CN102211438B - Manufacturing process for resin impregnated paper overlaid wood-based panel by using synchronous grain-matching positioning method - Google Patents
Manufacturing process for resin impregnated paper overlaid wood-based panel by using synchronous grain-matching positioning method Download PDFInfo
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- CN102211438B CN102211438B CN 201110085302 CN201110085302A CN102211438B CN 102211438 B CN102211438 B CN 102211438B CN 201110085302 CN201110085302 CN 201110085302 CN 201110085302 A CN201110085302 A CN 201110085302A CN 102211438 B CN102211438 B CN 102211438B
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- steel plate
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- floating holder
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- 239000002023 wood Substances 0.000 title claims abstract description 35
- 229920005989 resin Polymers 0.000 title claims abstract description 26
- 239000011347 resin Substances 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000001360 synchronised effect Effects 0.000 title claims abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 40
- 239000010959 steel Substances 0.000 claims abstract description 40
- 238000004049 embossing Methods 0.000 claims abstract description 37
- 230000000694 effects Effects 0.000 claims abstract description 7
- 238000007667 floating Methods 0.000 claims description 36
- 239000000203 mixture Substances 0.000 claims description 25
- 229920001187 thermosetting polymer Polymers 0.000 claims description 19
- 230000004807 localization Effects 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 13
- 238000003754 machining Methods 0.000 claims description 5
- 239000007795 chemical reaction product Substances 0.000 abstract 1
- 239000000758 substrate Substances 0.000 abstract 1
- 239000000047 product Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 239000012467 final product Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
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Abstract
The invention provides a manufacturing process for a resin impregnated paper overlaid wood-based panel by using a synchronous grain-matching positioning method. The manufacturing process comprises the following steps: engraving wood grains and grain-matching marks of a piece of resin impregnated paper onto an embossing steel plate; engraving the grain-matching marks onto a moveable holder through the embossing steel plate; and aligning the resin impregnated paper at the grain-matching marks on the moveable holder, when the resin impregnated paper is needed to be pressed and glued, thereby conveniently and quickly realizing the accurate alignment of the embossing steel plate and the resin impregnated paper. The grain-matching accuracy is not influenced by the movement of substrates caused by various reasons, namely, the grain-matching accuracy of the wood grain is not influenced. The synchronous embossing of the resin impregnated paper and the embossing steel plate are realized, a final synchronous accurate effect of an end product can be controlled within the range of plus/minus 1mm, the processing efficiency is increased and the processing cost is lowered.
Description
Technical field
The present invention relates to a kind of drawing method of Surface decorated woodbased panels with paper impregnated thermosetting resins, be specifically related to a kind of synchronous Surface decorated woodbased panels with paper impregnated thermosetting resins manufacture craft to the line localization method that adopts.
Background technology
Surface decorated woodbased panels with paper impregnated thermosetting resins is rich and varied because of its various grain patterns, easily processing, and wear-resisting, heat resistance, anti-pollution characteristic are good, obtain the consumer acceptance.Progressively high along with solid wood furniture price in recent years, thirsting for having solid wood texture, to possess the consumer of impregnated bond paper facing plate price simultaneously again more and more.In existing technical scheme, surface relief structure and impregnated bond paper can be decorated the wood grain synchronous-stamping on the backing material plate surface, form the impregnated bond paper facing plate of careful surface textures such as the vivid grain of wood, knot, its technical imperfection of going back, location inaccuracy between wood grain on the impregnated bond paper and the steel plate texture, the percent defective height of product, increased the manufacturing cost of Surface decorated woodbased panels with paper impregnated thermosetting resins widely, hindered and have the high face artificial board of texture fidelity popularizing among the consumer.Therefore provide a kind of accurately to the localization method of line, making wood grain and steel plate texture synchronous-stamping on the impregnated bond paper is impregnated bond paper facing board industry urgent problem.
Summary of the invention
Problem to be solved by this invention is at the deficiency of above-mentioned technology, to provide a kind of synchronous Surface decorated woodbased panels with paper impregnated thermosetting resins manufacture craft to the line localization method that adopts.
The technical scheme that the present invention adopts for its problem of solution is:
A kind of employing synchronously the Surface decorated woodbased panels with paper impregnated thermosetting resins manufacture craft of line localization method may further comprise the steps:
A, configuration have by demand and print wood texture and to the impregnated bond paper of line mark;
B, according to the size of the wood texture of impregnated bond paper, the line mark is customized synchronous steel plate, make to have identical wood texture on the embossing steel plate and to the line mark;
C, the embossing steel plate is fixed on the last heat-conducting plate of press, has wood texture on the embossing steel plate and one of line mark is faced down;
D, a stationary fixture is fixed under the press on the heat-conducting plate, floating holder is placed on the stationary fixture, descend closed the last heat-conducting plate of press and pressurization, make embossing steel plate the line mark is impressed on the floating holder;
After heat-conducting plate rises on E, the press, floating holder is taken out and base material to be produced is positioned in the floating holder, cover impregnated bond paper above, adjust the line mark is overlapped and fixing impregnated bond paper to line mark and floating holder on the impregnated bond paper;
F, will place the base material of good line and the floating holder of impregnated bond paper are moved on to down on the stationary fixture, heat-conducting plate descends closed and pressurization makes impregnated bond paper paste on base material to be produced and forms the Surface decorated woodbased panels with paper impregnated thermosetting resins product on the press.
In the present invention, in the described A step line is labeled as " ten " word to the line mark.
In the present invention, be provided with cushion pad between the heat-conducting plate on embossing steel plate and the press in the described C step.
In the present invention, stationary fixture in the described D step is made by the wood-based plate of a size greater than the embossing steel plate, three limits of wood-based plate are provided with blend stop, wood-based plate is fixed on down on the heat-conducting plate, put into floating holder again, closed press is with being stamped on the blend stop of floating holder the line mark of embossing steel plate.
In the present invention, in the described D step, the pressure between the heat-conducting plate is 1600T-1800T up and down, and the time of overlaying is that the temperature of cope match-plate pattern will arrive 180 ℃-195 ℃ before 30S ~ 45S(press closes).
In the present invention, stationary fixture in the described D step is between floating holder and following heat-conducting plate, be respectively equipped with forward and backward lifting blend stop on the front and rear side of stationary fixture, the side of stationary fixture is provided with fixedly blend stop, and floating holder is placed on by in forward and backward lifting blend stop and the machining area that fixedly blend stop is formed.
In the present invention, described forward and backward lifting blend stop is by air cylinder driven lifting activity.
In the present invention, in the described E step, last heat-conducting plate temperature is 180 ℃-195 ℃, and pressure is 1600T-1800T, and the time of overlaying is 25S-35S.
The invention has the beneficial effects as follows: the present invention earlier with the wood texture on the impregnated bond paper and to the mint-mark of line mark on an embossing steel plate, again will be to the mint-mark of line mark on floating holder by the embossing steel plate, when overlaying impregnated bond paper, only need the line mark is aimed on impregnated bond paper and the floating holder got final product, can make things convenient for like this, realize quickly embossing steel plate and impregnated bond paper precisely to line, base material is because of the accuracy that does not influence line of moving of a variety of causes, namely do not influence wood texture to the line accuracy, realized the synchronous-stamping of impregnated bond paper texture and embossing steel plate texture, finished product final synchronously accurately effect can be controlled in ± 1 mm in, improve working (machining) efficiency, reduced processing cost.
Description of drawings
The utility model is described in further detail below in conjunction with drawings and Examples:
Fig. 1 is the structural representation of embossing steel plate;
Fig. 2 is the structural representation of impregnated bond paper;
Fig. 3 is the structural representation of stationary fixture;
Fig. 4 is the structural representation of floating holder;
Fig. 5 is the connection diagram of stationary fixture and following heat-conducting plate;
Fig. 6 is the connection diagram of embossing steel plate and last heat-conducting plate.
The specific embodiment
Referring to figs. 1 through Fig. 6, the utility model provides a kind of synchronous Surface decorated woodbased panels with paper impregnated thermosetting resins manufacture craft to the line localization method that adopts, and may further comprise the steps:
A, configuration have wood texture impregnated bond paper 1, arrange line mark 11 at impregnated bond paper 1;
B, with the wood texture on the impregnated bond paper 1 and to 11 mint-marks of line mark on an embossing steel plate 2, make to have identical wood texture on the embossing steel plate 2 and to line mark 11;
C, embossing steel plate 2 is fixed on the last heat-conducting plate 5 of press, is provided with cushion pad between the heat-conducting plate 5 on embossing steel plate 2 and the press, have wood texture on the embossing steel plate 2 and one of line mark 11 is faced down;
D, a stationary fixture 3 is fixed under the press on the heat-conducting plate 6, in stationary fixture 3, is placed with floating holder 4, descend closed the last heat-conducting plate 5 of press and pressurization, make embossing steel plate 2 line mark 11 is impressed on the floating holder 4;
After heat-conducting plate 5 rises on E, the press, floating holder 4 is taken out and base material to be produced is positioned in the floating holder 4, cover impregnated bond paper 1 above, adjust line mark 11 is overlapped and fixing impregnated bond paper to line mark 11 and floating holder 4 on the impregnated bond paper 1;
F, will place the floating holder 4 of producing base material and move on on the stationary fixture 3, heat-conducting plate 5 descends closed and pressurization makes impregnated bond paper 1 overlay on base material to be produced and forms the Surface decorated woodbased panels with paper impregnated thermosetting resins product on the press.
As preferred embodiment, in the A step to line mark 11 be " ten " word to the line mark, to the line mark, can make its precision to line higher by " ten " word.Certainly herein, adopting " * " word or cylindrical to the line mark, also can reach identical technique effect, is its equivalent technology scheme.
Further, described stationary fixture 3 is made by the wood-based plate of a size greater than the embossing steel plate, three limits of wood-based plate are provided with blend stop, wood-based plate is fixed on down on the heat-conducting plate 6, floating holder 4 is placed on the stationary fixture 3, will goes up heat-conducting plate 5 and descend closed and pressurization, make embossing steel plate the line mark is impressed on the floating holder, during use, base material to be produced is placed in the embossed region that is surrounded by three blend stops.And be respectively equipped with forward and backward lifting blend stop on the front and rear side of stationary fixture 3, forward and backward lifting blend stop passes through air cylinder driven, the side of stationary fixture 3 is provided with fixedly blend stop, floating holder 4 is placed on by in forward and backward lifting blend stop and the machining area that fixedly blend stop is formed, can take out floating holder 4 and Surface decorated woodbased panels with paper impregnated thermosetting resins finished product quickly and easily by controlling forward and backward lifting blend stop.In this example, in order to adapt to the requirement of process line, be provided with two lifting blend stops and put into and take out floating holder 4 with convenient by lifting blend stop place, front and back, both sides can be operated simultaneously.In real production process, also a lifting blend stop can only be set, do not influence the effect of its production.
Further, in the above-mentioned D step, the pressure between the upper and lower heat-conducting plate 5,6 of press is preferably controlled between 1600T-1800T, and the time that overlays is between 25S ~ 35S.And in the E step, temperature is between 180 ℃-195 ℃ between the upper and lower heat-conducting plate 5,6 of press, and pressure is between 1600T-1800T, and the time that overlays is at 35S-45S.
The present invention earlier with the wood texture on impregnated bond paper Fig. 1 and to 11 mint-marks of line mark on an embossing steel plate 2, again will be to 11 mint-marks of line mark on floating holder 4 by embossing steel plate 2, when overlaying impregnated bond paper 1, only need line mark 11 secured in alignment are got final product on impregnated bond paper 1 and the floating holder 4, can make things convenient for like this, realize quickly embossing steel plate 2 and impregnated bond paper 1 precisely to line, base material is because of the accuracy that does not influence line of moving of a variety of causes, neither influence wood texture to the line accuracy, realized the synchronous-stamping of impregnated bond paper 1 texture and embossing steel plate 2 textures again, finished product final synchronously accurately effect can be controlled in ± 1 mm in, improve working (machining) efficiency, reduced processing cost.
Claims (7)
1. one kind is adopted synchronous Surface decorated woodbased panels with paper impregnated thermosetting resins manufacture craft to the line localization method, may further comprise the steps:
A, configuration have by demand and print wood texture and to the impregnated bond paper of line mark;
B, according to the size of the wood texture of impregnated bond paper, the line mark is customized synchronous steel plate, make to have identical wood texture on the embossing steel plate and to the line mark;
C, the embossing steel plate is fixed on the last heat-conducting plate of press, has wood texture on the embossing steel plate and one of line mark is faced down;
D, a stationary fixture is fixed under the press on the heat-conducting plate, floating holder is placed on the stationary fixture, descend closed the last heat-conducting plate of press and pressurization, make embossing steel plate the line mark is impressed on the floating holder;
After heat-conducting plate rises on E, the press, floating holder is taken out and base material to be produced is positioned in the floating holder, cover impregnated bond paper above, adjust the line mark is overlapped and fixing impregnated bond paper to line mark and floating holder on the impregnated bond paper;
F, will place the base material of good line and the floating holder of impregnated bond paper are moved on to down on the stationary fixture, heat-conducting plate descends closed and pressurization makes impregnated bond paper paste on base material to be produced and forms the Surface decorated woodbased panels with paper impregnated thermosetting resins product on the press.
2. a kind of the employing synchronously the Surface decorated woodbased panels with paper impregnated thermosetting resins manufacture craft of line localization method according to claim 1 is characterized in that: in the described A step line is labeled as " ten " word to the line mark.
3. a kind of synchronous Surface decorated woodbased panels with paper impregnated thermosetting resins manufacture craft to the line localization method that adopts according to claim 1 is characterized in that: be provided with cushion pad between the heat-conducting plate on embossing steel plate and the press in the described C step.
4. a kind of Surface decorated woodbased panels with paper impregnated thermosetting resins manufacture craft that adopts synchronously the line localization method according to claim 1, it is characterized in that: the stationary fixture in the described D step is made by the wood-based plate of a size greater than the embossing steel plate, three limits of wood-based plate are provided with blend stop, wood-based plate is fixed on down on the heat-conducting plate, put into floating holder again, closed press is with being stamped on the blend stop of floating holder the line mark of embossing steel plate.
5. a kind of the employing synchronously the Surface decorated woodbased panels with paper impregnated thermosetting resins manufacture craft of line localization method according to claim 1, it is characterized in that: in the described D step, the pressure between the heat-conducting plate is 1600T-1800T up and down, and the time of overlaying is 30S ~ 45S.
6. a kind of Surface decorated woodbased panels with paper impregnated thermosetting resins manufacture craft that adopts synchronously the line localization method according to claim 1, it is characterized in that: the stationary fixture in the described D step is between floating holder and following heat-conducting plate, be respectively equipped with forward and backward lifting blend stop on the front and rear side of stationary fixture, the side of stationary fixture is provided with fixedly blend stop, and floating holder is placed on by in forward and backward lifting blend stop and the machining area that fixedly blend stop is formed.
7. a kind of the employing synchronously the Surface decorated woodbased panels with paper impregnated thermosetting resins manufacture craft of line localization method according to claim 6, it is characterized in that: described forward and backward lifting blend stop is by air cylinder driven lifting activity.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110085302 CN102211438B (en) | 2011-04-06 | 2011-04-06 | Manufacturing process for resin impregnated paper overlaid wood-based panel by using synchronous grain-matching positioning method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110085302 CN102211438B (en) | 2011-04-06 | 2011-04-06 | Manufacturing process for resin impregnated paper overlaid wood-based panel by using synchronous grain-matching positioning method |
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| CN102211438A CN102211438A (en) | 2011-10-12 |
| CN102211438B true CN102211438B (en) | 2013-07-10 |
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| CN 201110085302 Active CN102211438B (en) | 2011-04-06 | 2011-04-06 | Manufacturing process for resin impregnated paper overlaid wood-based panel by using synchronous grain-matching positioning method |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102561678A (en) * | 2012-01-12 | 2012-07-11 | 中国建筑第八工程局有限公司 | Construction method of fair-faced concrete wall with wood grain finish |
| CN103042812A (en) * | 2013-01-23 | 2013-04-17 | 王敬达 | Method and apparatus for synchronous grain aligning during multilayer pressing |
| CN103786195B (en) * | 2014-01-24 | 2016-01-27 | 曾敏华 | A kind of preparation method of combined decoration wood-based plate |
| CN109747307B (en) * | 2019-01-25 | 2020-07-24 | 中科佑铭智造科技(沈阳)有限公司 | Double-sided synchronous grain aligning method for steel template |
| CN111037673A (en) * | 2019-12-31 | 2020-04-21 | 广东耀东华装饰材料科技有限公司 | Manufacturing method of deformation-free, bottom-impermeable and cracking-resistant single-side synchronous grain-aligned decorative sheet |
| CN111438995B (en) * | 2020-04-05 | 2022-06-17 | 黄佑文 | Intelligent double-sided synchronous grain aligning processing method |
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| CN101036999A (en) * | 2007-04-16 | 2007-09-19 | 张世庆 | Bamboo wood-grain plate and the preparing method |
| KR20070118469A (en) * | 2006-06-12 | 2007-12-17 | 박수원 | Manufacturing method of board with a high gloss resin coating floor and the board manufactured thereby |
| CN101818555A (en) * | 2010-04-30 | 2010-09-01 | 江苏肯帝亚木业有限公司 | Coating impregnated paper laminated wooden floor and production process thereof |
| CN201593284U (en) * | 2010-01-07 | 2010-09-29 | 广州易福诺木业有限公司 | Synchronous pair-grain press plate |
| CN101885195A (en) * | 2009-05-13 | 2010-11-17 | 顾汝宝 | Manufacturing method of solid wood slice hot-pressing face artificial board |
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2011
- 2011-04-06 CN CN 201110085302 patent/CN102211438B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20070118469A (en) * | 2006-06-12 | 2007-12-17 | 박수원 | Manufacturing method of board with a high gloss resin coating floor and the board manufactured thereby |
| CN101036999A (en) * | 2007-04-16 | 2007-09-19 | 张世庆 | Bamboo wood-grain plate and the preparing method |
| CN101885195A (en) * | 2009-05-13 | 2010-11-17 | 顾汝宝 | Manufacturing method of solid wood slice hot-pressing face artificial board |
| CN201593284U (en) * | 2010-01-07 | 2010-09-29 | 广州易福诺木业有限公司 | Synchronous pair-grain press plate |
| CN101818555A (en) * | 2010-04-30 | 2010-09-01 | 江苏肯帝亚木业有限公司 | Coating impregnated paper laminated wooden floor and production process thereof |
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Owner name: GUANGDONG YAODONGHUA FUINITURE BOARDS CO., LTD. Free format text: FORMER OWNER: CENG MINHUA Effective date: 20130204 |
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Effective date of registration: 20130204 Address after: 528000 Guangdong Province Nanhai District of Foshan city water sand sand step industrial zone two cross road northbound No. 2 Yao Donghua Furniture Co. Ltd. Applicant after: YAODONGHUA FURNITURE BOARDS Co.,Ltd. Address before: 528000 Guangdong Province Nanhai District of Foshan city water sand sand step industrial zone two cross road northbound No. 2 Yao Donghua Furniture Co. Ltd. Applicant before: Zeng Minhua |
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Address after: 528244 Guangdong Province Nanhai District of Foshan City Industrial Zone water sand sand step cross road two northbound No. 2 Patentee after: GUANGDONG YAODONGHUA DECORATION MATERIALS TECHNOLOGY CO.,LTD. Address before: 528000 Guangdong Province Nanhai District of Foshan city water sand sand step industrial zone two cross road northbound No. 2 Yao Donghua Furniture Co. Ltd. Patentee before: YAODONGHUA FURNITURE BOARDS Co.,Ltd. |
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Application publication date: 20111012 Assignee: Guangdong Yaoda Financial Leasing Co.,Ltd. Assignor: GUANGDONG YAODONGHUA DECORATION MATERIALS TECHNOLOGY CO.,LTD. Contract record no.: X2022980008961 Denomination of invention: A manufacturing process of impregnated adhesive film paper facing wood-based panel using synchronous pattern alignment method Granted publication date: 20130710 License type: Exclusive License Record date: 20220628 |
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Denomination of invention: A manufacturing process of impregnated adhesive film paper facing wood-based panel using synchronous pattern alignment method Effective date of registration: 20220701 Granted publication date: 20130710 Pledgee: Guangdong Yaoda Financial Leasing Co.,Ltd. Pledgor: GUANGDONG YAODONGHUA DECORATION MATERIALS TECHNOLOGY CO.,LTD. Registration number: Y2022980009675 |
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Address after: 528244 North 2, Heng Second Road, Shabu Avenue, Lishui Shabu Industrial Zone, Nanhai District, Foshan City, Guangdong Province Patentee after: Guangdong Yaodonghua Group Co.,Ltd. Address before: 528244 North 2, Heng Second Road, Shabu Avenue, Lishui Shabu Industrial Zone, Nanhai District, Foshan City, Guangdong Province Patentee before: GUANGDONG YAODONGHUA DECORATION MATERIALS TECHNOLOGY CO.,LTD. |