CN102201326A - Wireless communication small card embedding device and manufacturing method thereof - Google Patents
Wireless communication small card embedding device and manufacturing method thereof Download PDFInfo
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- CN102201326A CN102201326A CN 201110056647 CN201110056647A CN102201326A CN 102201326 A CN102201326 A CN 102201326A CN 201110056647 CN201110056647 CN 201110056647 CN 201110056647 A CN201110056647 A CN 201110056647A CN 102201326 A CN102201326 A CN 102201326A
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Abstract
The invention discloses a wireless communication small card embedding device and a manufacturing method thereof in the technical field of mobile communication. The device comprises a small card stacking mechanism, a blanking mechanism, a transmission mechanism, an embedding mechanism, a material receipt mechanism and a card support, wherein the small card stacking mechanism, the embedding mechanism and the material receipt mechanism are connected in series in turn; the blanking mechanism is positioned on the lower part of the small card stacking mechanism and is connected with the small card stacking mechanism; the transmission mechanism is connected with the blanking mechanism, the embedding mechanism and the material receipt mechanism respectively; and the card support is positioned at a combined position of the transmission mechanism and the embedding mechanism and is used for embedding a small subscriber identity module (SIM) card. Characteristics of original equipment are not influenced at all, and a standard integrated circuit (IC) intelligent card can be produced according to an original production process through reasonable process configuration. Flexible switching can be performed between the standard card production process and the small SIM card production process by the device, so that the utilization rate of polyvinyl chloride (PVC) materials is improved by 5 to 10 times under the condition that the equipment is not modified on a large scale.
Description
Technical field
What the present invention relates to is the device and method in a kind of mobile communication technology field, specifically is a kind of radio communication minicard flush mounting and manufacture method thereof.
Background technology
Along with the environmental protection concept of low carbon emission reduction is rooted in the hearts of the people day by day, every profession and trade all in field separately, the adopt various measures material that reduces process of producing product and the consumption of the energy.In field of mobile communication, China Mobile begins to carry out the plan of miniaturization SIM card, and progressively tendency is purchased the SIM card of miniaturization, but not the big SIM card of similar business card size.The mobile phone overwhelming majority in the market only supports the SIM card of miniaturization, but not Kato.The big SIM card of production was the mobile phone for the old money of compatibility in the past.Therefore, the SIM card of direct production miniaturization just becomes the huge motive force of each SIM card production unit.
The SIM card industry is to begin starting the nineties from eighties of last century, and relevant product standard and equipment are all quite ripe, and production efficiency is also because standardized enforcement improves day by day.But the customizations degree of relevant device is also very high simultaneously, almost is to produce the card (SIM card belongs to a kind of smart card of standard) that meets smart card standard fully.Therefore the parameter of small-sized SIM card can not directly produce on existing smart card device not in full conformity with standard intelligent card.
Existing several schemes and drawback:
1) press existing standard and device fabrication standard SIM card, undertaken die-cutly then by small-sized SIM card standard, as the finished product shipment, the Kato that sweeps away is as waste disposal with small-sized SIM card.Equipment does not need to transform.
2) both sides of a standard card respectively encapsulate a SIM card chip, sweep away respectively then, and Kato is discarded.Realize that one goes out two effect.Equipment does not need to transform.
3) encapsulate 4 SIM card chips on a card, sweep away then, can realize that one produces four effect.But adopt brand-new equipment, original equipment all can not use.
Find through retrieval prior art, the IC-card sealed in unit that present most of SIM card production unit uses is as the MPR5000 of French DataCard company, the bimodulus piece packaging machine of China Shenzhen gold hat prestige, the multimode packaging machine of Shenyang Youlian Electronic Equipment Co., Ltd..But the prior art and some other similar IC-card sealed in unit all can not well adapt to the production needs of SIM card miniaturization SIM cardization.The MPR5000 of DataCatd company is groove milling, encapsulation, towards the SIM card all-in-one, SIM card that can only the production standard specification.The transport sector of card body is fully according to the ISO8710/7816 standard design on the equipment.The bimodulus piece packaging machine of Shenzhen gold hat prestige be on the former standard IC-card packaging machine polygamy put a cover package assembling, 2 IC-card modules of encapsulation on a standard card have been realized, only improved the efficient of encapsulation, can not significantly improve the utilance of material, and later process still can only be carried out data to an IC module simultaneously and write.There is the data write device that encapsulates a plurality of modules on a card of a complete set newly developed body and carry out a plurality of IC modules simultaneously in Shenyang Youlian Electronic Equipment Co., Ltd., but such equipment can only production miniaturization SIM cardization SIM card, can not be used for producing the IC-card of ISI7810/7816 standard, therefore concerning existing smart card manufacturing enterprise, very big obstacle be arranged in fund input.
Summary of the invention
The present invention is directed to the prior art above shortcomings, a kind of radio communication minicard flush mounting and manufacture method thereof are provided, can realize printing, utilize existing punch machine to get final product the die-cut small card that obtains by four coloring agents of opening greatly that small-sized SIM card is set type; The device that the present invention relates to can repeated multiple times use.
The present invention is achieved by the following technical solutions:
The present invention relates to a kind of radio communication minicard flush mounting, comprise: lesser calorie windrow mechanism, cutting agency, transport sector, embedding mechanism, receiving mechanism and Kato, wherein: lesser calorie windrow mechanism, embedding mechanism and receiving mechanism are connected in series successively, cutting agency is positioned at the bottom of lesser calorie windrow mechanism and is connected with lesser calorie windrow mechanism, transport sector links to each other with receiving mechanism with cutting agency, embedding mechanism respectively, and Kato is positioned at transport sector and embeds the position, joint portion of mechanism and be used for setting-in miniaturization SIM card.
Described lesser calorie windrow mechanism is the card casket of rectangular configuration, and its inside stacks miniaturization SIM card to be embedded.
Described cutting agency is made up of pair of push rods and corresponding extension spring thereof, wherein: the two ends of extension spring link to each other with push rod with lesser calorie windrow mechanism respectively, will be positioned at the miniaturization SIM card release of lesser calorie windrow mechanism bottom and spur push rod by extension spring by the promotion push rod to reset.
Described transport sector is made up of rail groove, conveyer belt and motor, wherein: conveyer belt is positioned at rail groove and is socketed on the output shaft of motor, and rail groove is arranged at cutting agency, embedding mechanism and receiving mechanism below and by conveyer belt the miniaturization SIM card is moved to each station.
Described embedding mechanism is made up of reference column, gathering sill and binder head, wherein: two reference columns vertically are positioned at the both sides of gathering sill respectively and fixedly connected with the binder head, the binder head be positioned at gathering sill directly over, binder head, miniaturization SIM card, gathering sill and Kato from top to bottom set gradually.
Described Kato is provided with draw-in groove, location hole and bending resistance groove, and wherein: draw-in groove is positioned at Kato one side and its size and miniaturization SIM card and is complementary, and the bending resistance groove is C font structure and the outside that is positioned at draw-in groove, and two location holes lay respectively at the both sides of bending resistance groove.
The groove width of described bending resistance groove is 1mm, bending resistance slot pitch draw-in groove 1mm-5mm.
Described location hole is the circular port of diameter 4-6mm, and the relative position of location hole and draw-in groove and the relative position of described reference column and gathering sill are consistent.
The present invention relates to a kind of radio communication minicard manufacture method, may further comprise the steps:
The first step, composing are also dashed card: closely set type on big version material and print with the standard of miniaturization SIM card, and directly be die-cut into the miniaturization SIM card.
Second step, Kato assembling: Kato and miniaturization SIM card are transported to the embedding station respectively by transmitting device, earlier insert location hole on the Kato by reference column with the push-down head interlock, make the position for the treatment of caulking groove on the Kato just in time aim at the embedding gathering sill, the miniaturization SIM card is pushed into gathering sill, the little pressure of push-down head, the miniaturization SIM card accurately is pressed into Kato, is recovered to the standard card body that meets the ISO7810/7816 specification.
The 3rd step, groove milling, encapsulation and subsequent treatment: adopt slotting attachment on the miniaturization SIM card that embeds Kato, to mill out the hole of implant module, with accurately firm being implanted in the hole and writing data of IC module, at last the miniaturization SIM card is taken out from Kato then, realize optimizing and make.
The present invention has the following advantages: the present invention uses the PVC material to greatest extent, than the common standard card and produces one to four small card, has saved material greatly; The Kato that the present invention relates to can reuse, and low processing cost and do not need large-scale redevelopment or update the equipment needs newly-increased embedding equipment principle simple, simple to operate, and efficient satisfies the supporting requirement of existing production line.
Description of drawings
Fig. 1 is the embodiment schematic diagram of setting type.
Fig. 2 is apparatus of the present invention schematic diagram.
Fig. 3 is existing minicard manufacturing technology steps figure.
Fig. 4 is a process sequence diagram of the present invention.
Fig. 5 is for Kato and prevent the miniaturization SIM card bending schematic diagram that comes off.
Fig. 6 is for preventing the miniaturization SIM card schematic diagram that comes off in the production process.
Fig. 7 is a miniaturization SIM card schematic diagram.
Embodiment
Below embodiments of the invention are elaborated, present embodiment is being to implement under the prerequisite with the technical solution of the present invention, provided detailed execution mode and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
Embodiment
As depicted in figs. 1 and 2, the radio communication minicard flush mounting that present embodiment relates to, comprise: lesser calorie windrow mechanism 1, cutting agency 2, transport sector 3, embed mechanism 4, receiving mechanism 5 and Kato 6, wherein: lesser calorie windrow mechanism 1, embedding mechanism 4 and receiving mechanism 5 is connected in series successively, cutting agency 2 is positioned at the bottom of lesser calorie windrow mechanism 1 and is connected with lesser calorie windrow mechanism 1, transport sector 3 respectively with cutting agency 2, embedding mechanism 4 links to each other with receiving mechanism 5, Kato 6 is positioned at transport sector 3 and embeds the position, joint portion of mechanism 4 and be used for setting-in miniaturization SIM card 0, the Kato that has embedded miniaturization SIM card 0 is sent into receiving mechanism 5 by the rail groove of transport sector 3, conveyer belt on the receiving mechanism 5 will be focused on the other end of receiving mechanism by the Kato that transport sector 3 is sent here, to finish the Kato taking-up of embedding then by the operative employee
Described lesser calorie windrow mechanism 1 is the card casket of rectangular configuration, and its inside stacks miniaturization SIM card 0 to be embedded.
Described embedding mechanism 4 is made up of reference column 7, gathering sill 8 and binder head 9, wherein: two reference columns 7 vertically are positioned at the both sides of gathering sill 8 respectively and fixedly connected with binder head 9, binder head 9 be positioned at gathering sill 8 directly over, binder head 9, miniaturization SIM card 0, gathering sill 8 and Kato 6 from top to bottom set gradually; When Kato 6 is delivered to embedding mechanism 3 bottoms by transport sector 3, lesser calorie 6 is sent in the gathering sill 8, reference column 7 and binder head 9 move downward simultaneously, reference column 9 inserts the location hole 11 of Katos 6 earlier and Kato 6 is accurately navigated to the below of gathering sill 8, and binder head 9 accurately is pressed into miniaturization SIM card 0 in the draw-in groove 10 that Kato 6 holds successfully in advance then.
Described receiving mechanism 5 is made up of conveyer belt and rewinding box.
As shown in Figure 5, the profile of described Kato 6 meets the ISO7810/7816 standard, be provided with draw-in groove 10, location hole 11 and bending resistance groove 12 on the Kato 6 successively, wherein: draw-in groove 10 is positioned at Kato 6 one sides and its size and miniaturization SIM card 0 and is complementary, bending resistance groove 12 is C font structure and the outside that is positioned at draw-in groove 10, and two location holes 11 lay respectively at the both sides of bending resistance groove 12.
Described bending resistance groove 12 pulls out the process to produce under Ka Zha at Kato 6 and prevents miniaturization SIM card 0 when crooked thereupon together crooked and phenomenon that come off takes place, and this bending resistance groove 12 can make miniaturization SIM card 0 keep straight, not with the Kato bending, prevents to come off.
Described cutting agency 2 is made up of pair of push rods 13 and corresponding extension spring 14 thereof, wherein: the two ends of extension spring 14 link to each other with push rod 13 with lesser calorie windrow mechanism 1 respectively, will be positioned at miniaturization SIM card 0 release of lesser calorie windrow mechanism 1 bottom and spur push rods by extension spring 14 by promotion push rod 13 to reset.
Described transport sector 3 is made up of rail groove 15, conveyer belt 16 and motor 17, wherein: conveyer belt 16 is positioned at rail groove 15 and is socketed on the output shaft of motor 17, and rail groove 15 is arranged at cutting agency 2, embedding mechanism 4 and receiving mechanism 5 belows and by conveyer belt 16 miniaturization SIM card 0 is moved to each station.
As shown in Figure 6, the bottom of described gathering sill 8 is arranged with anti-shake block 18, be pulled down in the process of c position Kato by a position by drop-down sucker 19 at Kato 6 and can recover straightened condition by bending moment, Kato 6 can produce violent shake, miniaturization SIM card 0 may be shaken by shake and be come off, this anti-shake block 18 is a trapezium structure, prevents that by bending to the straight time of recovery miniaturization SIM card 0 from coming off by prolonging card.
As shown in Figure 2, present embodiment may further comprise the steps:
The first step, composing: the specification by the miniaturization SIM card is set type, and wherein: the utilance of miniaturization SIM card unit are is 10 times of standard card;
Second step, dash card: be die-cut into the card body of small-sized SIM card and carried out for the 3rd step by the specification of miniaturization SIM card;
The 3rd step, inlay card: the SIM card card body of miniaturization is embedded the Kato that the profile specification meets the ISO7810/7816 standard;
The 4th step, groove milling: by ISO7816 standard and module specification the miniaturization SIM card that embeds Kato is carried out groove milling with slotter;
The 5th step, encapsulation: module is implanted to the groove milling position with packaging machine;
The 6th step, subsequent treatment: with personalization device chip is carried out data and write.
Present embodiment does not influence the characteristic of existing equipment fully, just can be by the IC smart card of original explained hereafter standard by rational Process configuration.Utilize the present invention can standard card and miniaturization SIM card production technology as shown in Figure 8 and between switch flexibly, under the situation of not carrying out large-scale redevelopment equipment, make the utilance of PVC material improve 5 to 10 times.This method is compatible good, and flexible configuration as required is with production standard IC smart card, with the SIM card of die-cut groove, the SIM card of miniaturization.The individualized operation in back road does not need existing equipment is transformed; Production efficiency keeps the characteristic of original production line.
Claims (10)
1. radio communication minicard flush mounting, it is characterized in that, comprise: lesser calorie windrow mechanism, cutting agency, transport sector, embedding mechanism, receiving mechanism and Kato, wherein: lesser calorie windrow mechanism, embedding mechanism and receiving mechanism are connected in series successively, cutting agency is positioned at the bottom of lesser calorie windrow mechanism and is connected with lesser calorie windrow mechanism, transport sector links to each other with receiving mechanism with cutting agency, embedding mechanism respectively, and Kato is positioned at transport sector and embeds the position, joint portion of mechanism and be used for setting-in miniaturization SIM card.
2. radio communication minicard flush mounting according to claim 1 is characterized in that, described lesser calorie windrow mechanism is the card casket of rectangular configuration, and its inside stacks miniaturization SIM card to be embedded.
3. radio communication minicard flush mounting according to claim 1, it is characterized in that, described cutting agency is made up of pair of push rods and corresponding extension spring thereof, wherein: the two ends of extension spring link to each other with push rod with lesser calorie windrow mechanism respectively, will be positioned at the miniaturization SIM card release of lesser calorie windrow mechanism bottom and spur push rod by extension spring by the promotion push rod to reset.
4. radio communication minicard flush mounting according to claim 1, it is characterized in that, described transport sector is made up of rail groove, conveyer belt and motor, wherein: conveyer belt is positioned at rail groove and is socketed on the output shaft of motor, and rail groove is arranged at cutting agency, embedding mechanism and receiving mechanism below and by conveyer belt the miniaturization SIM card is moved to each station.
5. radio communication minicard flush mounting according to claim 1, it is characterized in that, described embedding mechanism is made up of reference column, gathering sill and binder head, wherein: two reference columns vertically are positioned at the both sides of gathering sill respectively and fixedly connected with the binder head, the binder head be positioned at gathering sill directly over, binder head, miniaturization SIM card, gathering sill and Kato from top to bottom set gradually.
6. radio communication minicard flush mounting according to claim 1 or 5, it is characterized in that, described Kato is provided with draw-in groove, location hole and bending resistance groove, wherein: draw-in groove is positioned at Kato one side and its size and miniaturization SIM card and is complementary, the bending resistance groove is C font structure and the outside that is positioned at draw-in groove, and two location holes lay respectively at the both sides of bending resistance groove.
7. radio communication minicard flush mounting according to claim 6 is characterized in that the groove width of described bending resistance groove is 1mm, bending resistance slot pitch draw-in groove 1mm-5mm.
8. radio communication minicard flush mounting according to claim 6 is characterized in that described location hole is the circular port of diameter 4-6mm, and the relative position of location hole and draw-in groove and the relative position of described reference column and gathering sill are consistent.
9. according to claim 5 or 8 described radio communication minicard flush mountings, it is characterized in that the bottom of described gathering sill is arranged with anti-shake block, this anti-shake block is a trapezium structure.
10. the manufacture method according to the described device of above-mentioned arbitrary claim is characterized in that, may further comprise the steps:
The first step, composing are also dashed card: closely set type on big version material and print with the standard of miniaturization SIM card, and directly be die-cut into the miniaturization SIM card;
Second step, Kato assembling: Kato and miniaturization SIM card are transported to the embedding station respectively by transmitting device, earlier insert location hole on the Kato by reference column with the push-down head interlock, make the position for the treatment of caulking groove on the Kato just in time aim at the embedding gathering sill, the miniaturization SIM card is pushed into gathering sill, the little pressure of push-down head, the miniaturization SIM card accurately is pressed into Kato, is recovered to the standard card body that meets the ISO7810/7816 specification;
The 3rd step, groove milling, encapsulation and subsequent treatment: adopt slotting attachment on the miniaturization SIM card that embeds Kato, to mill out the hole of implant module, with accurately firm being implanted in the hole and writing data of IC module, at last the miniaturization SIM card is taken out from Kato then, realize optimizing and make.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100566472A CN102201326B (en) | 2011-03-10 | 2011-03-10 | Wireless communication small card embedding device and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011100566472A CN102201326B (en) | 2011-03-10 | 2011-03-10 | Wireless communication small card embedding device and manufacturing method thereof |
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| CN102201326A true CN102201326A (en) | 2011-09-28 |
| CN102201326B CN102201326B (en) | 2012-11-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2011100566472A Expired - Fee Related CN102201326B (en) | 2011-03-10 | 2011-03-10 | Wireless communication small card embedding device and manufacturing method thereof |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102891089A (en) * | 2012-10-11 | 2013-01-23 | 北京大拙至诚科技发展有限公司 | Encapsulating method of intelligent card |
| CN103824095A (en) * | 2012-11-16 | 2014-05-28 | 财团法人金属工业研究发展中心 | Multi-casket card conveyer |
| CN106650892A (en) * | 2016-12-15 | 2017-05-10 | 北京骏毅能达智能科技有限公司 | Large edition SIM card making technology |
| CN107172238A (en) * | 2017-06-05 | 2017-09-15 | 珠海市希梦电子科技有限公司 | A kind of elevator call machine |
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| US6474925B1 (en) * | 1998-02-16 | 2002-11-05 | Gilles Leroux S.A. | Linear personalization machine |
| CN101464961A (en) * | 2008-12-11 | 2009-06-24 | 东莞锐发智能卡科技有限公司 | Method and equipment for producing SIM card |
| CN101577745A (en) * | 2009-03-05 | 2009-11-11 | 上海闻泰电子科技有限公司 | Embedded SIM card holder and installation method thereof |
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2011
- 2011-03-10 CN CN2011100566472A patent/CN102201326B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6474925B1 (en) * | 1998-02-16 | 2002-11-05 | Gilles Leroux S.A. | Linear personalization machine |
| CN101464961A (en) * | 2008-12-11 | 2009-06-24 | 东莞锐发智能卡科技有限公司 | Method and equipment for producing SIM card |
| CN101577745A (en) * | 2009-03-05 | 2009-11-11 | 上海闻泰电子科技有限公司 | Embedded SIM card holder and installation method thereof |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102891089A (en) * | 2012-10-11 | 2013-01-23 | 北京大拙至诚科技发展有限公司 | Encapsulating method of intelligent card |
| CN102891089B (en) * | 2012-10-11 | 2015-01-14 | 北京大拙至诚科技发展有限公司 | Encapsulating method of intelligent card |
| CN103824095A (en) * | 2012-11-16 | 2014-05-28 | 财团法人金属工业研究发展中心 | Multi-casket card conveyer |
| CN103824095B (en) * | 2012-11-16 | 2017-03-01 | 财团法人金属工业研究发展中心 | Many boxs cards conveying device |
| CN106650892A (en) * | 2016-12-15 | 2017-05-10 | 北京骏毅能达智能科技有限公司 | Large edition SIM card making technology |
| CN107172238A (en) * | 2017-06-05 | 2017-09-15 | 珠海市希梦电子科技有限公司 | A kind of elevator call machine |
| CN107172238B (en) * | 2017-06-05 | 2023-08-01 | 珠海市希梦电子科技有限公司 | Elevator telephone |
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| Publication number | Publication date |
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| CN102201326B (en) | 2012-11-21 |
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