CN102210989A - Emulsifying machine and emulsifying method thereof - Google Patents
Emulsifying machine and emulsifying method thereof Download PDFInfo
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- CN102210989A CN102210989A CN2010101381479A CN201010138147A CN102210989A CN 102210989 A CN102210989 A CN 102210989A CN 2010101381479 A CN2010101381479 A CN 2010101381479A CN 201010138147 A CN201010138147 A CN 201010138147A CN 102210989 A CN102210989 A CN 102210989A
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- arc groove
- milling
- material conveying
- inner core
- band arc
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Abstract
The invention discloses an emulsifying machine and an emulsifying method thereof. The emulsifying machine comprises a main rotating shaft, and other elements. One end of the main rotating shaft extends into a shell; a bearing block and the shell are fixed at two ends of a base; a feed cavity is sleeved on the base; a first material conveying impeller is positioned in the feed cavity and attached to a tooth-shaped limiting clapboard; a grinding rolling inner core with an arc groove is attached to the tooth-shaped limiting clapboard; rotating blades are arranged on the outer circumference of a rotating blade seat; the rotating blade base is positioned in a fixed blade seat; fixed blades are arranged on the inner circumference of the fixed blade seat; a grinding fixed jacket with an arc groove is fixed on the shell; grinding balls are positioned between the grinding fixed jacket with the arc groove and the grinding rolling inner core with the arc groove; a second material conveying impeller is positioned in an outlet and attached to the grinding rolling inner core with the arc groove; and the second material conveying impeller is arranged on the main rotating shaft. The emulsifying machine is simple in structure and low in manufacturing cost, and can meet requirements on crushing processing and high-quality fine emulsification of fluid materials of cosmetic and other industries.
Description
Technical field
The present invention relates to a kind of material processing unit (plant) and processing method thereof, particularly relate to a kind of mulser and emulsification method thereof.
Background technology
Existing mulser convection cell material is processed, mulser is under the driving of motor, in container high speed rotor rotated material is sucked region trochanterica, fluid foods is by the stator and the rotor clearance of precision-fit, from stator hole, throw away, under the shearing and mechanical disruption effect of machinery and fluid power, particle is pulverized.Because have certain clearance between stator and rotor, the particle of crushing rear material can only reach micron order.
The patent No. is that 03230394.7 Chinese patent discloses a kind of ceramic ball formula and rolls the grinding superfine homogeneous emulsifying machine, this mulser only rises material and rolls abrasive action, can't work because of not entering raceway to the granule materials that reaches more than the 0.5mm that enters mulser, and material is no paleocinetic power in body, the external delivery pump forced conveyance of palpus can increase manufacturing cost and complex structure like this.
Summary of the invention
Technical problem to be solved by this invention provides a kind of mulser and emulsification method thereof, its simple in structure and low cost of manufacture.
The present invention solves above-mentioned technical problem by following technical proposals: a kind of mulser, it is characterized in that, mulser comprises main shaft, bearing block, support, the first material conveying body paddle wheel, casing, the rolling inner core of milling of band arc groove, discharging opening, ledger-plate, the rotor sheet, the rotor bar, the stationary knife bar, the second material conveying body paddle wheel, the ball of milling, the fixed jacket of milling of band arc groove, profile of tooth current limliting dividing plate and feed cavity, one end of main shaft stretches in the casing, bearing block and casing are separately fixed at the two ends of support, feed cavity is enclosed within on the support, the first material conveying body paddle wheel is fitted in feed cavity and with profile of tooth current limliting dividing plate, mill the rolling inner core and the applying of profile of tooth current limliting dividing plate of band arc groove, the first material conveying body paddle wheel, mill rolling inner core and the profile of tooth current limliting dividing plate of band arc groove all are mounted on the main shaft by key, the rotor sheet is arranged in the excircle of rotor bar, the rotor bar is arranged in the stationary knife bar, ledger-plate is arranged in the inner periphery of stationary knife bar, the fixed jacket of milling of band arc groove is fixed on the casing, ball the milling between the rolling inner core of milling at the mill fixed jacket and the band arc groove of band arc groove, the second material conveying body paddle wheel is fitted in discharging opening and with the rolling inner core of milling of band arc groove, the second material conveying body paddle wheel is mounted on the main shaft by key, and discharging opening and casing are fixed.
Preferably, described mulser also comprises bearing gland, and bearing gland and bearing block are fixed, the other end projecting shaft pressure cap of main shaft.
Preferably, described profile of tooth current limliting dividing plate and rotor bar are to install at interval.
Preferably, described main shaft drives the first material conveying body paddle wheel, profile of tooth current limliting dividing plate, rotor bar, is with the rolling inner core of milling, the second material conveying body paddle wheel of arc groove to rotate simultaneously.
The present invention also provides a kind of emulsification method of mulser, it is characterized in that, this emulsification method may further comprise the steps: step 1, material enter from feed cavity; Step 2, main shaft rotation also drive the rotation of the first material conveying body paddle wheel, and then mass transport is gone in rotor bar and the formed shearing crushed work of the stationary knife bar zone; Step 3, main shaft drive the rotation of rotor bar, the rotor sheet is thrown away be close under action of centrifugal force from the rotor bar and make gapless fricting movement with the inwall of ledger-plate, the material of working region is also outwards got rid of by force and is sent under action of centrifugal force simultaneously; When the rotor sheet rotated, the axial limit of the axial limit of rotor sheet lateral surface and ledger-plate inwall formed the scissors mouth contacting moment, is pulverized by the existing shearing to material of this scissors cause for gossip; Step 4, be sheared the formed working region of milling of the fixed jacket of milling that material after the pulverizing is delivered to mill rolling inner core and the band arc groove of band arc groove, main shaft drives the rolling inner core rotation of milling of band arc groove, and then drive is milled ball in rotation, make the material be transferred between the three, carry out roll extrusion and mills, with the material pulverizing of milling; Step 5, last material are sent by discharging opening by the second material conveying body paddle wheel.
Preferably, the profile of tooth arranged in dislocation of described profile of tooth current limliting dividing plate makes material obtain stopping in shearing crushed work zone.
Positive progressive effect of the present invention is: the present invention can improve the pulverizing production efficiency of fluid foods, all can pulverize the particle below the general 2mm, the grain fineness of processing back material can reach nanoscale, simple in structure and low cost of manufacture can satisfy the requirement of industry convection cell material grinding processing such as daily use chemicals, medicine, food and high quality fine emulsification.
Description of drawings
Fig. 1 is the perspective view of mulser of the present invention.
Fig. 2 is the planar structure schematic diagram of mulser of the present invention.
Fig. 3 is the structural representation after ledger-plate, rotor sheet, rotor bar, stationary knife bar make up among the present invention.
Fig. 4 is the structural representation of ledger-plate among the present invention and stationary knife bar.
Fig. 5 is the structural representation of transfer blade of the present invention and rotor bar.
The specific embodiment
Provide preferred embodiment of the present invention below in conjunction with accompanying drawing, to describe technical scheme of the present invention in detail.
Extremely shown in Figure 5 as Fig. 1, mulser of the present invention comprises main shaft 1, bearing gland 2, bearing block 3, support 4, the first material conveying body paddle wheel 5, casing 6, the rolling inner core 7 of milling of band arc groove, discharging opening 8, the second material conveying body paddle wheel 9, the ball 10 of milling, the fixed jacket 11 of milling of band arc groove, ledger-plate 12, stationary knife bar 13, rotor bar 14, rotor sheet 15, profile of tooth current limliting dividing plate 16 and feed cavity 17, one end projecting shaft pressure cap 2 of main shaft 1, it is the outside that an end of main shaft 1 is exposed at bearing gland 2, the other end of main shaft 1 stretches in the casing 6, main shaft 1 is positioned by bearing block 3, bearing gland 2 is fixing by element such as bolt and bearing block 3, bearing block 3 and casing 6 are separately fixed at the two ends of support 4 by elements such as bolts, support 4 fixes on the ground, feed cavity 17 is enclosed within on the support 4, the first material conveying body paddle wheel 5 is in feed cavity 17, the first material conveying body paddle wheel 5 is fitted with profile of tooth current limliting dividing plate 16, the first material conveying body paddle wheel 5 and profile of tooth current limliting dividing plate 16 all are mounted on the main shaft 1 by key, the rolling inner core 7 of milling of band arc groove is fitted with profile of tooth current limliting dividing plate 16, the rolling inner core 7 of milling of band arc groove is mounted on the main shaft 1 by key, profile of tooth current limliting dividing plate 16 is to install at interval with rotor bar 14, a plurality of rotor sheets 15 are arranged in the excircle of rotor bar 14 and can be in the groove of rotor bar 14 movable, rotor bar 14 is arranged in stationary knife bar 13 and shears the crushed work zone to form, a plurality of ledger-plates 12 are arranged in the inner periphery of stationary knife bar 13, the fixed jacket 11 of milling of band arc groove is fixed on the casing 6, ball 10 the milling between the rolling inner core 7 of milling at the mill fixed jacket 11 and the band arc groove of band arc groove, the second material conveying body paddle wheel 9 is fitted in discharging opening 8 and with the rolling inner core 7 of milling of band arc groove, the second material conveying body paddle wheel 9 is mounted on the main shaft 1 by key, and discharging opening 8 is fixing by element such as bolt and casing 6.Main shaft can drive the first material conveying body paddle wheel 5, profile of tooth current limliting dividing plate 16, rotor bar 14, the rolling inner core 7 of milling of band arc groove, the rotation at a high speed simultaneously of the second material conveying body paddle wheel 9.
The emulsification method of mulser of the present invention may further comprise the steps: step 1, material enter from feed cavity 17.Step 2, main shaft 1 rotate at a high speed and drive first material conveying body paddle wheel 5 rotation at a high speed, and then mass transport is gone in rotor bar 14 and the stationary knife bar 13 formed shearing crushed work zones.Step 3, main shaft 1 drive rotor bar 14 rotation at a high speed, rotor sheet 15 is thrown away be close under action of centrifugal force from rotor bar 14 and make gapless fricting movement with the inwall of ledger-plate 12, the material of shearing the crushed work zone is simultaneously also outwards got rid of by force and is sent under action of centrifugal force; When rotor sheet 15 rotated at a high speed, the axial limit of the axial limit of rotor sheet 15 lateral surfaces and ledger-plate 12 inwalls formed the scissors mouth contact moment, showed shearing pulverizing to material by this scissors cause for gossip; Make gapless fricting movement because the lateral surface of rotor sheet 15 and the inwall of ledger-plate 12 are close to, can be considered at the material of cutting knife-edge part and cut off, promptly can be considered crack shearing continuously and pulverize.Step 4, be sheared the fixed jacket 11 formed working regions of milling of milling that material after the pulverizing continues to be sent to mill rolling inner core 7 and the band arc groove of band arc groove, main shaft 1 drives rolling inner core 7 rotation at a high speed of milling of band arc groove, and then drive is milled ball 10 in the high speed rotation, also in the two the formed track of arc groove of fixed jacket 11 of milling of mill rolling inner core 7 and the band arc groove of band arc groove, revolve round the sun, make the material be transferred between the three, carry out roll extrusion and mills, with the material pulverizing of milling.Step 5, last material are sent by discharging opening 8 by the second material conveying body paddle wheel 9.Owing to be through gapless shearing pulverizing and the roll extrusion pulverizing of milling, so can improve material grinding production efficiency, all can pulverize the particle below the general 2mm, the grain fineness of crushing rear material can reach nanoscale.
Though more than described the specific embodiment of the present invention, it will be understood by those of skill in the art that these only illustrate, under the prerequisite that does not deviate from principle of the present invention and essence, can make numerous variations or modification to these embodiments.Therefore, protection scope of the present invention is limited by appended claims.
Claims (6)
1. mulser, it is characterized in that, mulser comprises main shaft, bearing block, support, the first material conveying body paddle wheel, casing, the rolling inner core of milling of band arc groove, discharging opening, ledger-plate, the rotor sheet, the rotor bar, the stationary knife bar, the second material conveying body paddle wheel, the ball of milling, the fixed jacket of milling of band arc groove, profile of tooth current limliting dividing plate and feed cavity, one end of main shaft stretches in the casing, bearing block and casing are separately fixed at the two ends of support, feed cavity is enclosed within on the support, the first material conveying body paddle wheel is fitted in feed cavity and with profile of tooth current limliting dividing plate, mill the rolling inner core and the applying of profile of tooth current limliting dividing plate of band arc groove, the first material conveying body paddle wheel, mill rolling inner core and the profile of tooth current limliting dividing plate of band arc groove all are mounted on the main shaft by key, the rotor sheet is arranged in the excircle of rotor bar, the rotor bar is arranged in the stationary knife bar, ledger-plate is arranged in the inner periphery of stationary knife bar, the fixed jacket of milling of band arc groove is fixed on the casing, ball the milling between the rolling inner core of milling at the mill fixed jacket and the band arc groove of band arc groove, the second material conveying body paddle wheel is fitted in discharging opening and with the rolling inner core of milling of band arc groove, the second material conveying body paddle wheel is mounted on the main shaft by key, and discharging opening and casing are fixed.
2. mulser as claimed in claim 1 is characterized in that described mulser also comprises bearing gland, and bearing gland and bearing block are fixed, the other end projecting shaft pressure cap of main shaft.
3. mulser as claimed in claim 1 is characterized in that, described profile of tooth current limliting dividing plate and rotor bar are to install at interval.
4. mulser as claimed in claim 1 is characterized in that, the rolling inner core of milling, the second material conveying body paddle wheel that described main shaft drives the first material conveying body paddle wheel, profile of tooth current limliting dividing plate, rotor bar, band arc groove rotate simultaneously.
5. emulsification method that adopts mulser as claimed in claim 1 is characterized in that this emulsification method may further comprise the steps:
Step 1, material enter from feed cavity;
Step 2, main shaft rotation also drive the rotation of the first material conveying body paddle wheel, and then mass transport is gone in rotor bar and the formed shearing crushed work of the stationary knife bar zone;
Step 3, main shaft drive the rotation of rotor bar, the rotor sheet is thrown away be close under action of centrifugal force from the rotor bar and make gapless fricting movement with the inwall of ledger-plate, the material of working region is also outwards got rid of by force and is sent under action of centrifugal force simultaneously; When the rotor sheet rotated, the axial limit of the axial limit of rotor sheet lateral surface and ledger-plate inwall formed the scissors mouth contacting moment, is pulverized by the existing shearing to material of this scissors cause for gossip;
Step 4, be sheared the formed working region of milling of the fixed jacket of milling that material after the pulverizing is delivered to mill rolling inner core and the band arc groove of band arc groove, main shaft drives the rolling inner core rotation of milling of band arc groove, and then drive is milled ball in rotation, make the material be transferred between the three, carry out roll extrusion and mills, with the material pulverizing of milling;
Step 5, last material are sent by discharging opening by the second material conveying body paddle wheel.
6. emulsification method as claimed in claim 1 is characterized in that, the profile of tooth arranged in dislocation of described profile of tooth current limliting dividing plate makes material obtain stopping in shearing crushed work zone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101381479A CN102210989A (en) | 2010-04-02 | 2010-04-02 | Emulsifying machine and emulsifying method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101381479A CN102210989A (en) | 2010-04-02 | 2010-04-02 | Emulsifying machine and emulsifying method thereof |
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| Publication Number | Publication Date |
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| CN102210989A true CN102210989A (en) | 2011-10-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010101381479A Pending CN102210989A (en) | 2010-04-02 | 2010-04-02 | Emulsifying machine and emulsifying method thereof |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103933884A (en) * | 2014-05-07 | 2014-07-23 | 冀中能源邯郸矿业集团有限公司 | Powered three-way-feed liquid/solid medium mixing device |
| CN104174323A (en) * | 2014-08-28 | 2014-12-03 | 于新生 | Emulsifying and mixing equipment with grinding, twisting and rolling functions |
| CN104399568A (en) * | 2014-11-06 | 2015-03-11 | 南通市通州区三槐机械制造有限公司 | Ceramic superfine homogenizing and emulsifying machine |
| CN106955772A (en) * | 2016-07-27 | 2017-07-18 | 台山市远鹏研磨科技有限公司 | A kind of improved particle lapping device |
| CN108126556A (en) * | 2017-12-27 | 2018-06-08 | 郑州沃华机械有限公司 | A kind of dynamic mixer of adjustable shear intensity and degree of mixing |
| CN109622152A (en) * | 2017-10-30 | 2019-04-16 | 河南高盛企业管理咨询有限公司 | A kind of horizontal multi-stage rotary mill |
| CN113210099A (en) * | 2021-06-11 | 2021-08-06 | 卞俊伟 | Superfine grinding machine with gapless shearing |
-
2010
- 2010-04-02 CN CN2010101381479A patent/CN102210989A/en active Pending
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103933884A (en) * | 2014-05-07 | 2014-07-23 | 冀中能源邯郸矿业集团有限公司 | Powered three-way-feed liquid/solid medium mixing device |
| CN103933884B (en) * | 2014-05-07 | 2016-03-09 | 冀中能源邯郸矿业集团有限公司 | A kind of dynamic three-dimensional pan feeding liquid-solid medium mixing arrangement |
| CN104174323A (en) * | 2014-08-28 | 2014-12-03 | 于新生 | Emulsifying and mixing equipment with grinding, twisting and rolling functions |
| CN104399568A (en) * | 2014-11-06 | 2015-03-11 | 南通市通州区三槐机械制造有限公司 | Ceramic superfine homogenizing and emulsifying machine |
| CN106955772A (en) * | 2016-07-27 | 2017-07-18 | 台山市远鹏研磨科技有限公司 | A kind of improved particle lapping device |
| CN109622152A (en) * | 2017-10-30 | 2019-04-16 | 河南高盛企业管理咨询有限公司 | A kind of horizontal multi-stage rotary mill |
| CN108126556A (en) * | 2017-12-27 | 2018-06-08 | 郑州沃华机械有限公司 | A kind of dynamic mixer of adjustable shear intensity and degree of mixing |
| CN113210099A (en) * | 2021-06-11 | 2021-08-06 | 卞俊伟 | Superfine grinding machine with gapless shearing |
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Application publication date: 20111012 |