to mix, in the time will crossing initial filter cloth body and extrude by pressure roller, filter opening is Paint Gloss, is convenient to filter, and is not easy to stop up; They are four years old, owing to will weave the pressure roller of initial filter cloth body well by being arranged in parallel up and down, pressure between two pressure rollers is 48-55 tons, a pressure roller is the hot pressing roller, and the temperature of this hot pressing roller is controlled at 187 ℃-192 ℃, and another pressure roller is the normal temperature pressure roller, the gait of march of initial filter cloth body is controlled at 3-30 meters/minutes, like this, can guarantee one side for smooth flat, and can be controlled at filter opening and be 1.3-3 times near the area of filter residue one side near the area of filtrate one side.
Description of drawings
Fig. 1 is the structural representation in the industrial filter cloth of easy cleaning cross section;
Fig. 2 is user mode figure.
The specific embodiment
Below in conjunction with the drawings and specific embodiments to easy cleaning filter cloth proposed by the invention, produce with the monofilament and the method for producing this filter cloth and be described further.
As depicted in figs. 1 and 2, be the structural representation in the industrial filter cloth of easy cleaning cross section.Its structure comprises the filter cloth body 2 that has filter opening 1, filter cloth body 2 is a burnishing surface near a side of filter residue 3, filter opening 1 is the platform shape of the aperture of close filter residue 3 one sides less than the aperture of close filtrate 4 one sides, and the area of filter opening 1 close filtrate 4 one sides is 1.3-3 times near the area of filter residue 3 one sides.
When filtering; the mixed liquor that contains filter residue filters through filter cloth body 2; filtrate 4 leaches through filter opening 1; filter residue 3 is filtered out by filter cloth; because under the aperture of the filter opening of close filter residue 3 one sides; the particle that can not filter is trapped in the outside of filter cloth body; the filtrate and the granule that enter in the filter opening 1 can flow out through filter opening smoothly; granule can not remain in the filter opening; therefore can not stop up filter opening, and the surface that is positioned at filter residue one side is burnishing surface, cleans for being convenient to attached to the filter residue on surface; prolong the service life of filter cloth, reduced production cost.
In order to be more conducive to filter and clean, the area of filter opening 1 close filtrate 4 one sides is 2.1-2.2 times near the area of filter residue 3 one sides.
Be used to produce the monofilament of this easy cleaning filter cloth, this monofilament includes following materials in weight portion:
The polypropylene fibre double centner;
Terylene 3.9-4.1 kilogram;
Size 1.9-2.1 kilogram;
Rare earth alloy 0.29-0.3 kilogram;
With above-mentioned material through premix, extrude, traction, negative pressure dewater, dry.
Certainly, in order to improve its filter effect, terylene is the 3.95-4.0 kilogram; Size is the 1.95-2.0 kilogram.
Produce the method for the industrial filter cloth of above-mentioned easy cleaning, this method comprises the following steps:
The first step is woven into initial filter cloth body with monofilament;
Second step, the pressure roller of initial filter cloth body that braiding is good by being arranged in parallel up and down, pressure between two pressure rollers is 48-55 tons, a pressure roller is the hot pressing roller, the temperature of this hot pressing roller is controlled at 187 ℃-192 ℃, another pressure roller is the normal temperature pressure roller, and the gait of march of initial filter cloth body is controlled at 3-30 meters/minutes;
The 3rd step, check, packing, warehouse-in.
For the filter effect that improves the industrial filter cloth of easy cleaning be convenient to cleaning performance, the pressure between two pressure rollers is 49-50 tons, and the temperature of described hot pressing roller is controlled at 189 ℃-190 ℃, and the gait of march of initial filter cloth body is controlled at 17-18 meters/minutes.
Embodiment 1
One, preparation monofilament
Take by weighing the polypropylene fibre double centner; 3.9 kilograms of terylene; 2.1 kilograms of sizes; 0.3 kilogram of rare earth alloy; With above-mentioned material through premix, extrude, traction, negative pressure dewater, dry, and makes monofilament;
Two, the industrial filter cloth of production easy cleaning
The first step weaves initial filter cloth body
The monofilament of making is woven into initial filter cloth body;
Second step, will the good pressure roller of initial filter cloth body of braiding by being arranged in parallel up and down, the pressure between two pressure rollers is 55 tons, a pressure roller is the hot pressing roller, the temperature of this hot pressing roller is controlled at 192 ℃, and another pressure roller is the normal temperature pressure roller, and the gait of march of initial filter cloth body is controlled at 30 meters/minute;
The 3rd step, check, packing, warehouse-in.
Embodiment 2
One, preparation monofilament
Take by weighing the polypropylene fibre double centner; 4.1 kilograms of terylene; 1.9 kilograms of sizes; 0.29 kilogram of rare earth alloy; With above-mentioned material through premix, extrude, traction, negative pressure dewater, dry, and makes monofilament;
Two, the industrial filter cloth of production easy cleaning
The first step weaves initial filter cloth body
The monofilament of making is woven into initial filter cloth body;
Second step, will the good pressure roller of initial filter cloth body of braiding by being arranged in parallel up and down, the pressure between two pressure rollers is 48 tons, a pressure roller is the hot pressing roller, the temperature of this hot pressing roller is controlled at 187 ℃, and another pressure roller is the normal temperature pressure roller, and the gait of march of initial filter cloth body is controlled at 3 meters/minute;
The 3rd step, check, packing, warehouse-in.
Embodiment 3
One, preparation monofilament
Take by weighing the polypropylene fibre double centner; 3.95 kilograms of terylene; 1.95 kilograms of sizes; 0.29 kilogram of rare earth alloy; With above-mentioned material through premix, extrude, traction, negative pressure dewater, dry, and makes monofilament;
Two, the industrial filter cloth of production easy cleaning
The first step weaves initial filter cloth body
The monofilament of making is woven into initial filter cloth body;
Second step, will the good pressure roller of initial filter cloth body of braiding by being arranged in parallel up and down, the pressure between two pressure rollers is 49 tons, a pressure roller is the hot pressing roller, the temperature of this hot pressing roller is controlled at 189 ℃, and another pressure roller is the normal temperature pressure roller, and the gait of march of initial filter cloth body is controlled at 17 meters/minute;
The 3rd step, check, packing, warehouse-in.
Embodiment 4
One, preparation monofilament
Take by weighing the polypropylene fibre double centner; 4.0 kilograms of terylene; 2.0 kilograms of sizes; 0.30 kilogram of rare earth alloy; With above-mentioned material through premix, extrude, traction, negative pressure dewater, dry, and makes monofilament;
Two, the industrial filter cloth of production easy cleaning
The first step weaves initial filter cloth body
The monofilament of making is woven into initial filter cloth body;
Second step, will the good pressure roller of initial filter cloth body of braiding by being arranged in parallel up and down, the pressure between two pressure rollers is 50 tons, a pressure roller is the hot pressing roller, the temperature of this hot pressing roller is controlled at 190 ℃, and another pressure roller is the normal temperature pressure roller, and the gait of march of initial filter cloth body is controlled at 18 meters/minute;
The 3rd step, check, packing, warehouse-in.
Embodiment 5
One, preparation monofilament
Take by weighing the polypropylene fibre double centner; 4.0 kilograms of terylene; 2.0 kilograms of sizes; 0.29 kilogram of rare earth alloy; With above-mentioned material through premix, extrude, traction, negative pressure dewater, dry, and makes monofilament;
Two, the industrial filter cloth of production easy cleaning
The first step weaves initial filter cloth body
The monofilament of making is woven into initial filter cloth body;
Second step, the pressure roller of initial filter cloth body that braiding is good by being arranged in parallel up and down, pressure between two pressure rollers is 49.5 tons, a pressure roller is the hot pressing roller, the temperature of this hot pressing roller is controlled at 190 ℃, another pressure roller is the normal temperature pressure roller, and the gait of march of initial filter cloth body is controlled at 17.5 meters/minute;
The 3rd step, check, packing, warehouse-in.

Claims (6)

1. the industrial filter cloth of easy cleaning, comprise the filter cloth body that has filter opening, it is characterized in that: described filter cloth body is a burnishing surface near filter residue one side, described filter opening is the platform shape of the aperture of close filter residue one side less than the aperture of close filtrate one side, and the area of close filtrate one side of described filter opening is 1.3-3 times near the area of filter residue one side.
2. the industrial filter cloth of easy cleaning according to claim 1 is characterized in that: the area of close filtrate one side of described filter opening is 2.1-2.2 times near the area of filter residue one side.
3. the industrial filter cloth monofilament of the described easy cleaning of production claim 1, it is characterized in that: this monofilament includes following materials in weight portion:
The polypropylene fibre double centner;
Terylene 3.9-4.1 kilogram;
Size 1.9-2.1 kilogram;
Rare earth alloy 0.29-0.3 kilogram;
With above-mentioned material through premix, extrude, traction, negative pressure dewater, dry.
4. the industrial filter cloth monofilament of easy cleaning according to claim 3 is characterized in that: described terylene is the 3.95-4.0 kilogram; Described size is the 1.95-2.0 kilogram.
5. the production method of the industrial filter cloth of the described easy cleaning of claim 1, it is characterized in that: this method comprises the following steps:
The first step is woven into initial filter cloth body with monofilament;
Second step, the pressure roller of initial filter cloth body that braiding is good by being arranged in parallel up and down, pressure between two pressure rollers is 48-55 tons, a pressure roller is the hot pressing roller, the temperature of this hot pressing roller is controlled at 187 ℃-192 ℃, another pressure roller is the normal temperature pressure roller, and the gait of march of initial filter cloth body is controlled at 3-30 meters/minutes;
The 3rd step, check, packing, warehouse-in.
6. the production method of the industrial filter cloth of easy cleaning according to claim 5, it is characterized in that: the pressure between two pressure rollers is 49-50 tons, the temperature of described hot pressing roller is controlled at 189 ℃-190 ℃, and the gait of march of initial filter cloth body is controlled at 17-18 meters/minutes.
CN201110102143XA 2011-04-22 2011-04-22 Easily-cleaned filter cloth, monofilament used for production and method for manufacturing filter cloth Pending CN102225274A (en)

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CN201110102143XA CN102225274A (en) 2011-04-22 2011-04-22 Easily-cleaned filter cloth, monofilament used for production and method for manufacturing filter cloth

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107398112A (en) * 2017-08-10 2017-11-28 南通江天化学股份有限公司 Triazine axoplasm microparticle filter

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02303506A (en) * 1989-05-16 1990-12-17 Aisin Seiki Co Ltd Method for filtering viscous suspended matter-containing liquid
CN2412021Y (en) * 1999-12-17 2000-12-27 娄天彦 Filtering cloth
CN2529694Y (en) * 2002-01-20 2003-01-08 天台县华顶滤布丝网工艺厂 Industrial filter cloth
UA13071U (en) * 2005-09-14 2006-03-15 Close Corp Technical Web Facto Filtering cloth with smooth surface
JP3995967B2 (en) * 2002-03-27 2007-10-24 シキボウ株式会社 Filter cloth for filter press
CN101332384A (en) * 2007-06-26 2008-12-31 上海火炬产业用纺织品有限公司 Filter cloth using polypropylene fiber silk as raw material and production method thereof
CN201353446Y (en) * 2008-09-17 2009-12-02 广州绿由工业弃置废物回收处理有限公司 Filter cloth and filter press device of plate and frame filter press
CN201431822Y (en) * 2009-07-03 2010-03-31 厦门美达斯环保工业有限公司 Composite filter cloth
CN201516316U (en) * 2009-08-28 2010-06-30 于志华 Multi-fiber multi-layer compound acupuncture non-woven filtration cloth
CN201760186U (en) * 2010-05-04 2011-03-16 烟台星禾过滤科技有限公司 Belt type filter cloth
CN201768439U (en) * 2010-09-03 2011-03-23 浙江三星特种纺织有限公司 Double-layer polyamide single yarn filter cloth
CN202028281U (en) * 2011-04-22 2011-11-09 袁凌俊 Easily-cleaned industrial filter cloth

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH02303506A (en) * 1989-05-16 1990-12-17 Aisin Seiki Co Ltd Method for filtering viscous suspended matter-containing liquid
CN2412021Y (en) * 1999-12-17 2000-12-27 娄天彦 Filtering cloth
CN2529694Y (en) * 2002-01-20 2003-01-08 天台县华顶滤布丝网工艺厂 Industrial filter cloth
JP3995967B2 (en) * 2002-03-27 2007-10-24 シキボウ株式会社 Filter cloth for filter press
UA13071U (en) * 2005-09-14 2006-03-15 Close Corp Technical Web Facto Filtering cloth with smooth surface
CN101332384A (en) * 2007-06-26 2008-12-31 上海火炬产业用纺织品有限公司 Filter cloth using polypropylene fiber silk as raw material and production method thereof
CN201353446Y (en) * 2008-09-17 2009-12-02 广州绿由工业弃置废物回收处理有限公司 Filter cloth and filter press device of plate and frame filter press
CN201431822Y (en) * 2009-07-03 2010-03-31 厦门美达斯环保工业有限公司 Composite filter cloth
CN201516316U (en) * 2009-08-28 2010-06-30 于志华 Multi-fiber multi-layer compound acupuncture non-woven filtration cloth
CN201760186U (en) * 2010-05-04 2011-03-16 烟台星禾过滤科技有限公司 Belt type filter cloth
CN201768439U (en) * 2010-09-03 2011-03-23 浙江三星特种纺织有限公司 Double-layer polyamide single yarn filter cloth
CN202028281U (en) * 2011-04-22 2011-11-09 袁凌俊 Easily-cleaned industrial filter cloth

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107398112A (en) * 2017-08-10 2017-11-28 南通江天化学股份有限公司 Triazine axoplasm microparticle filter

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Application publication date: 20111026