CN102206175A - Method for preparing DSD (4,4'-Diamino 2,2'-Stilbene Disulphonic) acid by hydrogenating and reducing disodium dinitrosalicylate (DNS) at high temperature - Google Patents

Method for preparing DSD (4,4'-Diamino 2,2'-Stilbene Disulphonic) acid by hydrogenating and reducing disodium dinitrosalicylate (DNS) at high temperature Download PDF

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CN102206175A
CN102206175A CN2011100966992A CN201110096699A CN102206175A CN 102206175 A CN102206175 A CN 102206175A CN 2011100966992 A CN2011100966992 A CN 2011100966992A CN 201110096699 A CN201110096699 A CN 201110096699A CN 102206175 A CN102206175 A CN 102206175A
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acid
dns
dsd
disodium salt
high temperature
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CN102206175B (en
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张维金
石强
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Caike Huayu Chemical Co.,Ltd.
Hua Ge Holdings Group Ltd.
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HEBEI HUA-CHEM CHEMICAL GROUP CO LTD
HEBEI HUA-CHEM DYE CHEMICAL Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

The invention relates to a method for preparing DSD (4,4'-Diamino 2,2'-Stilbene Disulphonic) acid, in particular to a method for preparing the DSD acid by hydrogenating and reducing disodium dinitrosalicylate (DNS) at high temperature. The method comprises the following steps of: (1) dissolving a raw material DNS (DiNitroSalicylic) acid; (2) adding a catalyst and materials into a hydrogenating reactor for carrying out hydrogenation; (3) filtering the catalyst; (4) precipitating with acid; and (5) carrying out filter pressing by virtue of a plate frame. The invention is innovative in that the method for preparing the DSD acid by hydrogenating and reducing the disodium dinitrosalicylate is developed. High-concentration disodium dinitrosalicylate is adopted to prepare the DSD acid, thus space-time capacity of equipment is improved, and one-time investment of the equipment is reduced; and a high temperature continuous feeding way is adopted for reaction, thus the reaction is carried out toward the direction more beneficial to a main reaction, a side reaction is effectively controlled, generation of coloured impurity can be effectively controlled, and quality and yield of the DSD acid are greatly improved.

Description

A kind of high temperature hydrogenation reducing DNS acid disodium salt prepares the method for DSD acid
Technical field
The present invention relates to a kind of method of the DSD of preparation acid, especially a kind of high temperature hydrogenation reducing DNS acid disodium salt prepares the method for DSD acid.
Background technology
4,4 '-diaminobenzil 2,2 '-disulfonic acid (DSD acid) and disodium salt thereof are the important intermediate of preparation toluylene type white dyes, Qi Shi substantive dyestuff and reactive dyestuffs.The substantive dyestuff of being made by DSD acid, does not have in human body and accumulates and be subjected to extensive attention because nontoxicity with the various active dyestuff.
At present, the production technique of DSD acid mainly adopts the method for preparing DSD acid by iron powder reducing DNS sodium salt.Patent documentation CN1785970A discloses a kind of method of preparing DSD acid by iron powder reducing DNS sodium salt, and this procedure comprises: under violent stirring, add sodium-acetate, formic acid or sodium formiate and the vitriol oil as additive in the reactor that iron powder and water are housed.After the iron powder pre-etching, add the DNS sodium salt solution under 95-100 ℃ and violent stirring condition, control pH value is at 5.1-5.6.After 95-100 ℃ of insulation, adjust the pH value to 9-11 with the whole derivation of reaction solution and to wherein adding NaOH solution, remove by filter iron mud, to filtering back gained filtrate adding sulphuric acid soln adjustment pH value, filter once more and obtain DSD acid to 1-2.This complex technical process, energy consumption height, wastewater flow rate is big, and a large amount of dangerous solid waste iron mud that produces causes severe contamination to environment.According to the requirement of scientific development, country is to the environmental requirement increasingly stringent, and iron powder reducing technology is progressively eliminated, thereby exploitation is cleaned, the catalytic hydrogenating reduction technology of less energy-consumption, and is imperative.
For DSD acid hydrogenation technique, document (Chen Hongbo etc., fine chemistry industry, 2003,6,374) use water as reaction medium, Pd/C is a catalyzer, has studied liquid phase catalytic hydrogenation method reduction 4,4 '-dinitrobenzene toluylene 2,2 '-disulfonic acid (DNS) preparation 4,4 '-diaminobenzil 2,2 '-disulfonic acid (DSD acid).By a series of condition experiments, definite optimum process condition is: raw material DSD acid disodium salt 10g; Mass concentration is 180g/L; Pd/C catalyzer 0.8g; Promotor OVN80mg; Reaction system pH=6; 65 ℃ of temperature of reaction; Pressure 0 8MPa.But there is following weak point in this technology: the one, and yield is low; The 2nd, temperature of reaction is low, and speed of reaction is slow, generates azo compound easily, and products obtained therefrom purity is low, causes cotton thread dyeing index defective; The 3rd, the concentration of the DNS acid disodium salt that adopts is low, and equipment capacity is restricted, and improve throughput, must strengthen facility investment.Therefore, do not see the industrialized report of DSD acid hydrogenation technique so far.
Summary of the invention
Technical problem to be solved by this invention provides to be had environmental protection, less energy-consumption, is easy to realize that a kind of high temperature hydrogenation reducing DNS acid disodium salt of advantages such as industrialization prepares the method for DSD acid.
Method of the present invention comprises the steps:
(1) add solid DNS acid disodium salt in dissolution kettle, adding water adjusting DNS acid disodium salt mass concentration is 40-70%, opens and stirs, and is warmed up to 120 ℃ the DNS acid disodium salt is fully dissolved;
(2) catalyzer is added in the catalytic hydrogenation reaction device, add the water of reactor volume 15%, after being replaced into nitrogen atmosphere in the reactor, feed hydrogen, keep pressure 0.5-3.0Mp;
(3) open hydrogenator and stir, be warming up to 250-300 ℃, the DNS acid disodium salt solution in the dissolution kettle was squeezed in the hydrogenator continuously with the time of 1-2h reacted, after charging finishes, continue to keep above-mentioned reaction conditions 20min;
(4) react the process filter that finishes and filter out catalyzer, reclaim to give over to and applies mechanically, material enters in the acid out still;
(5) open the acid out still and stir, the adding mass concentration is 50% sulphuric acid soln, and acid out to pH value is 1-2, obtains DSD acid suspension liquid;
(6) DSD acid suspension liquid is squeezed into the plate-and-frame filter press press filtration behind the acid out, gets finished product DSD acid.
In the step (1), preferred DNS acid disodium salt mass concentration is 50-60%.
In the step (2), preferred reaction pressure is 0.8-1.8Mpa; Preferred temperature of reaction is 260-280 ℃.
In the step (2), the add-on of described catalyzer is the 0.5-5% of DNS acid disodium salt quality.
In the step (2), described catalyzer is palladium carbon, platinum carbon or ruthenium carbon.The metal quality mark is 0.5-10% in the catalyzer, and the metal quality mark is 1-3% in the preferred catalyzer.
The invention has the advantages that:
1. owing to adopt hydrogen reducing to replace iron powder reducing, avoid producing the severe contamination that a large amount of dangerous solid waste iron mud causes environment;
2. adopt high density DNS acid disodium salt to prepare DSD acid, improved speed of reaction greatly, saved the reaction times.
3. adopt high density DNS acid disodium salt to prepare DSD acid, improved the space-time production capacity of equipment, reduced the one-time investment of equipment;
4. the mode of continuously feeding is reacted under the employing high temperature, and reaction is carried out towards the direction that more helps main reaction, has effectively controlled side reaction, thereby can control the generation of foreign pigment effectively, improve the yield and the purity of DSD acid, the yield of DSD acid can reach more than 99%, and purity is more than 98.5.
5. solved DSD acid hydrogenation technique and be difficult to an industrialized difficult problem, its enforcement will produce remarkable economic efficiency, environmental benefit and social benefit.
Embodiment
Embodiment 1
In the stirring-type still of 1000L, add entry 400L, solid DNS acid disodium salt 400kg opens and stirs, and is warming up to 120 ℃ the DNS acid disodium salt is fully dissolved.
Adding metal quality mark is 3% platinum C catalyst 12kg in the 1000L hydrogenator, adds entry 150L, is replaced into nitrogen atmosphere, feeds hydrogen, keeps pressure 1.8MPa.The unlatching reactor stirs, and is warming up to 250 ℃, with 1h the DNS acid disodium salt solution in the dissolution kettle is squeezed in the hydrogenator with the fresh feed pump continuously and smoothly and is reacted.After charging finishes, continue to keep above-mentioned reaction conditions 20min.
With hydrogen emptying in the reactor and be replaced into nitrogen atmosphere, filter out catalyzer through high-performance filter, catalyst recovery gives over to applies mechanically, and material enters in the acid out still.Opening the acid out still and stir, is that 50% sulphuric acid soln acid out to pH value is 2 with mass concentration, obtains DSD acid suspension liquid.
DSD in acid out still acid suspension liquid is got the wet product 502kg of DSD acid after the plate-and-frame filter press press filtration.
Product is 99.8% with the DNS acid disodium salt rate of collecting, DSD acid HPLC content 98.5%.
Embodiment 2
In the stirring-type still of 1000L, add entry 150L, solid DNS acid disodium salt 350kg opens and stirs, and is warming up to 120 ℃ the DNS acid disodium salt is fully dissolved.
Adding metal quality mark is 1% palladium-carbon catalyst 3.5kg in the 1000L hydrogenator, adds entry 150L, is replaced into nitrogen atmosphere, feeds hydrogen, keeps pressure 0.8MPa.The unlatching reactor stirs, and is warming up to 300 ℃, with 1.5h the DNS acid disodium salt solution in the dissolution kettle is squeezed in the hydrogenator with the fresh feed pump continuously and smoothly and is reacted.After charging finishes, continue to keep above-mentioned reaction conditions 20min.
With hydrogen emptying in the reactor and be replaced into nitrogen atmosphere, filter out catalyzer through high-performance filter, catalyst recovery gives over to applies mechanically, and material enters in the acid out still.Opening the acid out still and stir, is that 50% sulphuric acid soln acid out to pH value is 1 with mass concentration, obtains DSD acid suspension liquid.
DSD in acid out still acid suspension liquid is got the wet product 426.9kg of DSD acid after the plate-and-frame filter press press filtration.
Product is 99.5% with the DNS acid disodium salt rate of collecting, DSD acid HPLC content 98.8%.
Embodiment 3
In the stirring-type still of 1000L, add entry 200L, solid DNS acid disodium salt 300kg opens and stirs, and is warming up to 120 ℃ the DNS acid disodium salt is fully dissolved.
Adding metal quality mark is 10% palladium-carbon catalyst 1.5kg in the hydrogenator of 1000L, adds entry 150L, is replaced into nitrogen atmosphere, feeds hydrogen, keeps pressure 3MPa.The unlatching reactor stirs, and is warming up to 260 ℃, with 2h the DNS acid disodium salt solution in the dissolution kettle is squeezed in the hydrogenator with the fresh feed pump continuously and smoothly and is reacted.After charging finishes, continue to keep above-mentioned reaction conditions 20min.
With hydrogen emptying in the reactor and be replaced into nitrogen atmosphere, filter out catalyzer through high-performance filter, catalyst recovery gives over to applies mechanically, and material enters in the acid out still.Opening the acid out still and stir, is that 50% sulphuric acid soln acid out to pH value is 2 with mass concentration, obtains DSD acid suspension liquid.
DSD in acid out still acid suspension liquid is got the wet product 357.3kg of DSD acid after the plate-and-frame filter press press filtration.
Product is 99.6% with the DNS acid disodium salt rate of collecting, DSD acid HPLC content 99.1%.
Embodiment 4
In the stirring-type still of 1000L, add entry 450L, solid DNS acid disodium salt 300kg opens and stirs, and is warming up to 120 ℃ the DNS acid disodium salt is fully dissolved.
Adding metal quality mark is 0.5% ruthenium C catalyst 15kg in the 1000L hydrogenator, adds entry 150L, is replaced into nitrogen atmosphere, feeds hydrogen, keeps pressure 0.5MPa.The unlatching reactor stirs, and is warming up to 280 ℃, with 1h the DNS acid disodium salt solution in the dissolution kettle is squeezed in the hydrogenator with the fresh feed pump continuously and smoothly and is reacted.After charging finishes, continue to keep above-mentioned reaction conditions 20min.
With hydrogen emptying in the reactor and be replaced into nitrogen atmosphere, filter out catalyzer through high-performance filter, catalyst recovery gives over to applies mechanically, and material enters in the acid out still.Opening the acid out still and stir, is that 50% sulphuric acid soln acid out to pH value is 1 with mass concentration, obtains DSD acid suspension liquid.
DSD in acid out still acid suspension liquid is got the wet product 383.2kg of DSD acid after the plate-and-frame filter press press filtration.
Product is 99.5% with the DNS acid disodium salt rate of collecting, DSD acid HPLC content 98.6%.
Embodiment 5
In the stirring-type still of 1000L, add entry 350L, solid DNS acid disodium salt 350kg opens and stirs, and is warming up to 120 ℃ the DNS acid disodium salt is fully dissolved.
Adding metal quality mark is 2% ruthenium C catalyst 10.5kg in the 1000L hydrogenator, adds entry 150L, is replaced into nitrogen atmosphere, feeds hydrogen, keeps pressure 1.0MPa.The unlatching reactor stirs, and is warming up to 270 ℃, with 1h the DNS acid disodium salt solution in the dissolution kettle is squeezed in the hydrogenator with the fresh feed pump continuously and smoothly and is reacted.After charging finishes, continue to keep above-mentioned reaction conditions 20min.
With hydrogen emptying in the reactor and be replaced into nitrogen atmosphere, filter out catalyzer through high-performance filter, catalyst recovery gives over to applies mechanically, and material enters in the acid out still.Opening the acid out still and stir, is that 50% sulphuric acid soln acid out to pH value is 1 with mass concentration, obtains DSD acid suspension liquid.
DSD in acid out still acid suspension liquid is got the wet product 447.1kg of DSD acid after the plate-and-frame filter press press filtration.
Product is 99.5% with the DNS acid disodium salt rate of collecting, DSD acid HPLC content 98.7%.
Embodiment 6
In the stirring-type still of 1000L, add entry 450L, solid DNS acid disodium salt 300kg opens and stirs, and is warming up to 120 ℃ the DNS acid disodium salt is fully dissolved.
Adding metal quality mark is 5% palladium-carbon catalyst 6kg in the 1000L hydrogenator, adds entry 150L, is replaced into nitrogen atmosphere, feeds hydrogen, keeps pressure 2.0MPa.The unlatching reactor stirs, and is warming up to 290 ℃, with 1.5h the DNS acid disodium salt solution in the dissolution kettle is squeezed in the hydrogenator with the fresh feed pump continuously and smoothly and is reacted.After charging finishes, continue to keep above-mentioned reaction conditions 20min.
With hydrogen emptying in the reactor and be replaced into nitrogen atmosphere, filter out catalyzer through high-performance filter, catalyst recovery gives over to applies mechanically, and material enters in the acid out still.Opening the acid out still and stir, is that 50% sulphuric acid soln acid out to pH value is 1 with mass concentration, obtains DSD acid suspension liquid.
DSD in acid out still acid suspension liquid is got the wet product 383.2kg of DSD acid after the plate-and-frame filter press press filtration.
Product is 99.5% with the DNS acid disodium salt rate of collecting, DSD acid HPLC content 98.6%.

Claims (8)

1. a high temperature hydrogenation reduction high concentrate DNS acid disodium salt prepares the method for DSD acid, it is characterized in that comprising the steps:
(1) add solid DNS acid disodium salt in dissolution kettle, adding water adjusting DNS acid disodium salt mass concentration is 40-70%, opens and stirs, and is warmed up to 120 ℃ the DNS acid disodium salt is fully dissolved;
(2) catalyzer is added in the catalytic hydrogenation reaction device, add the water of reactor volume 15%, after being replaced into nitrogen atmosphere in the reactor, feed hydrogen, keep pressure 0.5-3.0Mp;
(3) open hydrogenator and stir, be warming up to 250-300 ℃, the DNS acid disodium salt solution in the dissolution kettle was squeezed in the hydrogenator continuously with the time of 1-2h reacted, after charging finishes, continue to keep above-mentioned reaction conditions 20min;
(4) react the process filter that finishes and filter out catalyzer, reclaim to give over to and applies mechanically, material enters in the acid out still;
(5) open the acid out still and stir, the adding mass concentration is 50% sulphuric acid soln, and acid out to pH value is 1-2, obtains DSD acid suspension liquid;
(6) DSD acid suspension liquid is squeezed into the plate-and-frame filter press press filtration behind the acid out, gets finished product DSD acid.
2. a kind of high temperature hydrogenation reducing DNS acid disodium salt as claimed in claim 1 prepares the method for DSD acid, it is characterized in that described DNS acid disodium salt mass concentration is 50-60%.
3. a kind of high temperature hydrogenation reducing DNS acid disodium salt as claimed in claim 1 prepares the method for DSD acid, it is characterized in that described reaction pressure is 0.8-1.8Mpa.
4. a kind of high temperature hydrogenation reducing DNS acid disodium salt as claimed in claim 1 prepares the method for DSD acid, it is characterized in that described temperature of reaction is 260-280 ℃.
5. a kind of high temperature hydrogenation reducing DNS acid disodium salt as claimed in claim 1 prepares the method for DSD acid, and the add-on that it is characterized in that described catalyzer is the 0.5-5% of DNS acid disodium salt quality.
6. a kind of high temperature hydrogenation reducing DNS acid disodium salt as claimed in claim 1 prepares the method for DSD acid, it is characterized in that described catalyzer is palladium carbon, platinum carbon or ruthenium carbon.
7. a kind of high temperature hydrogenation reducing DNS acid disodium salt as claimed in claim 8 prepares the method for DSD acid, it is characterized in that the metal quality mark is 0.5-10% in the described catalyzer.
8. a kind of high temperature hydrogenation reducing DNS acid disodium salt as claimed in claim 9 prepares the method for DSD acid, it is characterized in that the metal quality mark is 1-3% in the described catalyzer.
CN201110096699.2A 2011-04-18 2011-04-18 Method for preparing DSD (4,4'-Diamino 2,2'-Stilbene Disulphonic) acid by hydrogenating and reducing disodium dinitrosalicylate (DNS) at high temperature Active CN102206175B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102500395A (en) * 2011-10-31 2012-06-20 天津大学 TiO2-loaded Ni-Au-Pt nanometer composite metal catalyst and preparation method and application
CN106117089A (en) * 2016-06-22 2016-11-16 康纳新型材料(杭州)有限公司 A kind of preparation method of 4,4 ' diaminobenzil disulfonic acid
CN108727858A (en) * 2018-06-07 2018-11-02 连云港莱亚化学有限公司 A method of the oxidized waste water generated using production DSD acid prepares direct yellow dye

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
PL144803B1 (en) * 1986-03-03 1988-07-30 Process for preparing 4,4'-diaminostilben-2,2'-disulfonic acid
JPH04321661A (en) * 1991-04-19 1992-11-11 Nippon Kayaku Co Ltd Production of 4,4'-diaminostylbene-2,2'-disulfonic acid or salt thereof
JPH0680622A (en) * 1992-09-03 1994-03-22 Nippon Kayaku Co Ltd Production of 4,4'-diaminostilbene-2,2'-disulfonic acid or its salt
JPH06172295A (en) * 1992-05-13 1994-06-21 Nippon Kayaku Co Ltd Production of 4,4'-diaminostilbene-2,2'-disulfonic acid or its salt

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
PL144803B1 (en) * 1986-03-03 1988-07-30 Process for preparing 4,4'-diaminostilben-2,2'-disulfonic acid
JPH04321661A (en) * 1991-04-19 1992-11-11 Nippon Kayaku Co Ltd Production of 4,4'-diaminostylbene-2,2'-disulfonic acid or salt thereof
JPH06172295A (en) * 1992-05-13 1994-06-21 Nippon Kayaku Co Ltd Production of 4,4'-diaminostilbene-2,2'-disulfonic acid or its salt
JPH0680622A (en) * 1992-09-03 1994-03-22 Nippon Kayaku Co Ltd Production of 4,4'-diaminostilbene-2,2'-disulfonic acid or its salt

Non-Patent Citations (2)

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Title
宋东明等: "催化加氢合成DSD酸", 《辽宁化工》, no. 6, 31 December 1995 (1995-12-31), pages 39 - 40 *
黄小波等: "DSD酸合成进展", 《精细化工》, vol. 17, no. 4, 30 April 2000 (2000-04-30), pages 245 - 248 *

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102500395A (en) * 2011-10-31 2012-06-20 天津大学 TiO2-loaded Ni-Au-Pt nanometer composite metal catalyst and preparation method and application
CN106117089A (en) * 2016-06-22 2016-11-16 康纳新型材料(杭州)有限公司 A kind of preparation method of 4,4 ' diaminobenzil disulfonic acid
CN108727858A (en) * 2018-06-07 2018-11-02 连云港莱亚化学有限公司 A method of the oxidized waste water generated using production DSD acid prepares direct yellow dye

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Patentee after: Hua Ge Holdings Group Ltd.

Address before: 061600 East of Dazhang Section of 104 National Road, Dongguang County, Cangzhou City, Hebei Province

Patentee before: HEBEI CAIKE CHEMICAL Co.,Ltd.

Patentee before: Hua Ge Holdings Group Ltd.