The detection method of bending deformation resisting force of crown-shaped bottle cap
Technical field
The present invention relates to a kind of ultimate stress by the counter-bending distortion of detection Crown shape bottle cap, and then estimate the method for Crown shape bottle cap intensity.
Background technology
Beer industry is general to adopt crown irony bottle cap, because the irony quality of China's Crown shape bottle cap is uneven, there is the unsettled problem of intensity in irony, the product of some little steel companies especially, and its intensity is unstable especially.The irony hardness number of bottle cap directly affects the life-span of sealing property and the gland system of beer.Hardness is partially soft, can cause easily making in transportation product gas leakage; Hardness is partially hard, can damage gland system, increases the maintenance cost of equipment.
The intensity index of iron plate generally all adopts hardness number now, and its scope is wider, works as Rockwell's hardness 58-64 such as T-4 hardness iron phase.Along with the raising of iron making technology, the continuous attenuate of iron plate, thickness is reduced to 0.230mm by original 0.250mm, and the uniformity coefficient of the measured iron company of matter can be controlled in ± 0.005mm.The homogeneity of iron plate directly affects the homogeneity of bottle cap quality.Continuity is made for many years to cover and is adopted the iron plate of T-4 hardness can not satisfy the requirement of capping in this case, but the iron plate that but has good index to weigh how much hardness of employing could be satisfied the capping requirement.
At present the hardness of irony Crown shape bottle cap be there is no special detection method.Mainly be that reverse side scribbles bonding agent because finished product Crown shape bottle cap front scribbles gloss oil, if direct-detection Crown shape bottle cap hardness can affect Hardness results, detect so only the iron plate raw material is carried out hardness at present, and testing tool be expensive, detect inconvenient.
The present invention adopts computer observing and controlling compressing tester, and this instrument belongs to corrugated case packing detecting instrument series of products.Be mainly used in the test events such as paper ring crush intensity (RCT), corrugated board side pressure strength (ECT), flat crushing strength (FCT).
Summary of the invention
The invention provides a kind of detection method of bending deformation resisting force of crown-shaped bottle cap, comprise the steps:
(1) adjust the upper and lower daylight opening of computer observing and controlling compressing tester from, slightly higher than the Crown shape bottle cap that erects;
(2) Crown shape bottle cap is placed vertically in the lower platen middle part, be close to simultaneously capping and the shirt rim of Crown shape bottle cap with stuck-module, make Crown shape bottle cap and lower platen keep vertical;
(3) start computer observing and controlling compressing tester, lower platen is risen, Crown shape bottle cap contact top board, computer observing and controlling compressing tester screen begins to show the power value, namely detects bending deformation resisting force of crown-shaped bottle cap.
Utilize step (3) to detect the irony standard Crown shape bottle cap of diameter 32.1mm, when counter-bending deformation force numerical value between 110-140N, then Crown shape bottle cap intensity is suitable; Be lower than this numerical range, then Crown shape bottle cap is excessively soft; Be higher than this numerical range, then Crown shape bottle cap is really up to the mark.
The upper and lower daylight opening of computer observing and controlling compressing tester is from than the slightly high 2-3mm of the Crown shape bottle cap that erects, namely at 34.1-35.1mm in the above-mentioned steps (1).
Above-mentioned steps (3) begins to show that at computer observing and controlling compressing tester screen the power value simultaneously, removes rapidly stuck-module, bursts out such as Crown shape bottle cap inclination or Crown shape bottle cap in the testing process, and this detects unsuccessfully needs again to detect.
Above-mentioned bending deformation resisting force of crown-shaped bottle cap, refer to Crown shape bottle cap carry out in the mode of dynamic load at ambient temperature stressed, until the external force of bearing surpasses the diastrophic ultimate stress of Crown shape bottle cap.
The present invention has following beneficial effect:
This patent has been developed and has been adopted computer observing and controlling compressing tester Crown shape bottle cap to be carried out the detection method of counter-bending deformation force, with this alternative hardness as weighing irony Crown shape bottle cap quality index, obtain the intensity value range that the beer Crown shape bottle cap is fit to, solved the difficult problem of irony Crown shape bottle cap strength assessment.Better solved because the quality problems of partially hard easily infringement gland equipment are complained in the partially soft many market of gas leakage wine that causes of beer Crown shape bottle cap irony.And can carry out quality evaluation to Crown shape bottle cap supplier.
Description of drawings
Fig. 1 is computer observing and controlling compressing tester simple diagram.
Fig. 2 is the process flow diagram of the method for mensuration bending deformation resisting force of crown-shaped bottle cap of the present invention.
Each parts brief description
1, top board 2, Crown shape bottle cap 3, lower platen 4, stuck-module
Embodiment
With reference to Fig. 1 and 2, illustrate that the specific embodiment of the present invention is as follows:
Adopt computer observing and controlling compressing tester, press " test is selected " key, selecting trystate is " test is pressed on the limit ".
Press " on " or the D score key, adjust top board 1 and 3 distances of lower platen, be controlled at than the slightly high 2-3mm of the Crown shape bottle cap 2 that erects, press " stopping " key in the time of greatly between 34.1-35.1mm, lower platen 3 initial positions are set.What this instrument was transferred is the lower platen 3 of instrument, upper and lower key control be the position of lower platen 3.
Bottle cap is placed vertically in lower platen 3 middle parts, be close to simultaneously capping and the shirt rim of bottle cap with Crown shape bottle cap 2, make bottle cap keep vertical with lower platen 3.Between top board 1 and lower platen 3, bottle cap is clamped, when computer measurement and control instrument screen begins to show the power value, removed rapidly stuck-module 4.
Burst out such as 2 inclinations of Crown shape bottle cap in the testing process or Crown shape bottle cap, this detects unsuccessfully needs again to detect, and should reject this sample detection data when data are processed.Press " test " key, instrument is finished the one action circulation automatically.
Change sample detects next time.One group of complete record test data that reads of data test can select to press " printing " key, print data.
The Crown shape bottle cap made of iron of different hardness, the counter-bending deformation force of its correspondence improves with the hardness of iron, the relation that is proportionate.Result of the present invention also can obtain experimental verification.See the following form.
Following table be the beer irony Crown shape bottle cap of different hardness counter-bending deformation force numerical value (unit: N):
Sequence number |
1 |
2 |
3 |
4 |
5 |
6 |
7 |
8 |
9 |
10 |
On average |
The Rockwell's hardness 62.9 of iron |
123 |
117 |
125 |
130 |
126 |
120 |
123 |
125 |
123 |
122 |
122 |
The Rockwell's hardness 63.8 of iron |
123 |
126 |
126 |
124 |
126 |
123 |
125 |
124 |
119 |
118 |
123 |
The Rockwell's hardness 64.6 of iron |
126 |
128 |
127 |
119 |
118 |
121 |
127 |
123 |
127 |
122 |
124 |