CN102198942B - Preparation method of silicon dioxide - Google Patents

Preparation method of silicon dioxide Download PDF

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CN102198942B
CN102198942B CN 201110046356 CN201110046356A CN102198942B CN 102198942 B CN102198942 B CN 102198942B CN 201110046356 CN201110046356 CN 201110046356 CN 201110046356 A CN201110046356 A CN 201110046356A CN 102198942 B CN102198942 B CN 102198942B
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sodium silicate
silicate solution
silicon
adds
preparation
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CN102198942A (en
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牛延辰
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FUJIAN YUANXIANG NEW MATERIALS CO., LTD.
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FUJIAN YUANXIANG CHEMICAL Co Ltd
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Abstract

The invention discloses a preparation method of silicon dioxide, which sequentially comprises the following steps of: 1, preparing a sodium silicate solution A; 2, sectionally adding a sodium silicate solution B with sodium silicate mass concentration of 22-26 percent in a reaction kettle containing the sodium silicate solution A at a variable speed, controlling and regulating the addition speed of concentrated sulfuric acid at each section so as to keep PH of a reaction medium constant; 3, stopping adding the sodium silicate solution B, continuously adding the concentrated sulfuric acid, regulating the pH of the material obtained from the steps 2 to be 3.0-4.0, and preparing a sediment silicon dioxide suspension; 4, adding an organic surfactant in the suspension obtained in the step 3, ageing; and 5, filtering, washing, drying, post-treating and crushing to prepare the silicon dioxide product. According to the invention, the defect of poor dispersity of silicon dioxide in high-temperature vulcanized silicon rubber is overcome, yellowing performance of the silicon dioxide is improved, filtering and washing efficiencies are increased, washing time is shortened and washing water is saved.

Description

The preparation method of silicon-dioxide
Technical field
The present invention relates to a kind of preparation method of silicon-dioxide, relate in particular to the method that a kind of precipitator method prepare silicon-dioxide.
Background technology
Silicon rubber is a kind of specialty elastomer, and it has realized being the machinery of many industrial application requirements and the fabulous compromise of chemical property (for example, electric property, chemical-resistant, high-temperature stability, physiology inertia).
The physical strength of pure silicon rubber is very low, the tensile strength of its cross-linked rubber only has about 0.35MPa, and after sneaking into reinforced filling, the tensile strength of cross-linked rubber can be brought up to 14MPa by 0.35MPa, the reinforcement rate exceeds the reinforcement rate (1.4~10 times) that other rubber can reach far away up to 40 times.As seen, the use of filler has decisive meaning to the final performance of silicon rubber.
At present, preferentially as the silicon rubber reinforced filling mainly be synthetic silica-aerosil and precipitated silica.
As everyone knows, aerosil is that it is expensive by silicon tetrachloride (or other chlorosilanes) pyrohydrolysis preparation under the H2/O2 flame, and the performance of the silicon rubber that it makes and not always satisfactory.
The production method of precipitated silica mainly is by sodium silicate aqueous solution and sulfuric acid reaction, generates the SiO2 precipitation, after filtration, dry, grind and make, it is cheap, so precipitated silica is widely used in the production of silicon rubber.But in the production of silicon rubber, the silicon-dioxide that the precipitator method are produced is dispersed bad in high-temperature silicon disulfide rubber, easily xanthochromia.
For above shortcoming, technos has proposed a lot of schemes, for example publication number be CN101585539A this disclosure of the invention of Chinese patent application " silicon rubber with the preparation method of high resistance yellowish-white carbon black " a kind of silicon rubber with the yellowish-white carbon black preparation method of high resistance, operation steps comprises that the dissolving of solid water glass is with refining, liquid soluble glass and the vitriol oil carry out precipitin reaction under the organic surface active agent effect, after the building-up reactions, adopt the compound anti-yellowing dose of B of self-control that silica particle surface is carried out anti-yellowing processing, again through press filtration, washing, filter cake liquefaction, spraying drying and work in-process are collected, crushing and classification and product-collecting obtain being exclusively used in the high anti-yellowing heavy glue shallow lake white carbon black of silicon rubber.
But the method needs to use the organic reagents such as ethanol, propyl carbinol in process of production, has increased complicacy and the potential safety hazard of process, has also increased manufacturing cost.And its method is still added sodium silicate solution and acid based on traditional the time to the method for dilute sodium silicate solution, and its silicon-dioxide that makes is used for the preparation of high-temperature silicon disulfide rubber, and its effect is desirable not enough.
Summary of the invention
The technical problem that the present invention mainly solves provides a kind of production technique that can produce in high-temperature silicon disulfide rubber good dispersity and be difficult for the silicon-dioxide of xanthochromia.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: a kind of preparation method of silicon-dioxide is provided, may further comprise the steps successively:
Step 1. is with water glass, inorganic dispersant and water, and being formulated as pH is 7.5~10.5, and temperature is 75~95 ℃ sodium silicate solution A;
(the M value is modulus to step 2., i.e. SiO with M=3.40~3.60 2/ Na 2The O mol ratio), the water glass mass concentration is that 22~26% sodium silicate solution B and the vitriol oil join the reactor that is loaded with sodium silicate solution A simultaneously, with precipitated silica, add in batches and control the adding speed of the adding vitriol oil and sodium silicate solution B when adding sodium silicate solution B, specific as follows:
Step 2.1. adds speed with V1 and adds 20 ± 2% of sodium silicate solution B cumulative volume, and adds the vitriol oil;
Step 2.2. adds speed with V2 and adds 30 ± 2% of sodium silicate solution B cumulative volume, and adds the vitriol oil;
Step 2.3. adds speed with V3 and adds remaining sodium silicate solution B, and adds the vitriol oil;
V1<V2≤V3 wherein, keeping the pH of material in the reactor in step 2 is 7.5~10.5, temperature is 75~95 ℃;
Step 3. continues to add the vitriol oil, and the pH to 3.0 of set-up procedure 2 gained materials~4.0 make precipitated silica suspension;
Step 4. adds organic surface active agent and ageing in step 3 gained suspension;
The precipitated silica suspension of step 5. filtration step 4 gained ageings obtains precipitation of silica;
Step 6. washing step 5 filters the precipitation of silica that obtains;
Step 7. is dry with the precipitation of silica that step 6 washing obtains, and makes silica product.
The invention has the beneficial effects as follows: be different from the precipitator method that prior art prepares silicon-dioxide, the present invention:
A. in the beginning solution A, add inorganic dispersant, its not only with raw material in impurity metal ion (such as the Fe) complexing of bringing into form soluble complexes, and this inorganic dispersant can make the precursor of generation be controlled in the close limit in reaction process, and stop its cohesion to generate gel, thereby improved the dispersed of product and improved the xanthochromia performance.
B. the sodium silicate solution B of suitable concentration adds simultaneously with acid, control sodium silicate solution B adds with the speed segmentation that changes, and keep the PH of reaction medium constant by the interpolation speed of regulating acid, thereby so that particle shape and the structure of expectation reach optimum balance.The sodium silicate solution in special process stage adds speed and mutual relationship, determines the Aggregate and agglomerate degree of silicon dioxide granule, the performance of final decision product.
C. control the adding speed of sodium silicate solution B, so that add about 20% of sodium silicate solution B total amount with V1 speed, its V1 is less than the adding speed of all the other sodium silicate solution B.
D. after the aging step, add organic surface active agent, itself and silica particle surface hydroxy combining have stoped between the silicon dioxide granule gel in conjunction with cohesion generation bad dispersibility, make the silicon dioxide granule flocculation accelerate settling velocity, thereby accelerated filtration velocity and the washing speed of suspension.The adding of organic surface active agent has also effectively prevented the further reunion of silicon dioxide granule in the drying process simultaneously, has guaranteed that particle distribution is even, thereby has improved its dispersiveness.
From the above mentioned, process experienced three stages of the present invention: primary particle forms, flocculation is condensed, agglomeration.
Find unexpectedly, concrete speed and volume at the adding sodium silicate solution B of each section setting have caused the formation of precipitated silica of the present invention.Volume at the sodium silicate solution B of each section adding is different, as follows:
Fs (precursor formation) adds sodium silicate solution B with V1 speed, and the volume of its adding is for adding 20 ± 2% of sodium silicate solution B cumulative volume.When just having begun, little precursor forms in reaction and since this moment precursor concentration lower, wide apart each other, its particle diameter several to tens nanometer range.
Subordinate phase (precursor flocculation and cohesion) adds sodium silicate solution B with V2 speed, and the volume of its adding is for adding 30 ± 2% of sodium silicate solution B cumulative volume.Carrying out along with reaction, the quantity of precursor increases, particle diameter increases, when its concentration enough high and spacing of particle from enough approaching when being in the same place (flocculation stage), react between the precursor, thus precursor and formation than macroparticle between form the aggregate (agglomeration phase) of Si-O-Si key.
Phase III (agglomeration and particle form) adds sodium silicate solution B with V3 speed, and the volume of its adding is for adding 50 ± 2% of sodium silicate solution B cumulative volume.Proceed with reaction process, the quantity of aggregate and big or small sustainable growth, if reached certain scope, aggregate enough approaches and forms agglomerate (agglomeration stage).The agglomerate that forms is connected with hydrogen bond by Van der Waals force, and the formation of agglomerate is reversible, can break mechanically.
After sodium silicate solution adds gradually, obtain precipitated silica of the present invention.At this, the adding speed of sodium silicate solution increases gradually: V1<V2≤V3.
Wherein, described sodium silicate solution B, the modulus M=3.50 of its water glass, the mass concentration of water glass is 25%.
Wherein, described inorganic dispersant is Sodium hexametaphosphate 99 or tripoly phosphate sodium STPP.
Wherein, described organic surface active agent is nonionogenic tenside or cats product.
Wherein, described nonionogenic tenside is fatty alcohol-polyoxyethylene ether or alkylphenol polyoxyethylene.
Wherein, described cats product is quaternary amine type tensio-active agent.
Wherein, described cats product is palmityl trimethyl ammonium chloride.
Wherein, step 1 mesosilicic acid sodium solution A temperature is 75~95 ℃ and heats up by steam heating and to reach; The precipitation forms of precipitation of silica is filter cake in the step 5; Drying mode in the step 7 is spraying drying.
Wherein, the total duration of step 2 was more than or equal to 80 minutes.
Wherein, digestion time is 5~30 minutes in the technological process of described step 4.
Embodiment
By describing technology contents of the present invention in detail, being realized purpose and effect, give in detail explanation below in conjunction with embodiment.
Embodiment 1
Step 1.383ml water, 15ml water glass (M=3.60, concentration 25%) solution and 10g Sodium hexametaphosphate 99 add and are equipped with in the 1000ml glass flask of stirring, at water-bath heating temperature of charge to 90 ℃, and the pH=10.5 of solution ± 0.1;
Step 2.174ml sodium silicate solution (M=3.60, concentration 25%) joined in the above-mentioned material at 25 minutes, added simultaneously the vitriol oil (98%), the pH=10.5 of maintenance reaction mass ± 0.1;
Step 2.2111ml sodium silicate solution joined in the above-mentioned material at 25 minutes, added simultaneously the vitriol oil (98%), the pH=10.5 of maintenance reaction mass ± 0.1;
Step 2.3185ml sodium silicate solution joined in the above-mentioned material at 40 minutes, added simultaneously the vitriol oil (98%), the pH=10.5 of maintenance reaction mass ± 0.1;
Step 3. stops to add sodium silicate solution, and continuation adds the vitriol oil, the pH=3.0 of adjustment reaction mass~4.0, and the adding speed of the vitriol oil adds 50% calculating of speed by the vitriol oil of above-mentioned steps 2.3.
Step 4. adds the 0.1g palmityl trimethyl ammonium chloride, stirs ageing 30 minutes;
The above-mentioned suspension of step 5. Büchner funnel vacuum filtration, filtration time 15 minutes;
Step 6. precipitates washing time 60 minutes with 3000ml water wash step 5 gained;
The filter cake that step 7. obtains step 6 washing is put into baking oven and is dried to moisture content in 105 ℃ and is less than or equal to 5.0%, obtains the white powdery precipitated silica of efflorescence.
The specific conductivity 100 μ s/cm of product precipitated silica aqeous suspension.
The particle diameter of product precipitated silica (supersound process 2 minutes, laser particle analyzer is measured) 11 μ m.
White powdery precipitated silica and raw-silastic continuously are mixing, and range estimation xanthochromia after post cure is without xanthochromia.Film is without white point, i.e. good dispersity.
Embodiment 2
Repeat embodiment 1, only " palmityl trimethyl ammonium chloride " in embodiment 1 step 4 become fatty alcohol-polyoxyethylene ether.
Suspension Büchner funnel vacuum filtration, and use the 3000ml water washing.Filter cake is put into baking oven and is dried to moisture content in 105 ℃ and is less than or equal to 5.0%, and getting stone roller in one's hands is broken white powdery precipitated silica.
Filtration time 20 minutes, washing time 75 minutes.
The specific conductivity 180 μ s/cm of product precipitated silica aqeous suspension.
The particle diameter of product precipitated silica (supersound process 2 minutes, laser particle analyzer is measured) 14 μ m.
White precipitate silicon-dioxide and raw-silastic continuously are mixing, and range estimation xanthochromia after post cure is without xanthochromia.Film is without white point, i.e. good dispersity.
Embodiment 3
Repeat embodiment 1, only pH=10.5 ± 0.1 in embodiment 1 each step is adjusted into pH=9.0 ± 0.1.
Suspension Büchner funnel vacuum filtration, and use the 3000ml water washing.Filter cake is put into baking oven and is dried to moisture content in 105 ℃ and is less than or equal to 5.0%, and getting stone roller in one's hands is broken white powdery precipitated silica product.
Filtration time 15 minutes, washing time 65 minutes.
The specific conductivity 160 μ s/cm of product precipitated silica aqeous suspension.
The particle diameter of product precipitated silica (supersound process 2 minutes, laser particle analyzer is measured) 13 μ m.
White precipitate silicon-dioxide and raw-silastic continuously are mixing, and range estimation xanthochromia after post cure is without xanthochromia.Film is without white point, i.e. good dispersity.
Embodiment 4
Repeat embodiment 1, only pH=10.5 ± 0.1 in embodiment 1 each step is adjusted into pH=7.5 ± 0.1.
Suspension Büchner funnel vacuum filtration, and use the 3000ml water washing.Filter cake is put into baking oven and is dried to moisture content in 105 ℃ and is less than or equal to 5.0%, and getting stone roller in one's hands is broken white powdery precipitated silica product.
Filtration time 15 minutes, washing time 65 minutes.
The specific conductivity 160 μ s/cm of product precipitated silica aqeous suspension.
The particle diameter of product precipitated silica (supersound process 2 minutes, laser particle analyzer is measured) 14 μ m.
White precipitate silicon-dioxide and raw-silastic continuously are mixing, and range estimation xanthochromia after post cure is without xanthochromia.Film is without white point, i.e. good dispersity.
Embodiment 5:
Repeat embodiment 1, but cancelled " palmityl trimethyl ammonium chloride " in embodiment 1 step 4.
Suspension Büchner funnel vacuum filtration, and use the 3000ml water washing.Filter cake is put into baking oven and is dried to moisture content 5.0% in 105 ℃, and obtaining that slightly hard hand grinds is broken white precipitate silica product.
Filtration time 30 minutes, washing time 128 minutes.
The specific conductivity 200 μ s/cm of product precipitated silica aqeous suspension.
The particle diameter of product precipitated silica (supersound process 2 minutes, laser particle analyzer is measured) 15 μ m.
White precipitate silicon-dioxide and raw-silastic continuously are mixing, and the range estimation xanthochromia slightly has xanthochromia after twice sulfuration, and favorable dispersity, and film is without white point.
Comparative Examples
Prepare according to a conventional method precipitated silica.The sodium silicate solution B of 230ml water and 11ml embodiment 1 adds and is equipped with in the 1000ml glass flask of stirring, at water-bath heating temperature of charge to 90 ℃.
The sodium silicate solution B of 210ml embodiment 1 and the 68ml vitriol oil added in 90 minutes simultaneously, during keep 90 ℃ of temperature.
Stop to add sodium silicate solution B, continue to add the vitriol oil, transfer pH to 3.0~4.0.
Suspension Büchner funnel vacuum filtration, and use the 3000ml water washing.Filter cake is put into baking oven and is dried to moisture content in 105 ℃ and is less than or equal to 5.0%, obtains hard block white precipitate silica product.
Filtration time 65 minutes, washing time 346 minutes.
The specific conductivity 600 μ s/cm of product precipitated silica aqeous suspension.
The particle diameter of product precipitated silica (supersound process 2 minutes, laser particle analyzer is measured) 21 μ m.
White precipitate silicon-dioxide and raw-silastic continuously are mixing, range estimation xanthochromia after post cure, and xanthochromia is more serious.Film has more white point, bad dispersibility.
The present invention has better solved the problem of precipitated silica dispersed bad and easy xanthochromia in high-temperature silicon disulfide rubber, consumes the approach of providing for the filtration of improvement precipitated silica, detersive efficiency, reduction energy consumption and water simultaneously.
The above only is embodiments of the invention; be not so limit claim of the present invention; every equivalent flow process conversion that utilizes specification sheets of the present invention to do, or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.

Claims (8)

1. the preparation method of a silicon-dioxide is characterized in that, may further comprise the steps successively:
Step 1. is with water glass, inorganic dispersant and water, and being formulated as pH is 7.5~10.5, and temperature is 75~95 ℃ sodium silicate solution A; Described inorganic dispersant is Sodium hexametaphosphate 99 or tripoly phosphate sodium STPP;
Step 2. is with M=3.40~3.60, the water glass mass concentration is that 22~26% sodium silicate solution B and the vitriol oil join the reactor that is loaded with sodium silicate solution A simultaneously, with precipitated silica, add in batches and control the adding speed of the adding vitriol oil and sodium silicate solution B when adding sodium silicate solution B, specific as follows:
Step 2.1. adds speed with V1 and adds 20 ± 2% of sodium silicate solution B cumulative volume, and adds the vitriol oil;
Step 2.2. adds speed with V2 and adds 30 ± 2% of sodium silicate solution B cumulative volume, and adds the vitriol oil;
Step 2.3. adds speed with V3 and adds remaining sodium silicate solution B, and adds the vitriol oil;
V1<V2≤V3 wherein, keeping the pH of material in the reactor in step 2 is 7.5~10.5, temperature is 75~95 ℃;
Step 3. continues to add the vitriol oil, and the pH to 3.0 of set-up procedure 2 gained materials~4.0 make precipitated silica suspension;
Step 4. adds organic surface active agent and ageing in step 3 gained suspension; Described organic surface active agent is nonionogenic tenside or cats product;
The precipitated silica suspension of step 5. filtration step 4 gained ageings obtains precipitation of silica;
Step 6. washing step 5 filters the precipitation of silica that obtains;
Step 7. is dry with the precipitation of silica that step 6 washing obtains, and makes silica product.
2. the preparation method of silicon-dioxide according to claim 1 is characterized in that, described sodium silicate solution B, and the modulus M=3.50 of its water glass, the mass concentration of water glass is 25%.
3. the preparation method of silicon-dioxide according to claim 1 is characterized in that, described nonionogenic tenside is fatty alcohol-polyoxyethylene ether or alkylphenol polyoxyethylene.
4. the preparation method of silicon-dioxide according to claim 1 is characterized in that, described cats product is quaternary ammonium salt cationic surfactant.
5. the preparation method of silicon-dioxide according to claim 4 is characterized in that, described cats product is palmityl trimethyl ammonium chloride.
6. the preparation method of silicon-dioxide according to claim 1 is characterized in that, step 1 mesosilicic acid sodium solution A temperature is 75~95 ℃ and heats up by steam heating and to reach; The precipitation forms of precipitation of silica is filter cake in the step 5; Drying mode in the step 7 is spraying drying.
7. the preparation method of silicon-dioxide according to claim 1 is characterized in that, the total duration of step 2 was more than or equal to 80 minutes.
8. the preparation method of silicon-dioxide according to claim 1 is characterized in that, digestion time is 5~30 minutes in the technological process of described step 4.
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CN103652503A (en) * 2013-12-26 2014-03-26 福建龙岩精博化工科技有限公司 Preparation method of environmentally friendly feed additive for aquaculture
JP6937111B2 (en) 2016-05-16 2021-09-22 ハリマ化成株式会社 Tire fillers, tire rubber compositions, tires, and methods for manufacturing tire fillers.
CN107151350B (en) * 2017-04-24 2019-06-07 确成硅化学股份有限公司 A kind of preparation method of high fluidity silica
CN108164754B (en) * 2017-12-28 2020-02-21 无锡恒诚硅业有限公司 Preparation method of modified white carbon black and modified white carbon black prepared by same
CN109485054B (en) * 2019-01-02 2019-10-01 广州市飞雪材料科技有限公司 A kind of low oil factor high-specific surface area friction type silica and preparation method thereof
CN111747422B (en) * 2020-06-22 2023-07-28 安徽龙泉硅材料有限公司 Preparation method of ultrapure sodium silicate for silicon dioxide
CN113772684B (en) * 2021-09-16 2023-04-25 安徽凤阳赛吉元无机材料有限公司 Anti-yellowing white carbon black and preparation method thereof
CN113830773B (en) * 2021-10-11 2023-10-24 福建正盛无机材料股份有限公司 Preparation method of white carbon black by large pore volume precipitation method

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DE10146325A1 (en) * 2001-09-20 2003-04-10 Degussa Precipitated silica with a high BET / CTAB ratio
CN1418810A (en) * 2002-12-18 2003-05-21 天津化工研究设计院 Silicon dioxide produced by high-structure, low surface sedimentation method, and prepn. method for producing same
CN101280127B (en) * 2008-06-02 2010-11-17 通化双龙化工股份有限公司 Preparation of deposited white carbon black for plastic film anti-block agent
CN101618876A (en) * 2009-08-18 2010-01-06 通化双龙化工股份有限公司 Method for preparing precipitated white carbon black with controllable specific surface area

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