CN102211372A - Quickly exchanged module used for molding plastic parts - Google Patents
Quickly exchanged module used for molding plastic parts Download PDFInfo
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- CN102211372A CN102211372A CN2010106089932A CN201010608993A CN102211372A CN 102211372 A CN102211372 A CN 102211372A CN 2010106089932 A CN2010106089932 A CN 2010106089932A CN 201010608993 A CN201010608993 A CN 201010608993A CN 102211372 A CN102211372 A CN 102211372A
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Abstract
The invention discloses a quickly exchanged module used for molding plastic parts, and the module comprises an upper mould part, a lower mould part and a mould opener, wherein the upper mould part consists of an upper mould plate (5), a pouring plate (6), a pouring sleeve (8) and a guide nail (9); the lower mould part consists of a base plate (1), a fixed plate (2), a die case (3), a die (4), a core fixed plate (14), a die insert (15) and a handle (16); and the mould opener mainly comprises a lower mould opening frame (20), an upper mould opening frame (21) and a mould dividing frame (22). The quickly exchanged module provided by the invention is especially suitable for pressing small-lot plastic parts which are required when a product is researched and developed. By using the quickly exchanged module, the part manufacturing period for researching and developing a new product can be greatly shortened, the cost of researching and developing the product and the risk in a designing and developing process as well as the cost of improving the product are all greatly lowered, and the data and the reference experience are supplied to the mould designing and manufacturing required for the subsequent mass production of parts.
Description
Technical field
The present invention relates to a kind of mould of working of plastics, particularly a kind of quick change module that is used for moulding plastics spare.
Background technology
The moulding of plastic products be unable to do without mould of plastics.The process of injection molding of plastics mould is that thermoplastic or thermosetting plastics are put into barrel, through heat fused, make it to become full-bodied fluid (being called " melt "), with plunger or screw rod as pressurizing tool, make melt inject the die cavity of mould with higher pressure by nozzle, through supercooling, solidification stages, then from mould, deviate from, become plastic products.It is the characteristics of high production rate, high accuracy, high stock utilization and low cost, low energy consumption that the plastic products of producing by the mould manufacturing have " three high two is low ", and consistency of product is good, helps assembling and exchanges.
Research and development of new product produce have very strong ageing, generally all be to provide the qualified samples and the small lot supply of material according to customer demand earlier, so the research and development production of new product requires very high to the time cycle, development time is short more good more, and less demanding in the development debug phase for productivity ratio, only need satisfy the supply of material of enough samples and small lot and get final product.Generally all be to adopt formal multi-imprssion mould tool of the system of throwing or easy monotype cavity mould production at present, adopt the production investment of multi-imprssion mould tool very big, the mould production cycle is long, and is also bigger because of designing the improper update cost that causes; Although and adopt the production of monotype cavity mould can reduce certain production cost and cycle, effect is also not obvious, required guide, the fixture of mould, advances glue spare and die sinking, stripper etc. and all gets duplication of production.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of quick change module that is used for moulding plastics spare.When this quick change module is used for research and development of products, shaped component be can change fast,, research and development demand and market demand satisfied for the quick research and development of product and sample presentation, the small lot supply of material provide the fastest speed with the required different working of plastics of compacted products.
For solving the problems of the technologies described above technical scheme of the present invention: a kind of quick change module that is used for moulding plastics spare.Its formation comprises part of the upper die, part of the lower die and die sinking device three parts, and described part of the upper die mainly is made up of cope match-plate pattern, gate plate, sprue bush and guide pin; The part of the lower die mainly is made up of base plate, fixed head, die case, die, core fixing plate, die mold insert and handle; The die sinking device mainly is made up of lower open die frame, last die sinking frame and branch mould bases; The inner chamber of die case is a turbination, and the profile of die is conical, and the profile conical surface of die matches with the inner cavity surface of die case; The small raft that can change is housed on base plate, the core that can change is housed on core fixing plate; Base plate and fixed head, die case are screwed and connect as one.
The above-mentioned quick change module that is used for moulding plastics spare also is equipped with screw in cope match-plate pattern.
The aforesaid quick change module that is used for moulding plastics spare is equipped with a stop pin in advance at the hanging platform place of core fixing plate.
The aforesaid quick change module that is used for moulding plastics spare, the guide pillar that two diameters do not wait is housed on die case, the guide finger of an anti-rotation is housed on the inner chamber conical surface of die case, on the die joint of die case, alignment pin is housed, 4 half round cut are arranged in the bottom surface of die case.
The aforesaid quick change module that is used for moulding plastics spare, the die inner chamber is quincunx, and is corresponding with the shape of die mold insert; Die mold insert mount is combined into the box-like combination die cavity of lobe with die on die.
The aforesaid quick change module that is used for moulding plastics spare is provided with 4 and is used for the boss ear of the quick mount of die mold insert on die on the die mold insert.
The aforesaid quick change module that is used for moulding plastics spare, on die, be provided with the installing hole of alignment pin and the groove of horizontal opening die when being used for the correcting guide finger and being used for the branch mould bases dividing mould, and be used for changing fast and 4 half slots of fixing needed combination die cavity.
Mentality of designing of the present invention: be according to the formation characteristics of plastics mould and possible molding mode and advance the glue form, part member designs in the mould is become the general form of maximum possible, and enough design spaces to play are reserved in fixed form that profiled member is required and jogger hole position etc., like this, at the manufacturing and designing of different working of plastics the time, only need to change corresponding shaped component and just can produce different working of plastics, reach the purpose of quick production.
Beneficial effect: compared with prior art, the present invention has the following advantages: (1) looks its concrete part shape, manufactures and designs concrete moulding parts by accepting or rejecting the parts in the existing general module, increasing, promptly plastic required working of plastics, and the cycle is short, and cost is low.(2) by changing sprue bush, not only can produce the thermoplastic part, and can produce thermosetting plastics spare.(3) versatility of module is good, and the space of leaving subsequent design manufacturing performance for is big, advances gate form and can change down gate, some cast gate or side gate etc. arbitrarily into.(4) manufacturing cycle very short, change, maintenance is easy.(5) simple, understandable easy to operate, can produce the working of plastics that reaches the design accuracy requirement with cheap cost.
When the present invention is used for research and development of products, can change shaped component fast with the required different working of plastics of compacted products, comprise the plastic part that has inserts,, satisfy research and development demand and market demand for the quick research and development of product and sample presentation, the small lot supply of material provide the fastest speed.Part manufacturing cycle when the present invention can shorten research and development of new product significantly, the risk and the product that reduce significantly in product development cost and the design research and development are changed expense, can provide partial data and experience to use for reference for follow-up part production in enormous quantities required mould design and manufacturing.The present invention is mainly used in the mould molding of the small plastic spare in the dynamo-electric components and parts, the compacting of required small lot working of plastics when being particularly suitable for the product development exploitation.
Description of drawings
Front view when Fig. 1 is part of the upper die and part of the lower die assembling;
Vertical view when Fig. 2 is part of the upper die and part of the lower die assembling;
Fig. 3 is the structural representation of lower open die frame;
Fig. 4 is a structural representation of going up the die sinking frame;
Fig. 5 is the structural representation of branch mould bases;
Fig. 6 is the front view of die case;
Fig. 7 is the vertical view of die case;
Fig. 8 is the front view of die;
Fig. 9 is the vertical view of die;
Figure 10 is the structural representation of die mold insert;
Figure 11 is the structural representation of sprue bush; When shape is solid line among the figure, be used for the molded thermoplastic plastics; When interior shape is double dot dash line, be used for the moulding thermosetting plastics.
The present invention is further illustrated below in conjunction with the drawings and specific embodiments.
The specific embodiment
Embodiment.As shown in Figure 1, 2, comprise part of the upper die, part of the lower die and die sinking device, the part of the upper die mainly is made up of cope match-plate pattern 5, gate plate 6, sprue bush 8 and guide pin 9, cope match-plate pattern 5 is done the sprue bush 8 of a standard locating hole, the form of needed different sprue bush 8 when being convenient to assemble thermoplasticity with thermoset plastic forming as required is installed; The part of the lower die mainly is made up of base plate 1, fixed head 2, die case 3, die 4, core fixing plate 14, die mold insert 15 and handle 16; The die sinking device mainly is made up of lower open die frame 20, last die sinking frame 21 and branch mould bases 22; The inner chamber of die case 3 is designed to turbination, is convenient to lock die 4 (the profile conical surface of die 4 is mated) and plays a part the die cavity that is locked.The configuration design one-tenth of die 4 and the consistent taper shape of die case 3 inner chamber taperings are locked by die case 3 when being used for work, and the profile conical surface of die 4 matches with the inner cavity surface of die case 3; The small raft 13 that can change is housed on base plate 1, does plastic when need being convenient in the above and eject the hole.The circular core 12 that can change is housed on core fixing plate 14, and a stop pin 11 is housed in advance, to guarantee the location of circular core 12 at the hanging platform place of core fixing plate 14.Base plate 1 and fixed head 2, die case 3 usefulness screws 10 are connected to one.Screw 7 also is housed in cope match-plate pattern 5, and these screw 7 visual concrete conditions are accepted or rejected, and not the time spent, screw 7 via holes in the cope match-plate pattern 5 can be used as the via hole of die sinking frame 21.The guide pillar 19 that two diameters do not wait is housed on die case 3, and the guide finger 18 of an anti-rotation is housed also on the inner chamber conical surface of die case 3, alignment pin 17 is housed, with the matched moulds positional precision of abundant assurance upper and lower mould and each molding assembly on the die joint of die case 3.In the design of the bottom surface of die case 34 half round cut 23 are arranged, the breach of stepping down during as 20 work of lower open die frame, being beneficial to lower open die frame 20 can pass through.The inner chamber of die 4 is designed to be convenient to the quincunx of fixing fast assembling die mold insert 15, and is corresponding with the shape of die mold insert 15; When die mold insert 15 and die 4 were combined into the box-like combination mold cavity forming of lobe, the outer conical surface of the internal conical surface of die case 3 and die 4 played the function of circular cone locking, at this moment can the formed coil skeleton and the plastic of side core-pulling and so on.Under all the other molding mode states, the quincunx interior space of the inner conical surface space of die case 3 or die 4 all can be according to the required spatial accommodation as each molding assembly mount of counterdie of reality.Be used for the boss ear 27 of die mold insert 15 quick mounts on die 4 being provided with 4 on the die mold insert 15.On die 4, also be provided with the installing hole 24 of alignment pin 17 and the groove 25 of horizontal opening die 4 when being used for correcting guide finger 18 and being used for 22 fens moulds of branch mould bases, and be used for changing fast and 4 half slots 26 of fixing needed combination die cavity.Installing hole 24 is used for accurate location; Groove 25 not only is used for correcting guide finger 18, and 4,4 half slots 26 of horizontal opening die are used for changing fast and fixing needed combination die cavity when being used for 22 fens moulds of branch mould bases simultaneously.The present invention is portable mould, is generally one of a mould, and manual die sinking suits to use on vertical injection molding machine or forcing press.
Embodiments of the present invention are not limited to the foregoing description, and the various variations of making under the prerequisite that does not break away from aim of the present invention all belong within protection scope of the present invention.
Claims (7)
1. a quick change module that is used for moulding plastics spare comprises part of the upper die, part of the lower die and die sinking device, it is characterized in that: described part of the upper die mainly is made up of cope match-plate pattern (5), gate plate (6), sprue bush (8) and guide pin (9); The part of the lower die mainly is made up of base plate (1), fixed head (2), die case (3), die (4), core fixing plate (14), die mold insert (15) and handle (16); The die sinking device mainly is made up of lower open die frame (20), last die sinking frame (21) and branch mould bases (22); The inner chamber of die case (3) is a turbination, and the profile of die (4) is conical, and the profile conical surface of die (4) matches with the inner cavity surface of die case (3); The small raft (13) that can change is housed on base plate (1), the core (12) that can change is housed on core fixing plate (14); Base plate (1) and fixed head (2), die case (3) are connected to one with screw (10).
2. the quick change module that is used for moulding plastics spare according to claim 1 is characterized in that: screw (7) is housed in described cope match-plate pattern (5).
3. the quick change module that is used for moulding plastics spare according to claim 1 is characterized in that: at the hanging platform place of described core fixing plate (14) stop pin (11) is housed in advance.
4. the quick change module that is used for moulding plastics spare according to claim 1, it is characterized in that: the guide pillar (19) that two diameters do not wait is housed on described die case (3), the guide finger (18) of an anti-rotation is housed on the inner chamber conical surface of die case (3), alignment pin (17) is housed on the die joint of die case (3), 4 half round cut (23) is arranged in the bottom surface of die case (3).
5. the quick change module that is used for moulding plastics spare according to claim 1 is characterized in that: described die (4) inner chamber is quincunx, and is corresponding with the shape of die mold insert (15); Die mold insert (15) mount is combined into the box-like combination die cavity of lobe with die (4) on die (4).
6. the quick change module that is used for moulding plastics spare according to claim 1 is characterized in that: be used for the quick boss ear (27) of mount on die (4) of die mold insert (15) being provided with 4 on the described die mold insert (15).
7. according to claim 1 or the 4 described quick change modules that are used for moulding plastics spare, it is characterized in that: on described die (4), be provided with the installing hole (24) of alignment pin (17) and the groove (25) of horizontal opening die (4) when being used for correcting guide finger (18) and being used for branch mould bases (22) dividing mould, and be used for changing fast and 4 half slots (26) of fixing needed combination die cavity.
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CN2010106089932A CN102211372A (en) | 2010-12-28 | 2010-12-28 | Quickly exchanged module used for molding plastic parts |
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CN2010106089932A CN102211372A (en) | 2010-12-28 | 2010-12-28 | Quickly exchanged module used for molding plastic parts |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104385493A (en) * | 2014-10-17 | 2015-03-04 | 邱浩 | Lower die for plastic end cover |
CN105583990A (en) * | 2015-12-16 | 2016-05-18 | 安徽宁国中鼎模具制造有限公司 | Rubber leather cup die |
CN109049520A (en) * | 2018-07-16 | 2018-12-21 | 温州职业技术学院 | A kind of injection mold core fast replacing structure |
CN112721044A (en) * | 2020-11-16 | 2021-04-30 | 中国航发西安动力控制科技有限公司 | Coil framework forming die |
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US6095789A (en) * | 1998-10-08 | 2000-08-01 | Polyshot Corporation | Adjustable hot sprue bushing |
CN101234401A (en) * | 2008-03-06 | 2008-08-06 | 中北大学 | Magnesium alloy automobile wheel extrusion molding method and mold |
CN201140501Y (en) * | 2007-04-30 | 2008-10-29 | 实盈电子(东莞)有限公司 | Modular structure of injection molding mold |
CN201960686U (en) * | 2010-12-28 | 2011-09-07 | 中国振华集团群英无线电器材厂 | Quick change module for molding plastic part |
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2010
- 2010-12-28 CN CN2010106089932A patent/CN102211372A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US6095789A (en) * | 1998-10-08 | 2000-08-01 | Polyshot Corporation | Adjustable hot sprue bushing |
CN201140501Y (en) * | 2007-04-30 | 2008-10-29 | 实盈电子(东莞)有限公司 | Modular structure of injection molding mold |
CN101234401A (en) * | 2008-03-06 | 2008-08-06 | 中北大学 | Magnesium alloy automobile wheel extrusion molding method and mold |
CN201960686U (en) * | 2010-12-28 | 2011-09-07 | 中国振华集团群英无线电器材厂 | Quick change module for molding plastic part |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104385493A (en) * | 2014-10-17 | 2015-03-04 | 邱浩 | Lower die for plastic end cover |
CN105583990A (en) * | 2015-12-16 | 2016-05-18 | 安徽宁国中鼎模具制造有限公司 | Rubber leather cup die |
CN109049520A (en) * | 2018-07-16 | 2018-12-21 | 温州职业技术学院 | A kind of injection mold core fast replacing structure |
CN112721044A (en) * | 2020-11-16 | 2021-04-30 | 中国航发西安动力控制科技有限公司 | Coil framework forming die |
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Application publication date: 20111012 |