CN102218591A - Rolling welding machine for steel bar framework of centrifugally formed concrete pile - Google Patents
Rolling welding machine for steel bar framework of centrifugally formed concrete pile Download PDFInfo
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- CN102218591A CN102218591A CN2011101405158A CN201110140515A CN102218591A CN 102218591 A CN102218591 A CN 102218591A CN 2011101405158 A CN2011101405158 A CN 2011101405158A CN 201110140515 A CN201110140515 A CN 201110140515A CN 102218591 A CN102218591 A CN 102218591A
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Abstract
The invention relates to a rolling welding machine for a steel bar framework of a centrifugally formed concrete pile. The machine comprises a base (1), a traction device (2), a material through and feeding disk (5) and a welding device (3), wherein the material through and feeding disk (5) and the welding device (3) are installed on the base (1); the material through and feeding disk (5) and the base (1) are connected by a support (7); the welding device (3) comprises an electrode rotating drum (3.1) and a motor (3.4) used for driving the electrode rotating drum (3.1) to rotate; an auxiliary rotary disk (6) is arranged between the material through and feeding disk (5) and the support (7); the material through and feeding disk (5) is rotatably connected with the auxiliary rotary disk (6); the auxiliary rotary disk (6) is a ring; and a connecting rod (11) used for transmission is arranged between the auxiliary rotary disk (6) and the electrode rotating drum (6). Compared with the prior art, the machine has the advantages of high production efficiency, low energy consumption, good safety and low production cost. Moreover, the rotational speed of the material through and feeding disk can be automatically regulated.
Description
Technical field
The invention belongs to field of welding devices, particularly relate to a kind of centrifugal process moulding concrete-pile framework of steel reinforcement seam welder.
Background technology
At present, the centrifugal process moulding concrete-pile framework of steel reinforcement seam welder of prior art comprise draw-gear and base and be installed on the base through material supply disk and welder, be installed between draw-gear and the welder through the material supply disk, be installed on the base by support through the material supply disk, be rotationally connected through material supply disk and support, and support is provided with the motor that is used to drive through the rotation of material supply disk; Welder comprises electrode rotating cylinder, fixed electrode, moving electrode and is used to drive the motor that the electrode rotating cylinder rotates, moving electrode is fixedlyed connected with the electrode rotating cylinder, fixed electrode is a device for disc, but there is following problem in the centrifugal process moulding concrete-pile framework of steel reinforcement seam welder of prior art:
1, need to use 2 motors to provide power to the rotation through material supply disk and electrode rotating cylinder respectively simultaneously, so poor through material supply disk and electrode rotating cylinder rotational synchronization, production efficiency is lower, and energy consumption is also higher;
2, the spiral bar amount that is wrapped on the material supply disk tails off gradually owing to constantly use, lighter overall weight, rotating condition when rotating condition when this just makes startup and winding constantly changes along with using, so the rotary speed through the material supply disk of spiral bar is difficult to automatic control.
3, particularly when rotating when slow through the material supply disk, the rotary speed of electrode rotating cylinder is constant, and this will cause the spiral bar on the material supply disk to produce the phenomenon of relaxing, thereby makes spiral bar go to machine exterior, make machine breakdown or blow down the operator, and produce unnecessary production safety accident; Simultaneously because above-mentioned phenomenon, this just must have an operator to monitor through expecting the rotation status of supply disk always, so that at any time to adjusting through the rotating speed of material supply disk, but have relatively high expectations for the operator, enough operating experiences and skilled must be arranged, otherwise still can't solve above-mentioned phenomenon, but also can cause the feeding of spiral bar smooth and easy inadequately, production efficiency is lower, and production cost is higher.
Summary of the invention
The present invention is directed to above problem provide that a kind of production efficiency is higher, energy consumption is lower, through the rotary speed of material supply disk can regulate automatically, security reaches the lower centrifugal process moulding concrete-pile framework of steel reinforcement seam welder of production cost well.
The present invention overcomes the above problems used technical scheme: a kind of centrifugal process moulding concrete-pile framework of steel reinforcement seam welder with following structure is provided, it comprises draw-gear, base and being installed on the base through material supply disk and welder, describedly between material supply disk and base, be connected by support, described welder comprises the electrode rotating cylinder and is used for the motor that the drive electrode rotating cylinder rotates, described through expecting to be provided with auxiliary turntable between supply disk and the support, and be rotationally connected through material supply disk and auxiliary turntable, described auxiliary turntable is an annulus, is provided with the connecting rod that is used for transmission between described auxiliary turntable and the electrode rotating cylinder.
After adopting above structure, compared with prior art, the present invention is owing to be provided with auxiliary turntable between material supply disk and support, and be rotationally connected through material supply disk and auxiliary turntable, auxiliary turntable is an annulus, be provided with the connecting rod that is used for transmission between auxiliary turntable and the electrode rotating cylinder, then saved original motor that rotational power is provided through the material supply disk of giving, auxiliary turntable and electrode rotating cylinder are by driven by motor in the welder, and do not have power source initiatively through the material supply disk, by the spiral bar that on the material supply disk, twines the active force through the material supply disk is just rotated, make that the twining amount of spiral bar does not influence through expecting the velocity of rotation of supply disk on the material supply disk, the velocity of rotation of material supply disk is by the active force decision of spiral bar, so the synchronism through material supply disk and electrode rotating cylinder is better, also produce the production safety story generation of relaxing and causing machine breakdown or blowing down the operator, also do not need to be provided with especially the operator of a guard simultaneously through material supply disk velocity of rotation with regard to spiral bar not occurring.Therefore the present invention have that production efficiency is higher, energy consumption is lower, through the rotary speed of material supply disk can regulate automatically, security reaches the lower advantage of production cost well.
As improvement, be located on the described auxiliary turntable and be used for auxiliary discharge rack through the discharging of material supply disk, then the position of spiral bar discharging when discharging is constant with respect to the fixed-site of moving electrode, can prevent that like this spiral bar is to the wearing and tearing through the material supply disk, the scope that also can not occur simultaneously skidding off fixed electrode because of spiral bar that the discharging position fixedly does not cause and main muscle are on welding, help improving and further enhance productivity, and reduce production costs.
As further improvement, described auxiliary turntable is provided with through material supply disk axial limiting and radially spacing stopping means, so just can prevent through the material supply disk in activity axial and radially, make through the rotation of material supply disk more stable, also just less to the resistance of the rotation of auxiliary turntable simultaneously, help further improving the rotating speed of electrode rotating cylinder, and then production efficiency is provided, reduce energy consumption and production costs.
As further improving, described stopping means comprises first roller, second roller, the 3rd roller and the 4th roller that is installed on the auxiliary turntable again; Be equipped with circumferential groove on the outer circumference surface of described first roller and the 3rd roller, and the line between first roller and the 3rd roller is through the center of circle of auxiliary turntable; Described outer circumference surface through the axial end of material supply disk is rotatably assorted in groove; Line between described second roller and the 4th roller is without the center of circle of auxiliary turntable, and the outer circumference surface of second roller and the 4th roller all is rotatably assorted with outer circumference surface through a material supply disk axial end, then the stopping means of this structure is simple in structure, easy to maintenance, maintenance cost is also lower, and it be replaceable through the material supply disk needing simultaneously only to remove first runner, help changing fast use up through the material supply disk, further enhance productivity, and make production cost lower.
Description of drawings
Fig. 1 is the structural representation of centrifugal process moulding concrete-pile framework of steel reinforcement seam welder of the present invention.
Fig. 2 is for centrifugal process moulding concrete-pile framework of steel reinforcement seam welder auxiliary turntable of the present invention with through expecting the structural representation of supply disk.
As shown in the figure: 1, base, 2, draw-gear, 3, welder, 3.1, the electrode rotating cylinder, 3.2, fixed electrode, 3.3, moving electrode, 3.4, motor, 4, discharge rack, 5, through the material supply disk, 6, auxiliary turntable, 7, support, 8, first runner, 9, second runner, 10, the 3rd runner, 11, connecting rod, the 12, the 4th runner.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is described further.
A kind of centrifugal process moulding concrete-pile framework of steel reinforcement seam welder as depicted in figs. 1 and 2, it comprises base 1, draw-gear 2 and being installed on the base 1 through material supply disk 5 and welder 3, describedly between material supply disk 5 and base 1, be connected by support 7, described welder 3 comprises electrode rotating cylinder 3.1 and is used for the motor 3.4 that drive electrode rotating cylinder 3.1 rotates, it is characterized in that: described through expecting to be provided with auxiliary turntable 6 between supply disk 5 and the support 7, and be rotationally connected with auxiliary turntable 6 through material supply disk 5, specifically be that auxiliary turntable 6 is located at originally on the position of material supply disk 5, described auxiliary turntable 6 is an annulus, be provided with the connecting rod 11 that is used for transmission between described auxiliary turntable 6 and the electrode rotating cylinder 3.1, fixedly connected with electrode rotating cylinder 3.1 with auxiliary turntable 6 respectively in the two ends of connecting rod 11, so that auxiliary turntable 6 and electrode rotating cylinder 3.1 rotate synchronously.Certain centrifugal process moulding concrete-pile framework of steel reinforcement seam welder of the present invention also comprises other parts, and these parts positions and connected mode all the centrifugal process moulding concrete-pile framework of steel reinforcement seam welder with prior art is identical, just be not repeated at this.
Be located on the described auxiliary turntable 6 and be used for auxiliary discharge rack 4 through 5 dischargings of material supply disk, discharge rack 4 is provided with groove, from through the spiral bar that comes out of material supply disk 5 through the groove on the discharge rack 4, again to longitudinal reinforcement, groove on the discharge rack 4 can prevent spiral bar slippage on discharge rack 4, and causes the generation through material supply disk 5 wear problems.
Described auxiliary turntable 6 is provided with through material supply disk 5 axial limitings and radially spacing stopping means.
Described stopping means comprises first roller 8, second roller 9, the 3rd roller 10 and the 4th roller 12 that is installed on the auxiliary turntable 6; Be equipped with circumferential groove on the outer circumference surface of described first roller 8 and the 3rd roller 10, and the line between first roller 8 and the 3rd roller 10 is through the center of circle of auxiliary turntable 6; Described outer circumference surface through material supply disk 5 axial ends is rotatably assorted in the groove of first roller 8 and the 3rd roller 10; Line between described second roller 9 and the 4th roller 12 is without the center of circle of auxiliary turntable 6, and the outer circumference surface of second roller 9 and the 4th roller 12 all is rotatably assorted with outer circumference surface through material supply disk 5 axial ends, this just make replacing use spiral bar through the material supply disk 5, only need dismounting first roller 8 or the 3rd roller 10 can realize changing, replacing speed is very fast, helps enhancing productivity.
Using method is identical with the conventional using method of prior art centrifugal process moulding concrete-pile framework of steel reinforcement seam welder.
Above embodiment only is preferred embodiment of the present invention, and the present invention is not limited only to above embodiment and also allows other structural change, allly changes in rights to independence claimed range of the present invention, all belongs to protection domain of the present invention.
Claims (4)
1. centrifugal process moulding concrete-pile framework of steel reinforcement seam welder, it comprises base (1), draw-gear (2) and be installed in base (1) and go up through material supply disk (5) and welder (3), described through the material supply disk (5) with base (1) between be connected by support (7), described welder (3) comprises electrode rotating cylinder (3.1) and is used for the motor (3.4) that drive electrode rotating cylinder (3.1) rotates, it is characterized in that: described through expecting to be provided with auxiliary turntable (6) between supply disk (5) and the support (7), and be rotationally connected through material supply disk (5) and auxiliary turntable (6), described auxiliary turntable (6) is an annulus, is provided with the connecting rod (11) that is used for transmission between described auxiliary turntable (6) and the electrode rotating cylinder (3.1).
2. centrifugal process moulding concrete-pile framework of steel reinforcement seam welder according to claim 1 is characterized in that: be located at the discharge rack (4) that is used for assisting through the discharging of material supply disk (5) on the described auxiliary turntable (6).
3. centrifugal process moulding concrete-pile framework of steel reinforcement seam welder according to claim 1 is characterized in that: described auxiliary turntable (6) is provided with through material supply disk (5) axial limiting and radially spacing stopping means.
4. centrifugal process moulding concrete-pile framework of steel reinforcement seam welder according to claim 3 is characterized in that: described stopping means comprises first roller (8), second roller (9), the 3rd roller (10) and the 4th roller (12) that is installed on the auxiliary turntable (6); Be equipped with circumferential groove on the outer circumference surface of described first roller (8) and the 3rd roller (10), and the line between first roller (8) and the 3rd roller (10) is through the center of circle of auxiliary turntable (6); Described outer circumference surface through the axial end of material supply disk (5) is rotatably assorted in the groove of first roller (8) and the 3rd roller (10); Line between described second roller (9) and the 4th roller (12) is without the center of circle of auxiliary turntable (6), and the outer circumference surface of second roller (9) and the 4th roller (12) all is rotatably assorted with outer circumference surface through the axial end of material supply disk (5).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110140515 CN102218591B (en) | 2011-05-28 | 2011-05-28 | Rolling welding machine for steel bar framework of centrifugally formed concrete pile |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110140515 CN102218591B (en) | 2011-05-28 | 2011-05-28 | Rolling welding machine for steel bar framework of centrifugally formed concrete pile |
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| CN102218591A true CN102218591A (en) | 2011-10-19 |
| CN102218591B CN102218591B (en) | 2013-08-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN 201110140515 Active CN102218591B (en) | 2011-05-28 | 2011-05-28 | Rolling welding machine for steel bar framework of centrifugally formed concrete pile |
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Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2038417A1 (en) * | 1969-04-12 | 1971-01-08 | Goebel Fritz | |
| JPH07178489A (en) * | 1993-12-22 | 1995-07-18 | Sanjiyou Eng Kk | Device for automatically supplying spiral bar in reinforcing bar cage knitting machine |
| JPH1177206A (en) * | 1997-09-01 | 1999-03-23 | Asahi Chem Ind Co Ltd | Pile reinforcement cage knitting machine, and its knitting method |
| CN101274406A (en) * | 2007-03-27 | 2008-10-01 | 雍巨工业有限公司 | Helical reinforcement wheel welding and forming equipment and forming method thereof |
| CN201244640Y (en) * | 2008-08-19 | 2009-05-27 | 中铁十八局集团有限公司 | Rolling welding machine for bored pile reinforcement cage |
| CN102009296A (en) * | 2010-09-30 | 2011-04-13 | 江苏江桥机械制造有限公司 | Wire-releasing type automatic reducing seam welder |
| CN202137504U (en) * | 2011-05-28 | 2012-02-08 | 宁波浙东新冈建材设备有限公司 | Centrifugation method molding concrete pile reinforcement cage roll welding machine |
-
2011
- 2011-05-28 CN CN 201110140515 patent/CN102218591B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2038417A1 (en) * | 1969-04-12 | 1971-01-08 | Goebel Fritz | |
| JPH07178489A (en) * | 1993-12-22 | 1995-07-18 | Sanjiyou Eng Kk | Device for automatically supplying spiral bar in reinforcing bar cage knitting machine |
| JPH1177206A (en) * | 1997-09-01 | 1999-03-23 | Asahi Chem Ind Co Ltd | Pile reinforcement cage knitting machine, and its knitting method |
| CN101274406A (en) * | 2007-03-27 | 2008-10-01 | 雍巨工业有限公司 | Helical reinforcement wheel welding and forming equipment and forming method thereof |
| CN201244640Y (en) * | 2008-08-19 | 2009-05-27 | 中铁十八局集团有限公司 | Rolling welding machine for bored pile reinforcement cage |
| CN102009296A (en) * | 2010-09-30 | 2011-04-13 | 江苏江桥机械制造有限公司 | Wire-releasing type automatic reducing seam welder |
| CN202137504U (en) * | 2011-05-28 | 2012-02-08 | 宁波浙东新冈建材设备有限公司 | Centrifugation method molding concrete pile reinforcement cage roll welding machine |
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| CN102218591B (en) | 2013-08-07 |
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Owner name: NINGBO ZCONE TOSHIN HIRAOKA EQUIPMENT MANUFACTURIN Free format text: FORMER OWNER: NINGBO ZHEDONG XINGANG BUILDING MATERIALS CO.,LTD. Effective date: 20131012 |
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Effective date of registration: 20131012 Address after: 315145 Zhejiang Ningbo Yinzhou District Binhai Pioneering Center sailing South Road Patentee after: Ningbo Sino new equipment Co., Ltd. Address before: 315101 Zhejiang city of Ningbo province Yinzhou District Qiuai Sheng Mo Road No. 42 Patentee before: Ningbo Zhedong Xingang Building Materials Co.,Ltd. |
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Effective date of registration: 20150921 Address after: 315145, Linjiang Road, Yinzhou Economic Development Zone, Zhejiang, Ningbo 166, China Patentee after: Zhongchun Gaoke Pile Industry Co., Ltd. Address before: 315145 Zhejiang Ningbo Yinzhou District Binhai Pioneering Center sailing South Road Patentee before: Ningbo Sino new equipment Co., Ltd. |
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Effective date of registration: 20180918 Address after: 315100 No. 166 Linjiang Road, Yinzhou Economic Development Zone, Ningbo, Zhejiang Patentee after: Ningbo Zhong Chun hi tech Limited by Share Ltd Address before: 315145 No. 166 Linjiang Road, Yinzhou Economic Development Zone, Ningbo, Zhejiang Patentee before: Zhongchun Gaoke Pile Industry Co., Ltd. |
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