CN102206425A - Preparation method of vat blue dye - Google Patents

Preparation method of vat blue dye Download PDF

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CN102206425A
CN102206425A CN 201010155259 CN201010155259A CN102206425A CN 102206425 A CN102206425 A CN 102206425A CN 201010155259 CN201010155259 CN 201010155259 CN 201010155259 A CN201010155259 A CN 201010155259A CN 102206425 A CN102206425 A CN 102206425A
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vat blue
preparation
aminoanthraquinone
dyestuff
vat
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CN102206425B (en
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陈四清
汤学斌
周多刚
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Jiangsu Yabang Wall Dyestuff Co.,Ltd.
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JIANGSU YABANG DYESTUFFS CO Ltd
ANHUI YABANG CHEMICAL Co Ltd
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Abstract

The invention relates to a preparation method of a vat dye of a vat blue 4 (I) dye. 1- aminoanthraquinone (II) is used as a raw material, and a hydrous cyclic urea derivative, N, N'-dimethyl propyleneurea (IIIa), is used as a medium; in the presence of a strong base, potassium hydroxide, and a phase-transfer catalyst, condensation is performed using oxygen or air as an oxidant; when the reaction endpoint is reached, filtration, washing and drying are performed to obtain dianthraquinone-N, N'-dihydroazine, that is vat blue 4 (I), with high yield and high purity. After being further refined, the dye can be used as pigment-grade vat blue 4 (I).

Description

A kind of preparation method of vat blue dyestuff
Technical field:
The present invention relates to a kind of preparation method of vat dyes, is to adopt synthetic Vat blue 4 (I) dyestuff of new technology more specifically, belongs to the manufacturing technology field of chemical dyestuff.
Background technology:
Vat blue 4 (I) is a kind of appearance anthraquinone vat dyes the earliest, is made first in 1901 by the rich grace of Germanization scholar R..It is mainly used in cotton fiber dyeing and calico printing, also is used for two of vinylon and cotton blend, polyester-cotton fabric and bathes resisdye, also is used to make pigment for printing ink.Its traditional processing technology is to be raw material with the 2-aminoanthraquinone, in molten potassium hydroxide, sodium hydroxide and sodium acetate, anhydrous, carry out the condensation closed loop, be reduced into leuco compound with vat powder behind the thin up and separate with impurity by filtering, again the leuco compound oxidation is obtained finished product, its yield is about 56%.Seriously polluted, problems such as yield is low, energy consumption is high, poor stability that this technology exists.Afterwards along with the progress of 1-aminoanthraquinone technology, 1-aminoanthraquinone (II) conveniently is easy to get, produce that to begin to adopt with 1-aminoanthraquinone (II) be raw material greatly after nineteen ninety, in solvent dimethyl sulfoxide (DMSO) medium and in the presence of the highly basic potassium hydroxide, with oxygen or air is that oxygenant carries out condensation, again with the refining finished product that obtains of vat powder reduction, its yield is about 75%, this technology has certain progress than 2-aminoanthraquinone alkali fusion technology, but exist seriously polluted, yield is low, problems such as the solvent dimethyl sulfoxide (DMSO) rate of recovery is low, and the waste gas that the dimethyl sulfoxide (DMSO) oxidation produces is difficult to administer.With 1, the 3-dimethyl-imidazolinone replaces the technology of dimethyl sulfoxide (DMSO) that many reports (as CN1105713C, CN101205415A) are also arranged simultaneously.The Vat blue 4 that this method obtains (I) is though the unknown impuritie that contains lacks than the technology of front, and these unknown impurities can make the deepening of dyestuff tone, still do not reach normal quality requirements.In order to remove these impurity, must handle purifying products by vat powder.This process recovery ratio is about 94%, yet generally has only 88% through the yield behind the refining purifying of vat powder, and is difficult to obtain pigment-level Vat blue 4 (I) product.
Summary of the invention:
The objective of the invention is: the preparation method that a kind of new Vat blue 4 (I) dyestuff is provided.Adopt that this method operation is simple, the raw and auxiliary material utilization ratio is high, three wastes generation is few, plant factor is high, facility investment is few, adopts good product quality, yield height, the production cost of this method gained significantly to reduce.
Realize that technical scheme of the present invention is: with 1-aminoanthraquinone (II) is raw material, at aqueous N, in N '-diformazan basic ring allylidene urea (IIIa) medium, make condensing agent with potassium hydroxide, oxygen or air are made oxygenant, in the presence of phase-transfer catalyst, carry out condensation reaction, cool to 95-100 ℃ after reaching the condensation terminal point, add water isolation and cool to 75-80 ℃ simultaneously, collect mother liquor and mix recovery solvent N with filter cake washing liquid, N '-diformazan basic ring allylidene urea (IIIa) recycle, filter cake is through washing, dry, make dianthranide ketone-N, N '-dihydro azine is Vat blue 4 (I).It is characterized in that at moisture N, carry out condensation in N '-diformazan basic ring allylidene urea (IIIa) solvent, with atmospheric oxidation, with phase-transfer catalyst, under 95-180 ℃, obtain high yield, high-quality Vat blue 4 (I) product, reclaim simultaneously to concentrate and utilize solvent N, N '-diformazan basic ring allylidene urea (IIIa) again.Resulting Vat blue 4 (I) is refining with sodium hydroxide solution and vat powder, just can obtain the Vat blue 4 that is used to produce pigment blue 60 (I) of based on very high purity.
Among above-mentioned Vat blue 4 (I) preparation method, condensation temp is 95-180 ℃, and the condensation time is 3-16 hour, and best condensation temp is 100-125 ℃, and Best Times is 8-10 hour;
Among above-mentioned Vat blue 4 (I) preparation method, used main raw material 1-aminoanthraquinone (II) is red meal, and content is in the scope of 70-99%.
Among above-mentioned Vat blue 4 (I) preparation method, solvent N, N '-diformazan basic ring allylidene urea (IIIa) usage quantity (in 1-aminoanthraquinone (II) weight): be generally 0.4-6 part, the water content of solvent is generally 1-25%;
Among above-mentioned Vat blue 4 (I) preparation method, used phase-transfer catalyst is that in quaternary ammonium salt, season phosphonium salt, the crown ether series phase-transfer catalyst one or more are composite, and consumption (in 1-aminoanthraquinone (II) weight) is generally 0.01%-1.5%;
Among above-mentioned Vat blue 4 (I) preparation method, material segregation water consumption (in 1-aminoanthraquinone (II) weight) after the condensation: be generally 0.5-10 part, the segregation temperature is 70-100 ℃;
Advantage of the present invention is: can the high-quality Vat blue 4 (I) of one-step synthesis, simplified synthesis procedure greatly, and can produce good economic benefit, product Vat blue 4 (I) yield is more than 97%; Can obtain being used to produce the highly purified Vat blue 4 (I) of pigment blue 60 with comparalive ease; Solvent N, N '-diformazan basic ring allylidene urea (IIIa) stable performance, the rate of recovery are high; The mother liquor washing water can concentrate recycled after the closed loop, and three wastes generation is few, belong to environment-friendly clean process.
Embodiment
Below in conjunction with embodiment the present invention is further described, but is not limited to this.
Principal reaction of the present invention is:
Figure GSA00000077980000031
Used raw material in the enforcement unless otherwise indicated, is and is fit to the commercially available industrial goods that the dye well intermediate uses;
Embodiment 1 adds 120g moisture content in the four-hole boiling flask of 500mL be 10% N, N '-diformazan basic ring allylidene urea (IIIa), 0.1g catalyzer, 50g purity is 99.0% 1-aminoanthraquinone (II), stirring is warmed up to 95 ℃, drip 150mL 50% potassium hydroxide solution, the blowing air oxidation, carry out condensation reaction at 100-125 ℃, insulation reaction adds 100mL water dilution segregation material after 8 hours, the material suction filtration, collect mother liquor, the filter cake hot wash is to neutral, and oven dry obtains Vat blue 4 (I) 49.2g, yield 98.4% need not further refiningly to dye cotton and can obtain bright-coloured ruddiness blueness.
Embodiment 2 adds 120g moisture content in the four-hole boiling flask of 500mL be 15% N, N '-diformazan basic ring allylidene urea (IIIa), 0.1g catalyzer, 50g purity is 99.0% 1-aminoanthraquinone (II), stirring is warmed up to 95 ℃, drip 150mL 50% potassium hydroxide solution, the blowing air oxidation, carry out condensation reaction at 100-125 ℃, insulation reaction adds 100mL water dilution segregation material after 8 hours, the material suction filtration, collect mother liquor, the filter cake hot wash is to neutral, and oven dry obtains Vat blue 4 (I) 48.8g, yield 97.6% need not further refiningly to dye cotton and can obtain bright-coloured ruddiness blueness.
Embodiment 3 adds 120g moisture content in the four-hole boiling flask of 500mL be 20% N, N '-diformazan basic ring allylidene urea (IIIa), 0.1g catalyzer, 50g purity is 99.0% 1-aminoanthraquinone (II), stirring is warmed up to 95 ℃, drip the 150mL50% potassium hydroxide solution at 95-98 ℃, the blowing air oxidation, carry out condensation reaction at 100-125 ℃, insulation reaction adds 100mL water dilution segregation material after 8 hours, the material suction filtration, collect mother liquor, the filter cake hot wash is to neutral, and oven dry obtains Vat blue 4 (I) 48.5g, yield 97.0% need not further refiningly to dye cotton and can obtain bright-coloured ruddiness blueness.
Embodiment 4 adds the material making beating of 1500ml water and a collection of embodiment 3 in the four-hole boiling flask of 2000ml, add 47 gram dissolution of sodium hydroxide, after 55 ℃ of addings 27 restrain V-Brite Bs, stir half an hour, the suction filtration separation of material, filter cake is again with the making beating of 1000ml water, use the atmospheric oxidation material, the filtering and washing filter cake obtains highly purified Vat blue 4 (I) 46.1 grams to neutral 95-100 ℃ of oven dry, total recovery 92.0% can be used for producing the raw material of pigment blue 60.

Claims (11)

1. the preparation method of a Vat blue 4 (I) dyestuff, its concrete steps are: with 1-aminoanthraquinone (II) is raw material, aqueous cyclic urea derivatives N, N '-diformazan basic ring allylidene urea (IIIa) is done medium, in the presence of highly basic potassium hydroxide, be that oxygenant carries out condensation reaction with phase-transfer catalyst with oxygen or air, make dianthranide ketone-N, N '-dihydro azine is Vat blue 4 (I), and its molecular structure is:
Figure FSA00000077979900011
The Vat blue 4 of gained (I) is further in aqueous sodium hydroxide solution, with the refining highly purified Vat blue 4 (I) that once can obtain of vat powder.
2. by the preparation method of the described Vat blue 4 of claim 1 (I) dyestuff, it is characterized in that described condensation temp is 95-180 ℃, the condensation time is 3-16 hour.
3. by the preparation method of the described Vat blue 4 of claim 1 (I) dyestuff, it is characterized in that described condensation temp is 100-125 ℃, the time is 8-10 hour.
4. by the preparation method of the described Vat blue 4 of claim 1 (I) dyestuff, it is characterized in that described raw material 1-aminoanthraquinone (II) is
5. by the described Vat blue 4 of claim 1 (I) preparation method, it is characterized in that described cyclic urea derivatives (III) is N, N '-diformazan basic ring allylidene urea (IIIa)
Figure FSA00000077979900013
6. by the described Vat blue 4 of claim 1 (I) preparation method, it is characterized in that described cyclic urea derivatives (III) is one or more following mixtures
R1, R2 can be-CH in the formula 3,-C 2H 5,-C 3H 7,-C 4H 9
7. by the preparation method of the described Vat blue 4 of claim 5 (I) dyestuff, it is characterized in that described proportioning raw materials: N, N '-diformazan basic ring allylidene urea (IIIa) usage quantity by 1-aminoanthraquinone (II) weight, is generally 1-6 part.
8. by the preparation method of the described Vat blue 4 of claim 5 (I) dyestuff, it is characterized in that described moisture N, N '-diformazan basic ring allylidene urea (IIIa), its water content is generally 1-25%.
9. by the preparation method of claim 1 or 5 described Vat blue 4 (I) dyestuffs, it is characterized in that described potassium hydroxide is potassium hydroxide aqueous solution, concentration of potassium hydroxide is generally 50%.
10. by the preparation method of claim 1 or 5 described Vat blue 4 (I) dyestuffs, it is characterized in that the potassium hydroxide usage quantity is generally 0.1-3 part by 1-aminoanthraquinone (II) weight in the described proportioning raw materials.
11. by the preparation method of claim 1 or 5 described Vat blue 4 (I) dyestuffs, it is characterized in that described catalyzer be quaternary ammonium salt, season phosphonium salt, crown ether series phase-transfer catalyst, consumption is generally 0.01%-1.5% by 1-aminoanthraquinone (II) weight.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104371347A (en) * 2014-11-29 2015-02-25 萧县凯奇化工科技有限公司 Method for preparing vat blue RSN
CN104497617A (en) * 2014-11-29 2015-04-08 萧县凯奇化工科技有限公司 Vat dye brown GG and preparation method thereof
CN105778553A (en) * 2016-04-08 2016-07-20 南通恒盛精细化工有限公司 Improvement method for preparing C.I.vat blue 4
CN106221279A (en) * 2016-07-26 2016-12-14 萧县凯奇化工科技有限公司 A kind of multi-ring blue reducing dye and preparation method thereof
CN106243770A (en) * 2016-07-26 2016-12-21 萧县凯奇化工科技有限公司 A kind of vat blue dyestuff and preparation method thereof

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Publication number Priority date Publication date Assignee Title
GB1508067A (en) * 1974-06-21 1978-04-19 Ugine Kuhlmann Process for preparing indanthrene dyes
CN101205415A (en) * 2007-12-07 2008-06-25 徐州开达精细化工有限公司 Synthetic process of vat blue RSN

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1508067A (en) * 1974-06-21 1978-04-19 Ugine Kuhlmann Process for preparing indanthrene dyes
CN101205415A (en) * 2007-12-07 2008-06-25 徐州开达精细化工有限公司 Synthetic process of vat blue RSN

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Title
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104371347A (en) * 2014-11-29 2015-02-25 萧县凯奇化工科技有限公司 Method for preparing vat blue RSN
CN104497617A (en) * 2014-11-29 2015-04-08 萧县凯奇化工科技有限公司 Vat dye brown GG and preparation method thereof
CN104497617B (en) * 2014-11-29 2016-08-24 萧县凯奇化工科技有限公司 A kind of reducing dye palm fibre GG and preparation method
CN105778553A (en) * 2016-04-08 2016-07-20 南通恒盛精细化工有限公司 Improvement method for preparing C.I.vat blue 4
CN105778553B (en) * 2016-04-08 2017-05-24 南通恒盛精细化工有限公司 Improvement method for preparing C.I.vat blue 4
CN106221279A (en) * 2016-07-26 2016-12-14 萧县凯奇化工科技有限公司 A kind of multi-ring blue reducing dye and preparation method thereof
CN106243770A (en) * 2016-07-26 2016-12-21 萧县凯奇化工科技有限公司 A kind of vat blue dyestuff and preparation method thereof
CN106243770B (en) * 2016-07-26 2017-11-10 萧县凯奇化工科技有限公司 A kind of vat blue dyestuff and preparation method thereof

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Address after: 213000 No.105 Renmin West Road, Niutang Town, Wujin District, Changzhou City, Jiangsu Province

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