CN102221829A - Integrated enterprise production equipment management and control system and method - Google Patents
Integrated enterprise production equipment management and control system and method Download PDFInfo
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- CN102221829A CN102221829A CN2010101516616A CN201010151661A CN102221829A CN 102221829 A CN102221829 A CN 102221829A CN 2010101516616 A CN2010101516616 A CN 2010101516616A CN 201010151661 A CN201010151661 A CN 201010151661A CN 102221829 A CN102221829 A CN 102221829A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention discloses an integrated enterprise production equipment management and control system and an integrated enterprise production equipment management and control method. The system comprises an equipment layer and a workshop workstation layer. The equipment layer is formed by the networking of each piece of production equipment in an enterprise production field, and is used for transmitting the information of each piece of production equipment to the workshop workstation layer by a network. The workshop workstation layer is used for transmitting an instruction to control the equipment layer, and receiving the information from the equipment layer. The system also can be provided with an enterprise server layer and a client layer, wherein the enterprise server layer stores the information from the workshop workstation layer, and provides an access function for the client layer. By the system and the method, real-time information transmission and transparent management at all levels from the monitoring control of an industrial field at a bottom level and enterprise administrative management at a top level are realized, the sharing and effective utilization of the information are realized, the in-situ control and diagnosis of field equipment and the real-time diagnosis of key equipment are realized, and equipment failures are prevented in advance under the condition of not changing the hardware of the conventional production equipment.
Description
Technical field
The present invention relates to the enterprise production management control system, relate in particular to a kind of enterprise and produce control integration system and method.
Background technology
In recent years, IT application in enterprises has been subjected to extensive attention.For improving product percent of pass and quality, reduction cost of products, increase work efficiency, strengthen the market competitiveness of enterprises, manufacturing enterprise comprises the lithium battery manufacturing enterprise development modernization production management strategy of need implementing to use IT to propel industrialization.Therefore; need real-time collection, arrangement, storage, monitoring and the analysis of realization to production data; reaching general management to equipment inspection, corrective maintenance, equipment downtime, processing quality control, workshop field control etc., for enterprise's production decision provide accurately, in time, comprehensively data analysis and management platform.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of enterprise production equipment control integration system and method, realization comprises from the Monitoring and Controlling of industry spot to be managed to the information real-time Transmission and the transparence of the bottom-up all levels of enterprise operation and management, sharing and effectively utilization of realization information, realize controlling on the spot and the real-time diagnosis of diagnosis, key equipment of field apparatus, in advance the prevention apparatus fault.
The present invention has adopted following technical scheme:
A kind of enterprise production equipment control integration system comprises: mechanical floor and shopwork station layer; Described mechanical floor is built up by each production equipment networking that enterprises production locale need be managed control, is used for sending the information of described each production equipment to described shopwork station layer by network; Described shopwork station layer is used to issue the described mechanical floor of instruction control, and receives the information of described each production equipment of described mechanical floor.
Further, described system also comprises: enterprise servers layer and client tier; Wherein, described enterprise servers layer comprises database server and web server; Described database server stores is from the information of described shopwork station layer; Described web server provides access function for described client tier.
Preferably, in the described mechanical floor of said system industrial gateway is set, is used for described each production equipment after the networking is connected to Ethernet; Described mechanical floor is communicated by letter with described shopwork station layer by Ethernet.
Preferably, the described mechanical floor of said system comprises modular converter, and the control hardware characteristics that are used for using separately according to described each production equipment transfer its equipment interface data bus to unified data bus.Described unified data bus is RS485, or CAN, or RS422, or RF.
Preferably, the described client tier of said system is submitted described web server to by web browser input information, described web server conducts interviews to described database server according to these information, and outputs to described web browser after described database server return results handled and use for described client tier.
Preferably, adopt the mode of operation of client/server between the described shopwork station layer of said system and the described enterprise servers layer.
Preferably, adopt the mode of operation of browser/server between the described enterprise servers layer of said system and the described client tier.
The present invention also provides a kind of enterprise production equipment control integration method, the Monitoring and Controlling and the enterprise operation and management of enterprises production locale are combined, realization information real-time Transmission and transparence management, comprise: each production equipment networking that enterprises production locale need be managed control is built up mechanical floor via industrial gateway, by network the information of described each production equipment of described mechanical floor is sent to shopwork station layer; Described shopwork station layer is by issuing the described mechanical floor of instruction control, and receives the information of described each production equipment of described mechanical floor.
Further, described method also comprises: the information feedback of described each production equipment that described shopwork station layer will obtain from described mechanical floor is given the enterprise servers layer; Described enterprise servers are by the information of database server stores from described shopwork station layer, and provide access function by the web server for client tier.
Beneficial effect of the present invention is: under the hardware case that does not change original production equipment, the solution of the various data of automatic collection, record and the generation of storage production run is provided for manufacturing enterprise, for Workshop Production management, equipment control and product quality management provide reliable foundation, for enterprise's Workshop Production layer and the effective communication of management decision layer provide first-hand information, be one of effective means that realizes manufacturing enterprise's information system management.
Description of drawings
Fig. 1 is the structural representation of the production equipment control integration system embodiment of enterprise of the present invention;
Fig. 2 is the mode of operation synoptic diagram between mechanical floor and the shopwork station layer among the described embodiment of Fig. 1;
Fig. 3 is the mode of operation synoptic diagram between shopwork station layer and the enterprise servers layer among the described embodiment of Fig. 1;
Fig. 4 is the mode of operation synoptic diagram between enterprise servers layer and the client tier among the described embodiment of Fig. 1.
Embodiment
In conjunction with the accompanying drawings the present invention is described in further detail below by embodiment.
Enterprise of the present invention production equipment control integration system comprises: mechanical floor and shopwork station layer; Mechanical floor is built up by each production equipment networking that enterprises production locale need be managed control, is used for sending the information of each production equipment to shopwork station layer by network; Shopwork station layer is used to issue the instruction control mechanical floor, and the information of each production equipment of receiving equipment layer.
For guaranteeing that data transmission security is reliable, networking is simple and easy flexibly, the networking mode between mechanical floor and the shopwork station layer can be a LAN (Local Area Network); Yet for can be by this LAN (Local Area Network) of extranet access, control integration system also comprises enterprise servers layer and client tier except mechanical floor and shopwork station layer; Wherein, the enterprise servers layer comprises database server and web server; This database server stores is from the information of shopwork station layer; The web server then provides access function for client tier.
The present invention is an example with lithium battery manufacturing enterprise, and enterprise of the present invention production equipment control integration system is described further.Lithium ion battery is state-of-the-art in the world at present commercialization secondary cell, development along with various electronic products, the demand of lithium ion battery presented increase situation rapidly, performance and production efficiency to the lithium battery production equipment are had higher requirement, and also important process in the lithium ion battery manufacture process such as lug welding, lamination, the management and control to the lithium ion battery production equipment of employed production equipment such as reeling, changing into are had higher requirement.For lithium battery production equipment performance, equipment failure, plant efficiency, product quality or the like index quantizes and provides form can make things convenient for the information system management of lithium ion battery manufacturing enterprise greatly.The production equipment control integration system embodiment of enterprise of the present invention is shown in Fig. 2-4.
In mechanical floor, as shown in Figure 2, need the interface data bus of each production equipment of management control to transfer unified data bus to by modular converter, controller area network) or RS422 or RF comprise RS485 or CAN (ControllerArea Network:, setting up into the on-the-spot net of underlying device then, is RS485 net or CAN net etc. as networking; When equipment provides RS485 or CAN or RS422 or RF interface, need not use modular converter just can directly set up into the on-the-spot net of underlying device; When device data exchange need be used the RS232 interface, need transfer a kind of interface among RS485, CAN, RS422, the RF to by adapter.Mechanical floor has gathered the complete information table of the production equipment that needs management and control, comprises production scene data acquisition, field apparatus control etc.;
Be provided with the gateway or the industrial gateway of design voluntarily in the mechanical floor, by this gateway the on-the-spot net of underlying device is connected to Ethernet, then, mechanical floor is sent to shopwork station layer by Ethernet or other forms of network with the information of each production equipment, network communication protocol can adopt ICP/IP protocol (Transmission Control Protocol/Internet Protocol, TCP).This paper is called E/S (Equipment/Server: device/server) with the mode of operation of mechanical floor and shopwork station layer.Among a kind of embodiment, mechanical floor can provide man-machine interface that field data, facility information are gathered.
Be the convenient network that is made of shopwork station layer and mechanical floor from external reference, control integration system also comprises enterprise servers layer and client tier except mechanical floor and shopwork station layer.Information is exchanged visits between shopwork station layer and the enterprise servers layer.The enterprise servers layer comprises database server and web server; Database server stores is from the data of shopwork station layer; The web server provides access function for client tier, show as client tier and submit the web server to by web browser input information, the web server conducts interviews to database server according to these information, and outputs to the web browser after the database server return results handled and use for client tier.
As shown in Figure 3, be that (Client/Server: mode of operation realization information client/server) is exchanged visits by C/S between shopwork station layer and the enterprise servers layer.SQL is installed on enterprise servers database service is provided, OLE (Object Linking andEmbedding: object connects and embeds) is provided, and (Database: database) interface is to shopwork station layer for DB, shopwork station layer by ADO (ActiveX Data Objucts:ActiveX data object) technology with collection in worksite to data import database on the enterprise servers into, by database field data information is carried out the storage and uniform management, thereby make that can carry out database between shopwork station layer and the enterprise servers layer exchanges visits.Among a kind of embodiment, the information of all field datas is encoded, is resolved by the linear list form.Among another embodiment, on the enterprise servers other databases can be installed, as ORACLE, DB2, SYBASE etc.
Between enterprise servers layer and the client tier with B/S (Browser/Server: mode of operation work browser/server), as shown in Figure 4.Adopting browser/server (B/S) architecture to make the user directly enter the enterprise servers layer by browser operates; Can directly handle official business on the net at INTERNET, not be subjected to the restriction of office.Set up the Web website on enterprise servers the Web server function is provided, creating the ASP.NET web application by ASP.NET in the embodiment of the invention provides Web service to client; Can use other webpage programmed scripts to create weblication among other embodiment.When client needs access corporate sever, by input entry information of the list (Form) in the browser Web document and Query Information, submit to Web server, Web server places one group of environmental variance or standard input with these information, and (Common GatewayInterface: common gateway interface) application program is called to CGI.The CGI application program becomes corresponding SQL statement with these information translation, and database is conducted interviews, and data processed result turns back to browser by Web server with the Web document by standard output, explains execution by browser.In one embodiment, web application can realize storing and retrieving the data source of dynamic data, can also realize production report, quality form, fault form and realize the apparatus and process parameter query.
Therefore, the construction of lithium battery manufacturing equipment network " control integration system " only needs the basic network based on enterprise, the thought and the method for the utilization system integration, adopt advanced computer technology, network technology, database technology, many technology such as control technology and fieldbus, adopt the modern enterprise management mode, realize the global optimization of enterprise production and management process, build up and cover the enterprise production management layer, the system ensemble of the automation function of key-course, form a unified information, produce, decision management system realizes the informationization of manufacturing enterprise on this basis, digitizing.
The present invention also provides a kind of enterprise lithium battery manufacturing enterprise production equipment control integration method corresponding with said system embodiment, the Monitoring and Controlling and the enterprise operation and management of enterprises production locale are combined, realization information real-time Transmission and transparence management, comprising: each production equipment networking that enterprises production locale need be managed control is built up mechanical floor via industrial gateway; By network the information of each production equipment of mechanical floor is sent to shopwork station layer; Shopwork station layer is by issuing the instruction control mechanical floor, and the information of described each production equipment of receiving equipment layer.For external reference is provided, this method also comprises: shopwork station layer is given the enterprise servers layer with the information feedback of each production equipment that the slave unit layer obtains; Enterprise servers are by the information of database server stores from shopwork station layer, and provide access function by the web server for client tier.Concrete communication is with reference to the narration of front control integration system between each layer, and this does not give unnecessary details.
The inventive method is under the hardware case that does not change original equipment, the solution of the various data of automatic collection, record and the generation of storage production run is provided for lithium electricity manufacturing enterprise, for Workshop Production management, equipment control and product quality management provide reliable foundation, for enterprise's Workshop Production layer and the effective communication of management decision layer provide first-hand information, be one of effective means that realizes the battery production enterprise information management.
Above content be in conjunction with concrete embodiment to further describing that the present invention did, can not assert that concrete enforcement of the present invention is confined to these explanations.For the those of ordinary skill of technical field of the present invention, without departing from the inventive concept of the premise, can also make some simple deduction or replace, all should be considered as belonging to protection scope of the present invention.
Claims (10)
1. enterprise's production equipment control integration system is characterized in that, comprising: mechanical floor and shopwork station layer; Described mechanical floor is built up by each production equipment networking that enterprises production locale need be managed control, is used for sending the information of described each production equipment to described shopwork station layer by network; Described shopwork station layer is used to issue the described mechanical floor of instruction control, and receives the information of described each production equipment of described mechanical floor.
2. control integration system as claimed in claim 1 is characterized in that, described system also comprises: enterprise servers layer and client tier; Wherein, described enterprise servers layer comprises database server and web server; Described database server stores is from the information of described shopwork station layer; Described web server provides access function for described client tier.
3. system as claimed in claim 1 or 2 is characterized in that, industrial gateway is set in the described mechanical floor, is used for described each production equipment after the networking is connected to Ethernet; Described mechanical floor is communicated by letter with described shopwork station layer by Ethernet.
4. system as claimed in claim 1 or 2 is characterized in that described mechanical floor comprises modular converter, and the control hardware characteristics that are used for using separately according to described each production equipment transfer its equipment interface data bus to unified data bus.
5. system as claimed in claim 4 is characterized in that, described unified data bus is RS485, or CAN, or RS422, or RF.
6. system as claimed in claim 2 is characterized in that, adopts the mode of operation of client/server between described shopwork station layer and the described enterprise servers layer.
7. system as claimed in claim 2 is characterized in that, adopts the mode of operation of browser/server between described enterprise servers layer and the described client tier; Described client tier is submitted described web server to by web browser input information, described web server conducts interviews to described database server according to these information, and outputs to described web browser after described database server return results handled and use for described client tier.
8. enterprise's production equipment control integration method is characterized in that, the Monitoring and Controlling and the enterprise operation and management of enterprises production locale combined, and realizes that information real-time Transmission and transparence manage, and comprising:
Enterprises production locale need be managed each production equipment networking of control and build up mechanical floor, the information of described each production equipment of described mechanical floor is sent to shopwork station layer by network;
Described shopwork station layer is by issuing the described mechanical floor of instruction control, and receives the information of described each production equipment of described mechanical floor.
9. control integration method as claimed in claim 8 is characterized in that: described method also comprises:
The information feedback of described each production equipment that described shopwork station layer will obtain from described mechanical floor is given the enterprise servers layer;
Described enterprise servers are by the information of database server stores from described shopwork station layer, and provide access function by the web server for client tier.
10. control integration method as claimed in claim 8 or 9 is characterized in that: described each production equipment networking that enterprises production locale need be managed control is built up this step of mechanical floor and specifically comprised: described each production equipment builds up mechanical floor via industrial gateway.
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| CN2010101516616A CN102221829A (en) | 2010-04-15 | 2010-04-15 | Integrated enterprise production equipment management and control system and method |
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| CN106227170A (en) * | 2016-08-26 | 2016-12-14 | 亚智系统科技(苏州)有限公司 | A kind of CIM integrating central management system producing equipment for PCB |
| CN108803549A (en) * | 2018-08-22 | 2018-11-13 | 江苏鑫领域智能科技有限公司 | Intelligent hot dip galvanizing process and management system |
| CN110753890A (en) * | 2017-06-07 | 2020-02-04 | 霍尼韦尔有限公司 | Browser-based monitoring display agnostic of data sources for monitoring a manufacturing or control process |
| CN112906920A (en) * | 2021-03-30 | 2021-06-04 | 一汽解放汽车有限公司 | State monitoring and predictive maintenance method and device for intelligent automobile manufacturing equipment |
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Application publication date: 20111019 |