CN102198396A - Chromium-containing light hydrocarbon combustion catalyst and preparation method thereof - Google Patents

Chromium-containing light hydrocarbon combustion catalyst and preparation method thereof Download PDF

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CN102198396A
CN102198396A CN2011100749079A CN201110074907A CN102198396A CN 102198396 A CN102198396 A CN 102198396A CN 2011100749079 A CN2011100749079 A CN 2011100749079A CN 201110074907 A CN201110074907 A CN 201110074907A CN 102198396 A CN102198396 A CN 102198396A
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chromium
catalyst
light hydrocarbon
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张永春
苑兴洲
张鲁湘
陈绍云
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Dalian University of Technology
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
    • C10L3/003Additives for gaseous fuels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/16Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/24Chromium, molybdenum or tungsten
    • B01J23/26Chromium
    • B01J35/30
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L3/00Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
    • C10L3/06Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23CMETHODS OR APPARATUS FOR COMBUSTION USING FLUID FUEL OR SOLID FUEL SUSPENDED IN  A CARRIER GAS OR AIR 
    • F23C13/00Apparatus in which combustion takes place in the presence of catalytic material
    • F23C13/08Apparatus in which combustion takes place in the presence of catalytic material characterised by the catalytic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/10Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of rare earths
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/0009Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
    • B01J37/0027Powdering
    • B01J37/0036Grinding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/009Preparation by separation, e.g. by filtration, decantation, screening
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation

Abstract

The invention relates to a chromium-containing light hydrocarbon combustion catalyst and a preparation method thereof, and belongs to the technical field of catalysts. The chromium-containing light hydrocarbon combustion catalyst is characterized in that a mass ratio of Al2O3 to Cr2O3 to CeO2 or Al2O3 to CrCl3 to CeO2 is A:B:C, wherein A:B is between 1/0.05 and 1/0.5, C is between 1 and 5 percent, Al2O3 is between 65 and 95 percent (W/W percent), Cr2O3 is between 5 and 50 percent (W/W percent), CrCl3 is between 5 and 50 percent (W/W percent), and CeO2 is between 0 and 5 percent (W/W percent). The preparation method comprises the following steps of: dissolving chromium nitrate or chromium chloride and aids of nitrates in water, dripping onto an aluminum oxide carrier, stirring, standing, drying, calcining at a certain temperature, cooling, grinding, tabletting, crushing and sieving to prepare the chromium-containing light hydrocarbon combustion catalyst. The chromium-containing light hydrocarbon combustion catalyst has the advantages of high low-carbon alkane catalytic combustion activity, high stability, simple preparation process, readily available raw materials, low cost and environment friendliness.

Description

A kind of chromium Light hydrocarbon burner catalyst and preparation method of containing
Technical field
The invention belongs to catalyst technical field, relate to a kind of chromium Light hydrocarbon burner catalyst and preparation method of containing.
Background technology
Along with the quickening of development of human society and countries in the world process of industrialization, the continuous minimizing of fossil fuel resource on the earth, environmental pollution increases the weight of day by day, and the energy and environmental issue have been subjected to the great attention of national governments.The burning of fossil fuel is the pillar of world energy sources industry always, but traditional flame combustion mode efficiency of combustion is low, pollutant load height in the tail gas.The lighter hydrocarbons catalytic combustion is regarded as the burning route of efficient a, low emission, becomes the important topic of various countries' scientific research and engineers and technicians concern.
In the low-carbon alkanes of lighter hydrocarbons, the shortest with the methane carbochain, hydrocarbon key is the strongest, so the ignition temperature of methane has determined the ignition temperature of low-carbon alkanes integral body.Catalyst for catalytic combustion is divided into following several:
Noble metal catalyst generally adopts Al 2O 3, ZrO 2And SnO 2As carrier, add rare earth element (La, Ce etc.) improving activity of such catalysts and stability, the major defect of this catalyst system is that cost height, hear resistance, anti-caking power are poor.Stefania equal 2009 on Journal of catalysis the report Pd be carried on the Ce-Zr composite oxide catalysts, at 350 ℃ of ignitions, 410 ℃ of completing combustions.
The perovskite catalyst general formula is ABO 3, A is a dodecahedron structure for bigger cation, adopts rare earth element more, and less B be cation is a hexa-coordinate, adopts transition metal more.La is used as the most frequently used A bit element, and the B position replaces its reactivity influence more obvious.For substituted element and replacement amount more research report is arranged all, generally believe that B bit element is remarkable to the redox property influence of catalyst, cause its reactivity worth difference outstanding.L Fabbrini etc. utilizes flame hydrolysis (Flame hydrolysis, FH) preparation La 0.9Ce 0.1CoO 3+ δPowder, and with Al 2O 3With La 2O 3Be coated to respectively on the cordierite matrix as second carrier, sample shows good catalytic activity, and methane conversion can reach 50% in the time of 440 ℃.
The hexa-aluminate catalyzer general formula is AAl 12O 19(or AO6Al 2O 3), wherein the A position is generally alkali metal or alkaline-earth metal, considers it is optimal methane high-temp combustion catalyst system from heat endurance, low volatility, mechanical strength and thermal shock resistance several respects, and the activity of this material is low than noble metal and calcium iron ore material.MoonHee Han etc. are at Catal.Today report γ-Al 2O 3Flood La on the powder, Mn prepares hexa-aluminate, directly extrusion molding prepares integral catalyst.Experiment shows: integral catalyst is regulated La in the lattice than corresponding powder activity height, and the ratio of Mn can be improved the catalyst heat endurance.Except the common oxide of above introduction, also total oxygenization also there is reactivity preferably just like pyrochlore, the isostructural oxide of hydrotalcite.
The methyl hydride combustion catalyst that Chinese patent CN 101293201 B are related, adopt Prepared by Sol Gel Method to go out the composite oxide catalysts of perovskite LaMn0.8O3 and pyrochlore La2Sn2O7 coexistence, have heat endurance and reactivity preferably, simple and the lower cost of synthetic method, influencing reactivity but specific area is little can not improve; The methyl hydride combustion catalyst that Chinese patent CN 1326607 C are related, adopt coprecipitation, hydrothermal synthesis method and Prepared by Sol Gel Method Transition metal substituted hexa-aluminate catalyzer, active component can replace hexa-aluminate for iron, cobalt, nickel, copper etc., this catalyst is at high temperature more stable, and higher specific surface area is arranged, but catalytic activity is relatively low.Compare with last two kinds of catalyst, the catalyst that we synthesize has bigger specific surface area of catalyst, higher reactivity, lower initiation temperature and easier synthetic method.
Summary of the invention
The purpose of this invention is to provide a kind of chromium Light hydrocarbon burner catalyst and preparation method of containing.By with infusion process and equi-volume impregnating, prepare a kind of chromium loaded catalyst that contains, improve the performance of catalyst, the technical problem of solution is to realize the ignition and the completing combustion of lighter hydrocarbons at a lower temperature.
Technical scheme of the present invention is:
Of the present inventionly contain the component that chromium Light hydrocarbon burner catalyst comprises following mass fraction:
Al 2O 3: Cr 2O 3: CeO 2=A: B: C or Al 2O 3: CrCl 3: CeO 2=A: B: C, the scope of its A: B between 1/0.05~1/0.5, the scope of C between 1~5%, Al 2O 3: 65~95% (W/W%), Cr 2O 3: 5~50% (W/W%), CrCl 3: 5~50% (W/W%), CeO 2: 0~5% (W/W%).
Preparation of catalysts of the present invention adopts excessive infusion process, and equi-volume impregnating may further comprise the steps:
Step (1): chromic nitrate, cerous nitrate are dissolved in the water, obtain the solution that concentration is 0.4~10mol/L, wherein chromic nitrate can be replaced by chromium chloride;
Step (2): the described drips of solution of step (1) is added to Al 2O 3On, stirred 10-20 minute, under 25 ℃, in air, left standstill 2-6 hour;
Step (3): the catalyst precursor of step (2) gained was descended dry 12-24 hour at 70-110 ℃, be cooled to 25 ℃ then, be warming up to 500-800 ℃ of roasting 4-6 hour with heating rate 1-2 ℃/min again, naturally be cooled to 25 ℃ then, grinding, compressing tablet, fragmentation, screening promptly get required catalyst.
Effect of the present invention and benefit are a kind of chromium Light hydrocarbon burner catalyst that contains of described method preparation, have good lighter hydrocarbons catalytic combustion activity, stability is high, preparation technology is simple, raw material is easy to get, with low cost, environmental pollution is little.
Description of drawings
Fig. 1 is the reactivity figure that different precursors prepare methyl hydride combustion catalyst.
Fig. 2 is different CrCl 3The reactivity figure of load capacity methyl hydride combustion catalyst.
Fig. 3 is 30wt.%CrCl 3Load capacity methyl hydride combustion catalyst XRD spectra.
Fig. 4 is 50wt.%CrCl 3Load capacity methyl hydride combustion catalyst XRD spectra.
The specific embodiment
Be described in detail the specific embodiment of the present invention below in conjunction with technical scheme and accompanying drawing.
Embodiment 1
Take by weighing the Cr (NO of 3.6189g 3) 39H 2O is dissolved under 25 ℃ in the 3.2ml deionized water, with Cr (NO 3) 3The aqueous solution is added dropwise to 4g nanometer γ-Al 2O 3In, form incipient impregnation, under 25 ℃, leave standstill 3h, 70 ℃ are spent the night, and 110 ℃ of common dry 3h grind, and 500 ℃ of roasting 4h obtain Cr (NO in the Muffle furnace 3) 3/ γ-Al 2O 3Catalyst.
Embodiment 2
Take by weighing the CrCl of 2.8148g 36H 2O is dissolved in the 3.5ml deionized water, with CrCl under 25 ℃ 3The aqueous solution is added dropwise to 4g nanometer γ-Al 2O 3In, form incipient impregnation, under 25 ℃, leave standstill 3h, 70 ℃ are spent the night, and 110 ℃ of common dry 3h grind, and 500 ℃ of roasting 4h obtain CrCl in the Muffle furnace 3/ γ-Al 2O 3Catalyst.
Embodiment 3
Take by weighing the CrCl of 0.5259g-5.259g 36H 2O is dissolved in the 2.5-5ml deionized water, and chromium chloride solution is added dropwise to 3g nanometer γ-Al 2O 3In, room temperature leaves standstill 3h, puts into vacuum drying chamber, and 70 ℃ of vacuum drying are spent the night, and 110 ℃ of common dry 3h grind, and 500 ℃ of roasting 4h obtain 5%-50%CrCl in the Muffle furnace 3/ γ-Al 2O 3Catalyst.
Embodiment 4
Take by weighing the Cr (NO of 3.6189g 3) 39H 2The Ce of O and 0.1109-0.5545g (NO3) 39H 2O is dissolved under 25 ℃ in the 3.2ml deionized water, with Cr (NO 3) 3The aqueous solution is added dropwise to 4g nanometer γ-Al 2O 3In, form incipient impregnation, under 25 ℃, leave standstill 3h, 70 ℃ are spent the night, and 110 ℃ of common dry 3h grind, and 500 ℃ of roasting 4h obtain Cr (NO in the Muffle furnace 3) 3/ γ-Al 2O 3Catalyst.
By Fig. 1 .-Fig. 4. as can be seen:
With the chromium chloride is precursor, and catalyst is active high; The catalytic activity of 30wt.% load capacity catalyst is the highest in the different loads amount; Tangible CrCl has appearred in the XRD spectra of 50wt.% load capacity 3The crystal diffraction peak proves that the surface has formed CrCl 3Crystal accumulation has reduced surface C rCl 3Dispersiveness has reduced activity.
Subordinate list 1. catalyst catalytic performance
Catalyst: CrCl 3/ γ-Al 2O 3, Cr 2O 3/ γ-Al 2O 3
Reaction condition: at methane, oxygen, nitrogen volume ratio 2: 8: 90, air speed 12000ml/hg
Figure BSA00000460484400051
Subordinate list 2. catalyst catalytic performance
Different CrCl 3Load capacity catalyst: 300mg
Reaction condition: at methane, oxygen, nitrogen volume ratio 2: 8: 90, air speed 12000ml/hg
Figure BSA00000460484400052
Subordinate list 3. catalyst catalytic performance
Ce modification CrCl 3Load capacity catalyst: 300mg
Reaction condition: at lighter hydrocarbons (methane 73.54%, ethane 9.73%, propane 7.57%, ethene 4.72% propylene 4.34%), oxygen, nitrogen volume ratio 2: 8: 90, air speed 12000ml/hg
Figure BSA00000460484400053
Figure BSA00000460484400061

Claims (5)

1. one kind contains chromium Light hydrocarbon burner catalyst, it is characterized in that: describedly contain the component that chromium low-carbon alkanes combustion catalyst comprises following mass fraction:
Al 2O 3: Cr 2O 3=1/0.05~1/0.5 or Al 2O 3: CrCl 3=1/0.05~1/0.5;
Al wherein 2O 3Mass fraction is 65~95% (W/W%); Cr 2O 3Mass fraction is 5~50% (W/W%); CrCl 3Mass fraction is 5~50% (W/W%).
2. a kind of chromium Light hydrocarbon burner catalyst that contains according to claim 1 is characterized in that described a kind of chromium low-carbon alkanes combustion catalyst that contains also comprises co-catalyst CeO 2, its quality percentage composition is 0~5%.
3. according to claim 1 or 2 said a kind of chromium Light hydrocarbon burner catalyst that contain, it is characterized in that described lighter hydrocarbons are alkane, alkene, alkynes, aromatic hydrocarbon.
4. claim 1 or 2 described a kind of chromium Light hydrocarbon burner Preparation of catalysts methods that contain is characterized in that may further comprise the steps:
Step (1): chromic nitrate, cerous nitrate are dissolved in the water, obtain the solution that concentration is 0.4~10mol/L, wherein chromic nitrate can be replaced by chromium chloride;
Step (2): the described drips of solution of step (1) is added to Al 2O 3On, stirred 10-20 minute, under 25 ℃, in air, left standstill 2-6 hour;
Step (3): the catalyst precursor of step (2) gained was descended dry 12-24 hour at 70-110 ℃, be cooled to 25 ℃ then, be warming up to 500-800 ℃ of roasting 4-6 hour with heating rate 1-2 ℃/min again, naturally be cooled to 25 ℃ then, grinding, compressing tablet, fragmentation, screening promptly get required catalyst.
5. the described a kind of chromium Light hydrocarbon burner Preparation of catalysts method that contains of claim 3 is characterized in that may further comprise the steps:
Step (1): chromic nitrate, cerous nitrate are dissolved in the water, obtain the solution that concentration is 0.4~10mol/L, wherein chromic nitrate can be replaced by chromium chloride;
Step (2): the described drips of solution of step (1) is added to Al 2O 3On, stirred 10-20 minute, under 25 ℃, in air, left standstill 2-6 hour;
Step (3): the catalyst precursor of step (2) gained was descended dry 12-24 hour at 70-110 ℃, be cooled to 25 ℃ then, be warming up to 500-800 ℃ of roasting 4-6 hour with heating rate 1-2 ℃/min again, naturally be cooled to 25 ℃ then, grinding, compressing tablet, fragmentation, screening promptly get required catalyst.
CN2011100749079A 2011-03-17 2011-03-17 Chromium-containing light hydrocarbon combustion catalyst and preparation method thereof Pending CN102198396A (en)

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CN110117159A (en) * 2019-06-27 2019-08-13 浦江县恒凯水晶有限公司 A kind of artificial lotus crystalline substance and preparation method thereof
CN113769753A (en) * 2021-09-24 2021-12-10 内蒙古大学 Composite air exhaust gas combustion catalyst and preparation method thereof

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CN102836723A (en) * 2012-09-11 2012-12-26 安徽工业大学 Chromium-base catalyst for synthesizing alpha-tetralone by tetrahydronaphthalene and preparation method thereof
CN110117159A (en) * 2019-06-27 2019-08-13 浦江县恒凯水晶有限公司 A kind of artificial lotus crystalline substance and preparation method thereof
CN113769753A (en) * 2021-09-24 2021-12-10 内蒙古大学 Composite air exhaust gas combustion catalyst and preparation method thereof

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