CN102198505B - Machining device for iron steel alloy materials - Google Patents
Machining device for iron steel alloy materials Download PDFInfo
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- CN102198505B CN102198505B CN201110123597A CN201110123597A CN102198505B CN 102198505 B CN102198505 B CN 102198505B CN 201110123597 A CN201110123597 A CN 201110123597A CN 201110123597 A CN201110123597 A CN 201110123597A CN 102198505 B CN102198505 B CN 102198505B
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Abstract
The invention discloses a machining device for iron steel alloy materials. Shafts of a cylindrical hollow shaft or an ellipse hollow shaft are respectively provided with a pair of large cylindrical gears in a welding manner, and each large cylindrical gear at both ends of the hollow shaft is respectively meshed with a pair of small cylindrical gears for support and transmission. The cylindrical hollow shaft or the ellipse hollow shaft on which the large cylindrical gears are welded is respectively and internally provided with electromagnets in a circumferential direction and in an axial direction, and axial magnets are independent to each other and are connected in series with coils into a group. A cylindrical hollow tube and an ellipse hollow tube are coaxially installed, and the utmost inner end of the machining device in a radial direction is provided with the cylindrical hollow tube in which molten iron is introduced. A magnetic field generated by magnets in the cylindrical hollow shaft and the ellipse hollow shaft of the machining device enables iron atoms to respectively move along the circumference and the radial direction; the iron atoms are about to form a dislocation-type lattice structure and are arranged densely; the iron steel machined by the device has higher mechanical strength and higher fatigue resistance; and the machining device has the advantages of simple structure, good economy and capability of being horizontally or vertically placed.
Description
Technical field
The present invention relates to the materials processing device, especially relate to a kind of processing unit (plant) of steel and alloy material.
Background technology
Iron and steel is the metal material most important in the engineering, that consumption is maximum, and the processing of ferrous materials is known in the prior art, and forms such as casting, forging, hot rolling, cold rolling, cold-drawn and powder metallurgy are arranged.In use there is the problem of bad mechanical property in the steel and alloy material that the processing mode of above-mentioned iron and steel processes; Be easy to generate part surface crack or fracture etc.; Life-span does not reach the existing market demand, also some have that cost is higher, process equipment is complicated, to shortcomings such as environmental requirement strictnesses.
The magnetic field that electromagnet in the cylindrical axle produces makes iron atom in the molten iron move along the circumferencial direction of this hollow shaft, and the magnetic field that oval hollow shaft internal magnet produces makes the radial motion of iron atom along hollow shaft, and elements such as Si and Mo then do not receive influence of magnetic field in the molten iron; So under the magnetic field force effect, iron atom will form the dislocation type lattice structure in the molten iron, and atomic arrangement is fine and close; The iron structure consolidation that processes; Hardness is high, and wearability is good, superior performance.This device is made driving wheel by cylindrical pinion, drives cylindrical gear wheel and the cylindrical axle that is weldingly connected with it or oval hollow shaft and rotates, and also plays the effect of supporting simultaneously, and is simple in structure, good economy performance.This device level or vertically installation placement, the application scenario is extensive.
Summary of the invention
The object of the present invention is to provide a kind of processing unit (plant) of steel and alloy material; Change the processing method of the more ferrous materials of traditional problem; In the hope of processing the better and higher steel product of mechanical mechanics property of quality; Simple, the better economy of while equipment, thus reach the effect of market to the steel products performance requirement.
The technical scheme that the present invention adopts is:
Inner in the cylindrical axle along circumferentially being uniformly distributed with a plurality of magnet that are wound with coil; Separate between each magnet; Cylindrical axle inner shaft is to being uniformly distributed with a plurality of magnet; With coil it is concatenated into one vertically between magnet; The two ends of cylindrical axle are welded with first, second cylindrical gear wheel respectively, and the first cylindrical gear wheel that an end of cylindrical axle welds meshes with first pair of small cylinder gear that V-arrangement is installed respectively, and the second cylindrical gear wheel of the other end welding of cylindrical axle meshes with two small cylinder gears of the second couple that V-arrangement is installed respectively; Any small cylinder gear is as driving gear in the cylindrical core barrel of the logical molten iron of coaxial installation in the cylindrical axle, first pair and the second pair of small cylinder gear.
The coaxial installation first oval hollow shaft between the cylindrical core barrel of described cylindrical axle and logical molten iron; Stretch out respectively outside the cylindrical axle at the two ends of the first oval hollow shaft; Inner at the first oval hollow shaft along circumferentially being uniformly distributed with a plurality of magnet that are wound with coil; Separate between each magnet; The first oval hollow shaft inner shaft is to being uniformly distributed with a plurality of magnet; With coil it is concatenated into one vertically between magnet, two of the first oval hollow shaft stretches out end face and is welded with the 3rd, the 4th cylindrical gear wheel respectively, and the three cylindrical shape gear wheel of the end welding of the first oval hollow shaft meshes with the 3rd pair of small cylinder gear that V-arrangement is installed respectively; Any small cylinder gear is as driving gear in the 4th pair of two small cylinder gears engagement that the 4th cylindrical gear wheel of the other end of first oval hollow shaft welding is installed with V-arrangement respectively, the 3rd pair and the 4th pair of small cylinder gear.
In described cylindrical axle outer, coaxial the second oval hollow shaft is installed; Two ends are welded with the second oval hollow shaft of the 5th, the 6th cylindrical gear wheel respectively between first, second cylindrical gear wheel; Inner at the second oval hollow shaft along circumferentially being uniformly distributed with a plurality of magnet that are wound with coil; Separate between each magnet; The second oval hollow shaft inner shaft is concatenated into one with coil with it to being uniformly distributed with a plurality of magnet between magnet vertically, and the 5th cylindrical gear wheel of the end welding of the second oval hollow shaft meshes with the 5th pair of small cylinder gear that V-arrangement is installed respectively; Any small cylinder gear is as driving gear in the 6th pair of two small cylinder gears engagement that the 6th cylindrical gear wheel of the other end of second oval hollow shaft welding is installed with V-arrangement respectively, the 5th pair and the 6th pair of small cylinder gear.
The beneficial effect that the present invention has is:
1, the magnetic field that produces of cylindrical axle internal magnet makes iron atom in the molten iron move along the circumferencial direction of this cylindrical axle, and the magnetic field that oval hollow shaft internal magnet produces makes the radial motion of iron atom along the cylindrical axle, and elements such as Si and Mo then do not receive influence of magnetic field in the molten iron; So under the magnetic field force effect, iron atom will form the dislocation lattice structure in the molten iron, and atomic arrangement is fine and close; The iron structure consolidation that processes; Hardness is high, and anti-fatigue performance is good, and mechanical mechanics property is superior.
2, this device is made driving wheel by cylindrical pinion, drives cylindrical gear wheel and the cylindrical axle that is weldingly connected with it or oval hollow shaft and rotates, and also plays the effect of supporting simultaneously, and is simple in structure, good economy performance.
3, this ferrous materials processing unit (plant) level or vertically installation placement, the application scenario is extensive.
Description of drawings
Fig. 1 is the structural principle cutaway view of the embodiment of the invention 1.
Fig. 2 is the A-A cutaway view of Fig. 1 of the present invention.
Fig. 3 is the structural principle cutaway view of the embodiment of the invention 2.
Fig. 4 is the A-A cutaway view of Fig. 3 of the present invention.
Fig. 5 is the structural principle cutaway view of the embodiment of the invention 3.
Fig. 6 is the A-A cutaway view of Fig. 5 of the present invention.
Among the figure: 1. the first cylinder gear wheel, the 2. second cylinder gear wheel 3,4. first pair of cylinder pinion, 5,6. second pair of cylinder pinion, 7. cylindrical axle; 8. magnet, 9. the cylinder hollow pipe of logical molten iron, the 10. first oval hollow shaft; 11. the three cylindrical gear wheel, 12. the 4th cylinder gear wheels, 13,14. the 3rd pairs of cylinder pinions; 15,16. the 4th pairs of cylinder pinions, 17. second oval hollow shafts, 18. the 5th cylinder gear wheels; 19. the 6th cylinder gear wheel, 20,21. the 5th pairs of cylinder pinions, 22,23. the 6th pairs of cylinder pinions.
The specific embodiment
To combine accompanying drawing and instantiation that the present invention is further described below.
Three kinds of embodiment that the present invention adopts are following:
Embodiment 1:
Like Fig. 1, shown in Figure 2; Inner in cylindrical axle 7 along circumferentially being uniformly distributed with a plurality of magnet 8 that are wound with coil; Separate between each magnet, cylindrical axle 7 inner shafts adopt eight magnet that circumferentially evenly distribute to being uniformly distributed with a plurality of magnet when with coil it being concatenated into this embodiment of one vertically between magnet; Nine magnet that axially are uniformly distributed with are cascaded with coil, the independent respectively energising of circumferential eight blocks of magnet.The two ends of cylindrical axle 7 are welded with first, second cylindrical gear wheel 1,2 respectively; The first cylindrical gear wheel 1 of the one end welding of cylindrical axle 7 meshes with first pair of small cylinder gear 3,4 that V-arrangement is installed respectively; The second cylindrical gear wheel 2 of the other end welding of cylindrical axle 7 meshes with two small cylinder gears of the second couple 5,6 that V-arrangement is installed respectively; In the cylindrical axle 7 in 9, the first pairs and second pair small cylinder gear of cylindrical core barrel of the logical molten iron of coaxial installation any small cylinder gear as driving gear.Like Fig. 2; In the second pair of small cylinder gear 5,65 is rotated counterclockwise by driven by motor as driving wheel, and the second cylinder gear wheel 2 that drives cylindrical axle 7 clockwise rotates, and the first cylindrical gear wheel 1 that axle head welds also turns clockwise; Driving first pair of small cylinder gear 3 simultaneously revolves counterclockwise; 4 make clockwise rotation, and 6 in the second pair of small cylinder gear is rotated counterclockwise, and first, second small cylinder gear is as the supporting of cylindrical axle 7 simultaneously.
Embodiment 2:
Like Fig. 3, shown in Figure 4; The coaxial installation first oval hollow shaft 10 between the cylindrical core barrel 9 of embodiment 1 described cylindrical axle 7 and logical molten iron; Stretch out respectively outside the cylindrical axle 7 at the two ends of the first oval hollow shaft 10, circumferentially is uniformly distributed with a plurality of magnet 8 that are wound with coil on the first oval hollow shaft, 10 inner edges, separate between each magnet; First oval hollow shaft 10 inner shafts are concatenated into one with coil with it to being uniformly distributed with a plurality of magnet between magnet vertically.This embodiment adopts eight magnet that circumferentially evenly distribute, and 13 magnet that axially are uniformly distributed with are cascaded with coil, the independent respectively energising of eight blocks of magnet that circumferentially distribute.First oval hollow shaft 10 inner shafts are to being uniformly distributed with a plurality of magnet; With coil it is concatenated into one between magnet; Two of the first oval hollow shaft 10 stretches out end face and is welded with the 3rd, the 4th cylindrical gear wheel 11,12 respectively; The three cylindrical shape gear wheel 11 of the one end welding of the first oval hollow shaft 10 meshes with the 3rd pair of small cylinder gear 13,14 that V-arrangement is installed respectively; Any small cylinder gear is as driving gear in the 4th pair of two small cylinder gears 15,16 engagements that the 4th cylindrical gear wheel 12 of the other end of the first oval hollow shaft 10 welding is installed with V-arrangement respectively, the 3rd pair and the 4th pair of small cylinder gear.Like Fig. 4; In the 4th pair of small cylinder gear 15 is rotated counterclockwise by driven by motor as driving wheel, and the 4th cylinder gear wheel 12 that drives the first oval hollow shaft 10 clockwise rotates, and the three cylindrical shape gear wheel 11 of axle head welding also turns clockwise; Driving the 3rd pair of small cylinder gear 13 simultaneously revolves counterclockwise; 14 make clockwise rotation, and 16 in the 4th pair of small cylinder gear is rotated counterclockwise, and the 3rd, the 4th pair of small cylinder gear is as the supporting of the first oval hollow shaft 10 simultaneously.For the cylindrical axle 7 among the figure; As shown in Figure 2 among the embodiment 1; In the second pair of small cylinder gear 5,65 is rotated counterclockwise by driven by motor as driving wheel, and second roller gear 2 that drives cylindrical axle 7 clockwise rotates, and the first cylindrical gear wheel 1 that axle head welds also turns clockwise; Driving first pair of small cylinder gear 3 simultaneously revolves counterclockwise; 4 make clockwise rotation, and 6 in the second pair of small cylinder gear is rotated counterclockwise, and first, second is to the supporting of small cylinder gear as cylindrical axle 7 simultaneously.
Embodiment 3:
Like Fig. 5, shown in Figure 6; In embodiment 1 described cylindrical axle 7 outer, coaxial the second oval hollow shaft 17 is installed; The second oval hollow shaft 17 that two ends are welded with the 5th, the 6th cylindrical gear wheel 18,19 respectively is at first, second cylindrical gear wheel 1, between 2; Circumferentially be uniformly distributed with a plurality of magnet 8 that are wound with coil on the second oval hollow shaft, 17 inner edges, separate between each magnet.This embodiment adopts eight magnet that circumferentially evenly distribute, and seven magnet that axially are uniformly distributed with are cascaded with coil, the independent respectively energising of eight blocks of magnet that circumferentially distribute.Second oval hollow shaft 17 inner shafts are to being uniformly distributed with a plurality of magnet; With coil it is concatenated into one vertically between magnet; The 5th cylindrical gear wheel 18 of the one end welding of the second oval hollow shaft 17 meshes with the 5th pair of small cylinder gear 20,21 that V-arrangement is installed respectively; Any small cylinder gear is as driving gear in the 6th pair of two small cylinder gears 22,23 engagements that the 6th cylindrical gear wheel 19 of the other end of the second oval hollow shaft 17 welding is installed with V-arrangement respectively, the 5th pair and the 6th pair of small cylinder gear.Like Fig. 6; In the 6th pair of small cylinder gear 22 is rotated counterclockwise by driven by motor as driving wheel; The 6th cylinder gear wheel 19 that drives the second oval hollow shaft 17 clockwise rotates; The 5th cylindrical gear wheel 18 of axle head welding also turns clockwise, and drives 20 in the 5th pair of small cylinder gear simultaneously and is rotated counterclockwise, and 21 make clockwise rotation; In the 6th pair of small cylinder gear 23 is rotated counterclockwise, and the 5th, the 6th pair of small cylinder gear is as the supporting of the second oval hollow shaft 10 simultaneously.For the cylindrical axle 7 among the figure; As shown in Figure 2 among the embodiment 1; In the second pair of small cylinder gear 5,65 is rotated counterclockwise by driven by motor as driving wheel, and second roller gear 2 that drives cylindrical axle 7 clockwise rotates, and the first cylindrical gear wheel 1 that axle head welds also turns clockwise; Driving first pair of small cylinder gear 3 simultaneously revolves counterclockwise; 4 make clockwise rotation, and 6 in the second pair of small cylinder gear is rotated counterclockwise, and first, second is to the supporting of small cylinder gear as cylindrical axle 7 simultaneously.
Operation principle of the present invention is following:
Element in the cylinder hollow pipe 9 of logical molten iron in the molten iron of molten outside deironing, the carbon, also contains elements such as a small amount of manganese, silicon, nickel, sulphur, is added with other elements such as Mo sometimes according to product demand.The fusing point of cylinder hollow pipe is higher than the molten iron fusing point that its inside is connected with.The magnetic field that cylindrical axle 7 internal magnets 8 produce makes iron atom in the molten iron move along the circumferencial direction of this cylindrical axle, and the magnetic field that embodiment 2 oval hollow shafts 10 or embodiment 3 oval hollow shaft 17 internal magnets 8 produce makes the radial motion of iron atom along the cylindrical axle, and elements such as Si and Mo then do not receive influence of magnetic field in the molten iron; So under the magnetic field force effect; Iron atom will form the dislocation lattice structure in the molten iron, and can be known by kelvin effect, and the product atomic arrangement that this mode forms is fine and close; The iron structure consolidation that processes; Hardness is high, and wearability is good, and mechanical mechanics property is superior.
This ferrous materials processing unit (plant) is made driving wheel by cylindrical pinion, drives cylindrical gear wheel and the cylindrical axle that is weldingly connected with it or oval hollow shaft and rotates, and also plays the effect of supporting simultaneously, and is simple in structure, good economy performance.This ferrous materials processing unit (plant) level or vertically installation placement, the application scenario is extensive.
The above-mentioned specific embodiment is used for the present invention that explains, rather than limits the invention, and in the protection domain of spirit of the present invention and claim, any modification and change to the present invention makes all fall into protection scope of the present invention.
Claims (3)
1. the processing unit (plant) of a steel and alloy material; It is characterized in that: inner along circumferentially being uniformly distributed with a plurality of magnet (8) that are wound with coil in cylindrical axle (7); Separate between each magnet; Cylindrical axle (7) inner shaft is to being uniformly distributed with a plurality of magnet; With coil it is concatenated into one vertically between magnet; The two ends of cylindrical axle (7) are welded with first, second cylindrical gear wheel (1,2) respectively, and the first cylindrical gear wheel (1) that an end of cylindrical axle (7) welds meshes with first pair of small cylinder gear (3,4) that V-arrangement is installed respectively, and the second cylindrical gear wheel (2) of the other end welding of cylindrical axle (7) meshes with two small cylinder gears of the second couple (5,6) that V-arrangement is installed respectively; Any small cylinder gear is as driving gear in the cylindrical core barrel (9) of the logical molten iron of coaxial installation in the cylindrical axle (7), first pair and the second pair of small cylinder gear.
2. according to the processing unit (plant) of a kind of steel and alloy material described in the claim 1; It is characterized in that: the coaxial installation first oval hollow shaft (10) between the cylindrical core barrel (9) of described cylindrical axle (7) and logical molten iron; Stretch out respectively outside the cylindrical axle (7) at the two ends of the first oval hollow shaft (10); Inner at the first oval hollow shaft (10) along circumferentially being uniformly distributed with a plurality of magnet (8) that are wound with coil; Separate between each magnet; First oval hollow shaft (10) inner shaft is to being uniformly distributed with a plurality of magnet; With coil it is concatenated into one vertically between magnet, two of the first oval hollow shaft (10) stretches out end face and is welded with the 3rd, the 4th cylindrical gear wheel (11,12) respectively, and the three cylindrical shape gear wheel (11) of the end welding of the first oval hollow shaft (10) meshes with the 3rd pair of small cylinder gear (13,14) that V-arrangement is installed respectively; Any small cylinder gear is as driving gear in the 4th pair of two small cylinder gears (15, the 16) engagement that the 4th cylindrical gear wheel (12) of the other end of the first oval hollow shaft (10) welding is installed with V-arrangement respectively, the 3rd pair and the 4th pair of small cylinder gear.
3. according to the processing unit (plant) of a kind of steel and alloy material described in the claim 1, it is characterized in that: at described cylinder
ShapeHollow shaft (7) outer, coaxial is installed the second oval hollow shaft (17); The second oval hollow shaft (17) that two ends are welded with the 5th, the 6th cylindrical gear wheel (18,19) respectively is positioned between first, second cylindrical gear wheel (1,2); Inner at the second oval hollow shaft (17) along circumferentially being uniformly distributed with a plurality of magnet (8) that are wound with coil; Separate between each magnet; Second oval hollow shaft (17) inner shaft is to being uniformly distributed with a plurality of magnet; With coil it is concatenated into one vertically between magnet; Any small cylinder gear is as driving gear in the 6th pair of two small cylinder gears (22, the 23) engagement that the 5th pair of small cylinder gear (20, the 21) engagement that the 5th cylindrical gear wheel (18) of one end of the second oval hollow shaft (17) welding is installed with V-arrangement respectively, the 6th cylindrical gear wheel (19) of the other end welding of the second oval hollow shaft (17) are installed with V-arrangement respectively, the 5th pair and the 6th pair of small cylinder gear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110123597A CN102198505B (en) | 2011-05-13 | 2011-05-13 | Machining device for iron steel alloy materials |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110123597A CN102198505B (en) | 2011-05-13 | 2011-05-13 | Machining device for iron steel alloy materials |
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| Publication Number | Publication Date |
|---|---|
| CN102198505A CN102198505A (en) | 2011-09-28 |
| CN102198505B true CN102198505B (en) | 2012-10-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110123597A Expired - Fee Related CN102198505B (en) | 2011-05-13 | 2011-05-13 | Machining device for iron steel alloy materials |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1208317A (en) * | 1997-08-10 | 1999-02-17 | 大连理工大学 | Composite electromagnetic inductor for electromagnetic casting |
| CN1470343A (en) * | 2003-07-07 | 2004-01-28 | 北京科技大学 | High-smelting point thixotropic metal bland and composite material intermittent preparing process and apparatus |
| CN101612662A (en) * | 2009-07-28 | 2009-12-30 | 北京科技大学 | A kind of method and device for preparing continuous cylindrical crystalline texture high-silicon electrical steel bar |
| CN202070731U (en) * | 2011-05-13 | 2011-12-14 | 浙江大学 | Machining device of steel alloy material |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6732890B2 (en) * | 2000-01-15 | 2004-05-11 | Hazelett Strip-Casting Corporation | Methods employing permanent magnets having reach-out magnetic fields for electromagnetically pumping, braking, and metering molten metals feeding into metal casting machines |
| US6796362B2 (en) * | 2000-06-01 | 2004-09-28 | Brunswick Corporation | Apparatus for producing a metallic slurry material for use in semi-solid forming of shaped parts |
-
2011
- 2011-05-13 CN CN201110123597A patent/CN102198505B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1208317A (en) * | 1997-08-10 | 1999-02-17 | 大连理工大学 | Composite electromagnetic inductor for electromagnetic casting |
| CN1470343A (en) * | 2003-07-07 | 2004-01-28 | 北京科技大学 | High-smelting point thixotropic metal bland and composite material intermittent preparing process and apparatus |
| CN101612662A (en) * | 2009-07-28 | 2009-12-30 | 北京科技大学 | A kind of method and device for preparing continuous cylindrical crystalline texture high-silicon electrical steel bar |
| CN202070731U (en) * | 2011-05-13 | 2011-12-14 | 浙江大学 | Machining device of steel alloy material |
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| CN102198505A (en) | 2011-09-28 |
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