CN102200132B - Rotor tooth profile of double-screw compressor - Google Patents

Rotor tooth profile of double-screw compressor Download PDF

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Publication number
CN102200132B
CN102200132B CN 201010133942 CN201010133942A CN102200132B CN 102200132 B CN102200132 B CN 102200132B CN 201010133942 CN201010133942 CN 201010133942 CN 201010133942 A CN201010133942 A CN 201010133942A CN 102200132 B CN102200132 B CN 102200132B
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rotor
tooth
section
female rotor
female
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CN102200132A (en
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程广庆
韩丽娟
施逢委
李伟
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SHANGHAI DALONG MACHINERY FACTORY Co Ltd
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SHANGHAI DALONG MACHINERY FACTORY Co Ltd
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Abstract

The invention relates to a rotor profile, and in particular relates to a rotor tooth profile of a double-screw compressor with higher volumetric efficiency. The rotor tooth profile of the double-screw compressor provided by the invention is characterized in that when the shafts of a female rotor and a male rotor in a screw compressor rotate respectively, the tooth profiles of the female rotor and the male rotor are meshed mutually; the end surface tooth profiles of the female rotor and the male rotor are connected by virtue of at least four curves smoothly, thus forming the basic circular arc of the integral tooth profile. The curve of each tooth transits smoothly at a connecting point, the tooth profile has the characteristics of no tip points and less resistance loss; and the female rotor and the male rotor are more smooth and matched in a relative meshed movement, the working efficiency of the compressor can be improved, the tooth profile is easy to manufacture, and the mechanical loss is reduced.

Description

A kind of tooth of double-screw compressor rotor
Technical field
The present invention relates to a kind of tooth of rotor, relate in particular to a kind of tooth with double-screw compressor rotor of high volume efficient.
Background technique
Common compressor is to determine air inlet or feed pressure and to go out atmospheric pressure by intermeshing rotations of helical rotor such as the male rotor in it and female rotors.And wherein the development of screw rotor tooth profile is to promote double-screw compressor to improve performance, the major impetus in broaden application field.Molded lines of rotor generally is formed by connecting from beginning to end by multistage tooth curve.At present, tooth curve commonly used a bit, straight line, cycloid, circular arc, Elliptical circle, parabola, involute, hyperbola and envelope thereof.Cusp in the profile of tooth can cause larger flow perturbation, brings out high noisy; Simultaneously, some point place molded line is difficult for processing, and tool wear is serious.For avoiding occurring cusp in the molded line, the design of modern rotor tooth form avoids adopting point, straight line and cycloid mostly, and adopt quadratic curve and the envelopes thereof such as circular arc, Elliptical circle, and make rotor realize curved surface to the sealing of curved surface, under different operating modes, adopt different negative and positive rotor gear ratios.
The goal of the invention of existing compressor drum profile of tooth mostly be with different profiles of tooth improving the convenience of rotor machining, and overcome simultaneously helical rotor and turn over issuable mechanical loss in the journey nibbling.Although but the development of cutting tool and equipment is increased dramatically, in the design of profile of tooth, to reaches aforementioned two kinds of purposes and still have one large section way to walk.This this theory of the present invention, active development is also made great efforts research, through repeatedly studying and retrofit testing, tooth-shape structure of the present invention is arranged eventually.
Summary of the invention
Technical problem to be solved by this invention provides a kind of tooth of double-screw compressor rotor, the tooth of this rotor at male rotor and female rotor relative to meshing when rotating, can reach more round and smooth applying, the processibility of molded line is superior, reduce its clearance gap and rotate noise, and the convenience of raising cog machining, prolong cutter life.
For solving the problems of the technologies described above, technological scheme of the present invention is as follows: a kind of tooth of double-screw compressor rotor, refer to the tooth of female rotor and male rotor in the screw compressor, and when each rotated with its axle, the tooth of two rotors was intermeshing; It is characterized in that, the tooth of described yin, yang rotor end-face is formed by connecting by four sections line smoothings at least.
Described female rotor first paragraph tooth curve A 2B 2Be Yi Duan Elliptical circular arc, the center is inscribed within A with the female rotor top circle in the female rotor pitch circle 2The point; The first paragraph tooth curve A of described male rotor 1B 1, when making pure rolling for the female rotor pitch circle along male rotor, by female rotor first paragraph tooth curve A 2B 2The envelope of the motion track that forms.
Female rotor second segment tooth curve B 2C 2, be point of contact P on the yin, yang rotor pitch circle as the center of circle, radius is R 3One section circular arc, and with first paragraph tooth curve A 2B 2Be smoothly connected; The second segment tooth curve B of male rotor 1C 1, for the one section radius of the center of circle on the point of contact P on the yin, yang rotor pitch circle is R 3Circular arc, and with the first paragraph tooth curve A of male rotor 1B 1Be smoothly connected.
The 3rd section tooth curve D of male rotor 1E 1, for the center of circle is positioned at outside the male rotor pitch circle, radius is R 4One section circular arc; The 3rd section tooth curve D of female rotor 2E 2, be when making pure rolling with the male rotor pitch circle along the female rotor pitch circle, to be positioned at outside the male rotor pitch circle by the center of circle, radius is R 4One section circular arc D 1E 1The envelope of the track that forms.
The 4th section tooth curve E of female rotor 2F 2, centered by be positioned at the Yi Duan Elliptical circular arc of female rotor pitch circle, be inscribed within F with the female rotor top circle 2Point, and with the 3rd section tooth curve D 2E 2Be smoothly connected; The 4th section tooth curve E of male rotor 1F 1, when making pure rolling for the female rotor pitch circle along the male rotor pitch circle, by the 4th section tooth curve E of female rotor 2F 2The envelope of the motion track that forms is inscribed within F with circle at the bottom of the male rotor tooth 1Point, and with the 3rd section tooth curve D 1E 1Be smoothly connected.
The whole tooth curve of intermeshing formation female rotor, male rotor by above-mentioned at least four sections female rotor tooth curves and male rotor tooth curve.
Can form the 5th section tooth curve F at female rotor again 2A 2, the 5th section tooth curve F 2A 2Axis of rotation O with female rotor 2Be the center of circle, radius is female rotor Outside radius R 2One section circular arc; Form the 5th section tooth curve F on the male rotor 1A 1, with the axis of rotation O of male rotor 1Be the center of circle, radius is one section circular arc of circle radius at the bottom of the male rotor tooth, and namely radius is that male rotor Pitch radius and female rotor Pitch radius sum deduct female rotor Outside radius (R again J1+ R J2-R 2).
Can form the 6th section tooth curve C at female rotor again 2D 2, with the axis of rotation O of female rotor 2Be the center of circle, radius is female rotor Outside radius R 2-R 3One section female rotor tooth at the bottom of arc, with second segment male rotor tooth curve B 2C 2Be smoothly connected; Form the 6th section tooth curve C on the male rotor 1D 1, with the axis of rotation O of male rotor 1Be the center of circle, radius is male rotor top circle R 1One section circular arc, with second segment male rotor tooth curve B 1C 1Be smoothly connected.
Above-mentioned the 6th section tooth curve also can form the 5th section tooth curve at former female rotor separately, namely is to form on the female rotor the 5th section tooth curve C 2D 2, with the axis of rotation O of female rotor 2Be the center of circle, radius is R 2-R 3One section circular arc, be arc at the bottom of the female rotor tooth, with second segment female rotor tooth curve B 2C 2Be smoothly connected; Form the 6th section tooth curve C on the male rotor 1D 1, with the axis of rotation O of male rotor 1Be the center of circle, radius is male rotor top circle R 1One section circular arc, with second segment male rotor tooth curve B 1C 1Be smoothly connected.
Described female rotor profile of tooth is monolateral asymmetrical type.
Described female rotor profile of tooth is bilateral asymmetrical type.
: the described male rotor number of teeth is at least 3 teeth, at the most 7 teeth; The gear ratio male rotor of female rotor many 1 or 2 teeth.
Beneficial effect of the present invention, each tooth curve is in tie point place smooth transition, and profile of tooth is without cusp, and drag losses is little, and more round and smooth applying can improve compressor operating efficient when making male rotor, the relative gear motion of female rotor.The flank of tooth forms banded sealing, is conducive to form liquid film, good airproof performance.Rotor is convenient to processing and is picked up survey, suitable moulding or grinding, and processibility is good, reduces mechanical loss.
Further specify technological scheme of the present invention and embodiment below in conjunction with accompanying drawing.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the bilateral asymmetric tooth-shape structure schematic diagram of the present invention.
Embodiment
Below in conjunction with accompanying drawing, the present invention is made a concrete analysis of.The tooth of a kind of double-screw compressor rotor of the present invention refers to the tooth of female rotor and male rotor in the screw compressor, and when each rotated with its axle, the tooth of two rotors was intermeshing and form; Described yin, yang rotor end-face profile of tooth is formed by connecting by four sections line smoothings at least.
As shown in Figure 1 and Figure 2, on female rotor 2 with its axis of rotation O 2Centered by, mark from inside to outside circle 2A, female rotor pitch circle 2B and female rotor top circle 2C at the bottom of the concentric female rotor tooth.
On the female rotor 1 with its axis of rotation O 1Centered by, mark from inside to outside circle 1A, male rotor pitch circle 1B and male rotor top circle 1C at the bottom of the concentric male rotor tooth.During by simulation female rotor and the intermeshing rotation of male rotor, simulate tooth curve on the male rotor by the tooth curve on the female rotor.
Embodiment 1:
Tooth-shape structure of the present invention, male rotor adopts four teeth in the present embodiment, and female rotor adopts six teeth.
Wherein, female rotor first paragraph tooth curve A 2B 2, being tooth curve elliptic arc, it is one section elliptic arc, and the center is in female rotor pitch circle 2B, and 2C is inscribed within A with the female rotor top circle 2The point.Male rotor first paragraph tooth curve A 1B 1, when making pure rolling for female rotor pitch circle 2B along male rotor, by female rotor first paragraph tooth curve A 2B 2The envelope of the motion track that forms.
Female rotor second segment tooth curve B 2C 2, be point of contact P on female rotor pitch circle 2B and the male rotor pitch circle 1B as the center of circle, radius is R 3One section circular arc, and with first paragraph tooth curve A 2B 2Be smoothly connected.The second segment tooth curve B of male rotor 1C 1, for the one section radius of the center of circle on the point of contact P of yin, yang rotor pitch circle is R 3Arc, and with male rotor first paragraph tooth curve A 1B 1Be smoothly connected.
The 3rd section tooth curve D of male rotor 1E 1, for the center of circle is positioned at outside the male rotor pitch circle 1B, radius is R 4One section circular arc.The 3rd section tooth curve D of female rotor 2E 2, be when making pure rolling with male rotor pitch circle 1B along female rotor pitch circle 2B, to be positioned at outside the male rotor pitch circle by the center of circle, radius is R 4One section circular arc D 1E 1The envelope of the track that forms.
The 4th section tooth curve E of female rotor 2F 2, centered by be positioned at one section elliptic arc of female rotor pitch circle 2B, 2C is inscribed within F with the female rotor top circle 2Point, and with the 3rd section tooth curve D 2E 2Be smoothly connected.The 4th section tooth curve E of male rotor 1F 1, when making pure rolling for female rotor pitch circle 2B along the male rotor pitch circle, by female rotor tooth curve E 2F 2The envelope of the motion track that forms is inscribed within F with circle at the bottom of the male rotor tooth 1Point, and with the 3rd section male rotor tooth curve D 1E 1Be smoothly connected.
Intermeshing by above-mentioned at least four sections female rotor tooth curves and male rotor tooth curve can form female rotor, the whole round and smooth tooth curve of male rotor.
Embodiment 2:
In addition, the present invention can form the 5th section tooth curve F at embodiment 1 female rotor 2 again 2A 2, the 5th section tooth curve F 2A 2Axis of rotation O with female rotor 2Be the center of circle, radius is the radius R of female rotor top circle 2C 2One section female rotor tooth top circular arc.Form the 5th section tooth curve F on the male rotor 1 1A 1, with the axis of rotation O of male rotor 1For the center of circle, radius are circle radius R at the bottom of the male rotor tooth 5One section circular arc, this R 5=male rotor Pitch radius R J1+ female rotor Pitch radius R J2-female rotor Outside radius R 2
Be that above-mentioned female rotor profile of tooth and male rotor profile of tooth is to form whole round and smooth tooth curve by five sections curves.Embodiment 1 compares with embodiment 2, is equivalent to remove female rotor tooth top circular arc F 2A 2With circular arc F at the bottom of the male rotor tooth 1A 1, with the 4th section tooth curve E of female rotor 2F 2With first paragraph tooth curve A 2B 2Be smoothly connected in A 2/ F 2Point, the male rotor tooth curve E that is formed by envelope 1F 1With tooth curve A 1B 1Be smoothly connected in A 1/ F 1The point.This moment, rotor tooth form became four sections tooth curves by five sections tooth curves.
Embodiment 3:
The present invention also can increase another tooth curve on embodiment 1 basis, and this tooth curve is the tooth curve C on female rotor 2 2D 2, with the axis of rotation O of female rotor 2Be the center of circle, radius is (R 2-R 3) one section arc, be circular arc, wherein R at the bottom of the female rotor tooth 2Be the female rotor Outside radius.This tooth curve C 2D 2With female rotor second segment tooth curve B 2C 2Be smoothly connected.Tooth curve C on the male rotor 1 1D 1, with the axis of rotation O of male rotor 1Be the center of circle, radius is male rotor top circle R 1One section circular arc, with second segment male rotor tooth curve B 1C 1Be smoothly connected.
Be that above-mentioned female rotor profile of tooth and male rotor profile of tooth is to form whole round and smooth tooth curve by five sections curves.Embodiment 1 compares with embodiment 3, is equivalent to remove female rotor tooth top circular arc C 2D 2With circular arc C at the bottom of the male rotor tooth 1D 1, with tooth curve B 2C 2With the tooth curve D that is formed by envelope 2E 2Be smoothly connected in C 2/ D 2Point, tooth curve B 1C 1With tooth curve D 1E 1Be smoothly connected in C 1/ D 1The point.This moment, rotor tooth form became four sections tooth curves by five sections tooth curves.
Embodiment 4:
The present invention also can on embodiment 2 basis, form the 6th section tooth curve C at female rotor 2 again again 2D 2, this tooth curve is with female rotor axis of rotation O 2Be the center of circle, radius is (R 2-R 3) one section arc, be circular arc at the bottom of the female rotor tooth, with female rotor second segment tooth curve B 2C 2Be smoothly connected.Form the 6th section tooth curve C on the male rotor 1 1D 1, with the axis of rotation O of male rotor 1Be the center of circle, radius is male rotor top circle R 1One section circular arc, with second segment male rotor tooth curve B 1C 1Be smoothly connected.
Be that above-mentioned female rotor profile of tooth and male rotor profile of tooth is to form whole round and smooth tooth curve by six sections curves.Embodiment 1 compares with embodiment 4, is equivalent to remove female rotor tooth top circular arc C 2D 2With male rotor tooth curve C 1D 1, female rotor tooth top circular arc F 2A 2With circular arc F at the bottom of the male rotor tooth 1A 1, with tooth curve B 2C 2With tooth curve D 2E 2Be smoothly connected in C 2/ D 2Point is with tooth curve B 1C 1With tooth curve D 1E 1Be smoothly connected in C 1/ D 1Point, tooth curve E 2F 2With tooth curve A 2B 2Be smoothly connected in A 2/ F 2Point, tooth curve E 1F 1With tooth curve A 1B 1Be smoothly connected in A 1/ F 1The point.This moment, rotor tooth form became four sections tooth curves by six sections tooth curves.
From the above as can be known, tooth profile of screw rotor of the present invention can improve common tooth profile of screw rotor processing difficulties really, efficient is low and the shortcoming of generation noise.
Above-mentioned female rotor profile of tooth can be monolateral asymmetrical type, and namely tooth-shaped molded line is all in pitch circle or outside the pitch circle, referring to shown in Figure 1.Above-mentioned female rotor profile of tooth also can be bilateral asymmetrical type, referring to shown in Figure 2.
The above-mentioned male rotor number of teeth is at least 3 teeth, at the most 7 teeth; The gear ratio male rotor of female rotor many 1 or 2 teeth.
The above is the better specific embodiment of the present invention, if the decoration of the conversion of doing according to conception of the present invention, its produce an effect is identical, does not exceed yet the content that the present invention is contained, all should be within the scope of the invention.

Claims (4)

1. the tooth of a double-screw compressor rotor refers to the tooth of female rotor and male rotor in the screw compressor, and when each rotated with its axle, the tooth of two rotors was intermeshing; It is characterized in that, described yin, yang rotor end-face profile of tooth is formed by connecting by six sections line smoothings;
Female rotor first paragraph tooth curve A 2B 2, be one section elliptic arc, the center is inscribed within A with the female rotor top circle in the female rotor pitch circle 2The point; Male rotor first paragraph tooth curve A 1B 1, when making pure rolling for the female rotor pitch circle along male rotor, by female rotor first paragraph tooth curve A 2B 2The envelope of the motion track that forms;
Female rotor second segment tooth curve B 2C 2, be point of contact P on the yin, yang rotor pitch circle as the center of circle, radius is R 3One section circular arc, and with first paragraph tooth curve A 2B 2Be smoothly connected; The second segment tooth curve B of male rotor 1C 1, for the one section radius of the center of circle on the point of contact P of yin, yang rotor pitch circle is R 3Circular arc, and with male rotor first paragraph tooth curve A 1B 1Be smoothly connected;
The 3rd section tooth curve C of female rotor 2D 2, with the axis of rotation O of female rotor 2Be the center of circle, radius is R 2-R 3One section female rotor tooth at the bottom of circular arc, R 2Be the female rotor Outside radius, with second segment female rotor tooth curve B 2C 2Be smoothly connected; Form the 3rd section tooth curve C on the male rotor 1D 1, with the axis of rotation O of male rotor 1Be the center of circle, radius is male rotor Outside radius R 1One section circular arc, with second segment male rotor tooth curve B 1C 1Be smoothly connected.
The 4th section tooth curve D of male rotor 1E 1, for the center of circle is positioned at outside the male rotor pitch circle, radius is R 4One section circular arc; The 4th section tooth curve D of female rotor 2E 2, be when making pure rolling with the male rotor pitch circle along the female rotor pitch circle, to be positioned at outside the male rotor pitch circle by the center of circle, radius is R 4One section circular arc D 1E 1The envelope of the track that forms;
The 5th section tooth curve E of female rotor 2F 2, centered by be positioned at one section elliptic arc of female rotor pitch circle, be inscribed within F with the female rotor top circle 2Point, and with the 4th section tooth curve D 2E 2Be smoothly connected; The 5th section tooth curve E of male rotor 1F 1, when making pure rolling for the female rotor pitch circle along the male rotor pitch circle, by the 5th section tooth curve E of female rotor 2F 2The envelope of the motion track that forms is inscribed within F with circle at the bottom of the male rotor tooth 1Point, and with the 4th section tooth curve D 1E 1Be smoothly connected;
The 6th section tooth curve F of female rotor 2A 2, the 6th section tooth curve F 2A 2Axis of rotation O with female rotor 2Be the center of circle, radius is female rotor Outside radius R 2One section circular arc; Form the 6th section tooth curve F on the male rotor 1A 1, with the axis of rotation O of male rotor 1Be the center of circle, radius is circle radius R at the bottom of the male rotor tooth 5One section circular arc, R 5=male rotor Pitch radius R J1+ female rotor Pitch radius R J2-female rotor Outside radius R 2
The whole tooth curve of intermeshing formation female rotor, male rotor by above-mentioned six sections female rotor tooth curves and male rotor tooth curve.
2. the tooth of a kind of double-screw compressor rotor according to claim 1, it is characterized in that: described female rotor profile of tooth is monolateral asymmetrical type.
3. the tooth of a kind of double-screw compressor rotor according to claim 1, it is characterized in that: described female rotor profile of tooth is bilateral asymmetrical type.
4. the tooth of a kind of double-screw compressor rotor according to claim 1, it is characterized in that: the described male rotor number of teeth is at least 3 teeth, at the most 7 teeth; The gear ratio male rotor of female rotor many 1 or 2 teeth.
CN 201010133942 2010-03-26 2010-03-26 Rotor tooth profile of double-screw compressor Active CN102200132B (en)

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CN102200132B true CN102200132B (en) 2013-05-01

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103291619B (en) * 2013-07-03 2015-06-17 上海齐耀螺杆机械有限公司 Double-screw compressor rotor molded line for oil injection

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4276785A (en) * 1979-11-16 1981-07-07 Rouverol William S Low-noise gearing
US5682793A (en) * 1993-09-21 1997-11-04 Liao; Zhenyi Engaged rotor
CN1676935A (en) * 2004-03-30 2005-10-05 李汗强 Rotor tooth profile for helical-lobe compressor
CN101435425A (en) * 2008-12-12 2009-05-20 中国船舶重工集团公司第七一一研究所 Novel tooth form of screw rod rotor of double-screw compressor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4276785A (en) * 1979-11-16 1981-07-07 Rouverol William S Low-noise gearing
US5682793A (en) * 1993-09-21 1997-11-04 Liao; Zhenyi Engaged rotor
CN1676935A (en) * 2004-03-30 2005-10-05 李汗强 Rotor tooth profile for helical-lobe compressor
CN101435425A (en) * 2008-12-12 2009-05-20 中国船舶重工集团公司第七一一研究所 Novel tooth form of screw rod rotor of double-screw compressor

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